Gas water-cooled low-nitrogen vacuum boiler

By introducing sliding grooves and sliding blocks into the climbing maintenance mechanism of the gas-fired water-cooled low-NOx vacuum boiler, the problem of frequent replacements caused by improper safety rope length was solved, improving maintenance efficiency and safety.

CN224298847UActive Publication Date: 2026-05-29SHANDONG AIKEDUO THERMAL ENERGY TECH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHANDONG AIKEDUO THERMAL ENERGY TECH CO LTD
Filing Date
2025-06-10
Publication Date
2026-05-29

AI Technical Summary

Technical Problem

During the maintenance of gas-fired water-cooled low-NOx vacuum boilers, improper safety rope lengths can lead to frequent repositioning or increased walking risks, affecting the safety and efficiency of construction personnel.

Method used

The climbing and maintenance mechanism is designed, including a sliding groove and a sliding block. The safety rope is connected to the bolt hole block in the sliding groove through the sliding block, so as to achieve stable fixation of the safety rope in different positions. Combined with the anti-slip sleeve and the movable spring, it provides fall protection, improving safety and convenience.

Benefits of technology

This achieves stable fixation of the safety rope at different positions, reducing the need for frequent changes in connection positions and improving maintenance efficiency and safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a kind of gas water-cooled low-nitrogen vacuum boilers, including water-cooled low-nitrogen vacuum boiler main body;Climbing maintenance mechanism, climbing maintenance mechanism includes support plate, the end of support plate side is fixedly connected with support symmetrically, and the lower end of support is attached to the surface of water-cooled low-nitrogen vacuum boiler main body, and the upper portion of a group of supports is equidistantly penetrated and is connected with pedal;Auxiliary maintenance mechanism, auxiliary maintenance mechanism includes sliding groove, sliding groove is symmetrically set in the upward position of support outer surface, and sliding groove is slidably provided with sliding block, and the central position of the front of sliding block is threadedly connected with bolted hole block;It also includes filtering mechanism, filtering mechanism includes locating block, the inside of a group of locating blocks is sequentially threadedly installed with first filter screen, second filter screen and third filter screen from outside to inside, and mesh hole is gradually increased in size setting.The utility model satisfies personnel routine maintenance, guarantees maintenance operation safety, is convenient to use, satisfies required, improves use effect.
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Description

Technical Field

[0001] This utility model relates to the field of gas-fired water-cooled low-NOx vacuum boiler technology, specifically a gas-fired water-cooled low-NOx vacuum boiler. Background Technology

[0002] Gas-fired water-cooled low-NOx vacuum boiler is a high-efficiency and environmentally friendly boiler equipment that combines gas combustion technology, water-cooling design, low-NOx emission control, and vacuum environment operation.

[0003] Currently, gas-fired water-cooled low-NOx vacuum boilers are routinely inspected and maintained using ladders. However, to ensure personnel safety, safety ropes are required for these operations. One end of the safety rope is attached to the worker, and the other end is attached to the ladder. When the safety rope is short, the connection point with the ladder needs to be constantly changed. When the safety rope is long, it increases the risk to workers. Therefore, a gas-fired water-cooled low-NOx vacuum boiler that can solve these problems is needed to improve the efficiency. Utility Model Content

[0004] The purpose of this utility model is to provide a gas-fired water-cooled low-NOx vacuum boiler to solve the problems mentioned in the background section. To solve the above technical problems, this utility model is achieved through the following technical solution:

[0005] This utility model relates to a gas-fired, water-cooled, low-NOx vacuum boiler, comprising:

[0006] Water-cooled low-NOx vacuum boiler body;

[0007] The climbing maintenance mechanism includes a support plate, and a bracket is symmetrically fixedly connected to one end of the support plate. The lower end of the bracket is attached to the surface of the main body of the water-cooled low-NOx vacuum boiler. A set of the brackets is equidistantly connected to the upper part of the brackets with a footboard.

[0008] An auxiliary maintenance mechanism includes a sliding groove, which is symmetrically opened on the upper position of the outer surface of the bracket, and a sliding block is slidably provided in the sliding groove. A bolt hole block is threadedly connected to the center position of the front of the sliding block.

[0009] Furthermore, a movable spring is fixedly connected to the lower end of the inner wall of the sliding groove, and the upper end of the movable spring is in contact with the lower end of the sliding block.

[0010] Furthermore, the auxiliary maintenance mechanism also includes support blocks. A set of support blocks are symmetrically threaded to both sides of the upper center of the outer surface of the bracket. One end of the inner side of the support blocks is rotatably connected to a movable shaft. A movable column is sleeved and fixed on one side of the outer surface of the movable shaft, and a limiting block is provided on one side of the movable column and abuts against it.

[0011] Furthermore, the climbing and maintenance mechanism also includes an anti-slip sleeve, which is fitted and connected to the middle of the outer surface of the pedal.

[0012] Furthermore, a threaded pipe is connected through the end of the support plate, and the front and rear ends of the threaded pipe are provided with threaded rings that extend into the support plate.

[0013] Furthermore, the bottom end of the water-cooled low-NOx vacuum boiler body is threaded with a base, and a flue gas exhaust port is provided on the upper side of one side of the water-cooled low-NOx vacuum boiler body.

[0014] Furthermore, it also includes a filtering mechanism, which includes positioning blocks. A set of positioning blocks is damped and slidably connected to opposite sides of the inner wall of the exhaust port. A first filter screen, a second filter screen, and a third filter screen are sequentially threaded from the outside to the inside of the set of positioning blocks, and the mesh size is gradually increased.

[0015] This utility model has the following beneficial effects:

[0016] This invention provides a sliding groove on the upward-facing outer surface of the ladder's structural support, with a sliding block slidably mounted inside. The sliding block, via a bolt hole, allows for the fastening of one end of a shorter safety rope. By sliding the block within the groove, the design allows for continuous movement of personnel without requiring constant replacement of the connection between the safety rope and the ladder, improving usability, convenience, and efficiency in maintenance. Attached Figure Description

[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a front view of the present invention;

[0019] Figure 2 This is a rear view of the upper part of the present invention;

[0020] Figure 3 This is a schematic diagram of the climbing maintenance mechanism of this utility model;

[0021] Figure 4 This utility model Figure 3 Enlarged view of point a in the middle;

[0022] Figure 5 This is a schematic diagram of the filtration mechanism of this utility model.

[0023] The attached diagram lists the components represented by each number as follows:

[0024] 11. Water-cooled low-NOx vacuum boiler body; 12. Base; 13. Exhaust port; 21. Support plate; 22. Bracket; 23. Pedal; 24. Anti-slip sleeve; 25. Threaded pipe; 26. Threaded ring; 31. Sliding groove; 32. Sliding block; 33. Bolted hole block; 34. Movable spring; 35. Support block; 36. Movable shaft; 37. Movable column; 38. Limiting block; 41. Positioning block; 42. First filter screen; 43. Second filter screen; 44. Third filter screen. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] To make the objectives, technical solutions, and advantages of this utility model clearer, the embodiments of this utility model will be described in further detail below with reference to the accompanying drawings.

[0027] Please see Figures 1-5 As shown, this utility model is a gas-fired water-cooled low-NOx vacuum boiler, comprising:

[0028] 11. Main body of water-cooled low-NOx vacuum boiler;

[0029] The main body 11 of the water-cooled low-NOx vacuum boiler provides hot water for heating and domestic use by heating water.

[0030] The bottom end of the water-cooled low-NOx vacuum boiler body 11 is threaded with a base 12, and a flue gas outlet is provided on the upper side of one side of the water-cooled low-NOx vacuum boiler body 11.

[0031] The base 12 meets the installation requirements of the water-cooled low-NOx vacuum boiler body 11 and provides structural support. The flue gas outlet discharges the flue gas generated by the boiler.

[0032] The climbing maintenance mechanism includes a support plate 21. A bracket 22 is symmetrically fixedly connected to one end of the support plate 21, and the lower end of the bracket 22 is attached to the surface of the water-cooled low-NOx vacuum boiler body 11. A set of brackets 22 is equidistantly connected to the upper part of the upper part of the bracket 22 with a footboard 23.

[0033] The support plate 21 is installed and fixed to the bracket 22. The bracket 22, together with multiple footboards 23, forms a ladder structure for climbing during boiler maintenance.

[0034] The auxiliary maintenance mechanism includes a sliding groove 31, which is symmetrically opened on the upper position of the outer surface of the bracket 22, and a sliding block 32 is slidably provided in the sliding groove 31. A bolt hole block 33 is threadedly connected to the center position of the front of the sliding block 32.

[0035] The sliding groove 31 slides and receives the sliding block 32, and the sliding between the two can meet the needs of maintenance personnel to move to multiple positions. One end of the safety rope is fastened by the bolting hole block 33.

[0036] A movable spring 34 is fixedly connected to the lower end of the inner wall of the sliding groove 31, and the upper end of the movable spring 34 is in contact with the lower end of the sliding block 32.

[0037] The contact between the movable spring 34 and the lower end of the sliding block 32 can isolate and protect the sliding block 32 as it moves downward.

[0038] The auxiliary maintenance mechanism also includes a support block 35. A set of symmetrical threaded connections of the support block 35 are on both sides of the upper center of the outer surface of the bracket 22. One end of the inner side of the support block 35 is rotatably connected to a movable shaft 36. A movable column 37 is sleeved and fixed on one side of the outer surface of the movable shaft 36, and a limiting block 38 is provided on one side of the movable column 37 and abuts against it.

[0039] The support block 35 is mounted on the movable column 37 via the movable shaft 36. Under the action of rotation, the sliding block 32 can move upward smoothly. When the sliding block 32 moves downward, the downward movement can be stopped by the contact between the limiting block 38 and the limiting column, thus achieving the purpose of preventing fall.

[0040] The climbing and maintenance mechanism also includes an anti-slip sleeve 24, which is fitted and connected to the middle of the outer surface of the pedal 23;

[0041] Anti-slip sleeve 24 improves the safety of maintenance personnel by increasing contact friction.

[0042] The end of the support plate 21 is connected to a threaded pipe 25, and the front and rear ends of the threaded pipe 25 are provided with threaded rings 26, which extend into the support plate 21.

[0043] The threaded ring 26 is used to install and fix the threaded tube 25. The support plate 21 can be installed and fixed to the outer wall by locking the threaded tube 25 with the bolt.

[0044] Working principle: During routine maintenance of the main body 11 of the water-cooled low-NOx vacuum boiler, it is necessary to climb the ladder to work at height. Before climbing, one end of the safety rope must be tied to the person and the other end to the bolting hole block 33. At this time, the person moves up step by step with the help of multiple pedals 23. During the upward movement, the sliding block 32 slides up in the sliding groove 31 to meet the requirements. During the upward movement of the sliding block 32, it contacts a set of movable columns 37, causing it to unfold outward so that it can move up smoothly until the maintenance personnel reach the height. If a fall occurs, the sliding block 32 will also act on the movable columns 37, but it will be restricted by the limiting block 38, so that the sliding block 32 will stay in that position and not continue to move down.

[0045] This solution meets the needs of personnel for daily maintenance while ensuring the safety of maintenance operations, is easy to use, fulfills requirements, and improves the effectiveness of use.

[0046] Please see Figures 1-5 As shown, this embodiment, based on the above embodiment, further includes:

[0047] The filter mechanism includes positioning blocks 41. A set of positioning blocks 41 are damped and slidably connected to the opposite sides of the inner wall of the exhaust port 13. The inner side of the set of positioning blocks 41 is threaded with a first filter screen 42, a second filter screen 43 and a third filter screen 44 from the outside to the inside, and the mesh size is gradually increased.

[0048] The damped sliding connection between the positioning block 41 and the inner wall of the smoke exhaust port 13 allows for the movement of the installed first filter screen 42, second filter screen 43 and third filter screen 44, as well as the fixation of the structure after the movement. The dust contained in the smoke exhaust is filtered through the first filter screen 42, second filter screen 43 and third filter screen 44 with continuously increasing mesh size.

[0049] Working principle: During the actual smoke exhaust process, the first filter screen 42, the second filter screen 43 and the third filter screen 44 are pre-installed in the smoke exhaust port 13 by the positioning block 41, and the dust filtration of the exhaust gas is completed by the first filter screen 42, the second filter screen 43 and the third filter screen 44.

[0050] This solution not only filters dust from exhaust gases, but also allows for easy disassembly and replacement, saving time and effort. Furthermore, it employs different pore sizes for tiered dust isolation, which helps improve filtration efficiency and enhances overall performance.

[0051] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A gas-fired water-cooled low-NOx vacuum boiler, characterized in that, include: Water-cooled low-NOx vacuum boiler body (11); The climbing maintenance mechanism includes a support plate (21), and a bracket (22) is symmetrically fixedly connected to one end of the support plate (21). The lower end of the bracket (22) is attached to the surface of the water-cooled low-nitrogen vacuum boiler body (11). A set of brackets (22) are equidistantly connected to the upper part of the upper part of the bracket (22) with a footboard (23). The auxiliary maintenance mechanism includes a sliding groove (31), which is symmetrically opened on the upper position of the outer surface of the bracket (22), and a sliding block (32) is slidably provided in the sliding groove (31). A bolt hole block (33) is threadedly connected to the center position of the front of the sliding block (32).

2. The gas-fired water-cooled low-NOx vacuum boiler according to claim 1, characterized in that: A movable spring (34) is fixedly connected to the lower end of the inner wall of the sliding groove (31), and the upper end of the movable spring (34) is in contact with the lower end of the sliding block (32).

3. A gas-fired water-cooled low-NOx vacuum boiler according to claim 1, characterized in that: The auxiliary maintenance mechanism also includes a support block (35). The support block (35) is symmetrically threaded on both sides of the upper middle part of the outer surface of the bracket (22). One end of the inner side of the support block (35) is rotatably connected to a movable shaft (36). A movable column (37) is sleeved and fixed on one side of the outer surface of the movable shaft (36), and a limiting block (38) is provided on one side of the movable column (37) and abuts against it.

4. A gas-fired water-cooled low-NOx vacuum boiler according to claim 1, characterized in that: The climbing and maintenance mechanism also includes an anti-slip sleeve (24), which is fitted and connected to the middle of the outer surface of the pedal (23).

5. A gas-fired water-cooled low-NOx vacuum boiler according to claim 1, characterized in that: The end of the support plate (21) is connected to a threaded pipe (25), and the front and rear ends of the threaded pipe (25) are provided with threaded rings (26) that extend into the support plate (21).

6. A gas-fired water-cooled low-NOx vacuum boiler according to claim 1, characterized in that: The bottom end of the water-cooled low-NOx vacuum boiler body (11) is threaded with a base (12), and a flue gas outlet is provided on the upper side of one side of the water-cooled low-NOx vacuum boiler body (11).

7. A gas-fired water-cooled low-NOx vacuum boiler according to claim 1, characterized in that: It also includes a filtering mechanism, which includes a positioning block (41). A set of the positioning blocks (41) are damped and slidably connected to the opposite sides of the inner wall of the exhaust port (13). The inner side of the set of positioning blocks (41) is threaded with a first filter screen (42), a second filter screen (43) and a third filter screen (44) in sequence from the outside to the inside, and the mesh size is gradually increased.