Rubber particle production wastewater oil-water separation device

By using components such as a filter box, water pump, air pump, and oil scraper in the oil-water separation device for rubber granule production wastewater, the problem of unfloated oil and floating matter caused by uneven reaction between coagulant and flocculant was solved, achieving efficient oil-water separation and cleaning.

CN224298964UActive Publication Date: 2026-05-29张士权

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
张士权
Filing Date
2025-07-02
Publication Date
2026-05-29

AI Technical Summary

Technical Problem

Existing oil-water separation devices for rubber granule production wastewater often suffer from uneven reactions between coagulants and flocculants during operation, resulting in the presence of oil and floating matter that do not float to the top and low cleaning efficiency.

Method used

Particulate matter is filtered using a filter box. Wastewater is pumped into a separation chamber and coagulant and flocculant are added. Air bubbles are released by an air pump to make suspended solids and oil float to the surface. Oil is collected in an oil storage tank by a scraper. The scraper is moved by a drive cylinder to improve collection efficiency.

Benefits of technology

It improves the collection efficiency of suspended solids and oil, reduces oil and floating solids that do not float to the top, and enhances cleaning efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a kind of oil-water separation device for rubber particle production wastewater, it is related to wastewater treatment technical field.This kind of oil-water separation device for rubber particle production wastewater, including support base, the one end of support base is equipped with filter box, the one end of filter box is equipped with water suction pipe, the one end of water suction pipe is connected with water suction pump, the one end of filter box is provided with oil-water separation tank, separation bin is set in the inside of oil-water separation tank, the top of support base is equipped with air pump, the one end of air pump is equipped with suction pipe, the one end of air pump away from suction pipe is equipped with exhaust pipe, the one side of separation bin is equipped with baffle, the one end of oil-water separation tank is equipped with drive electric jar, the one end of drive electric jar is connected with oil scraping plate, the both ends of oil scraping plate are equipped with limit slide block, the one side of separation bin is provided with oil storage bin.The utility model can accelerate the reaction of wastewater and coagulant and flocculant, and the cleaning separation efficiency of floating oil and emulsified oil in wastewater is accelerated.
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Description

Technical Field

[0001] This application relates to the field of wastewater treatment technology, and in particular to an oil-water separation device for wastewater from rubber granule production. Background Technology

[0002] Rubber is a widely used material. Its elasticity allows it to stretch and recover under pressure, making it widely used in tires, sporting goods, and various seals. Rubber is used to manufacture various industrial products, such as automobile tires, rubber shoes, sealing rings, and tapes. It is also widely used in consumer goods, such as sporting goods and toys. During the mixing and processing of rubber products, water cooling systems or water may be used to rinse the rubber mixture. The rinsing wastewater contains high concentrations of organic matter, suspended solids, heavy metal ions, as well as pollutants such as oils and sulfides. If it is discharged directly without proper treatment, it will cause serious environmental pollution.

[0003] Existing oil-water separation devices for rubber granule production wastewater typically separate oil and emulsified oil by adding coagulants and flocculants to the wastewater, causing the floating oil and emulsified oil to float on the surface. The separation is achieved by cleaning the floating oil and emulsified oil from the top of the wastewater. However, during operation, the coagulants and flocculants often react unevenly with the wastewater, resulting in some floating oil and emulsified oil remaining inside. Furthermore, the efficiency of cleaning the floating oil and emulsified oil from the wastewater surface is low, making it inconvenient for users. Utility Model Content

[0004] This application provides an oil-water separation device for rubber granule production wastewater, to solve the problem that existing oil-water separation devices for rubber granule production wastewater generally separate oil and water by adding coagulants and flocculants to the wastewater to make the oil float on the surface and then cleaning the oil at the top of the wastewater. However, during use, the coagulants and flocculants are prone to uneven reaction with the wastewater, resulting in the presence of oil and floating matter that have not floated to the top inside. At the same time, the cleaning efficiency of oil and floating matter on the surface of the wastewater is low.

[0005] This application provides an oil-water separation device for wastewater from rubber granule production, including a support base, a filter box installed at one end of the support base, a water pump installed at one end of the filter box, an oil-water separation tank installed at one end of the filter box, a separation chamber opened inside the oil-water separation tank, an air pump installed at the top of the support base, an air extraction pipe installed at one end of the air pump, an exhaust pipe installed at the end of the air pump away from the air extraction pipe, a baffle installed on one side of the separation chamber, a drive electric cylinder installed at one end of the oil-water separation tank, an oil scraper installed at one end of the drive electric cylinder, limit sliders installed at both ends of the oil scraper, and an oil storage tank installed on one side of the separation chamber.

[0006] Preferably, the filter box has a water inlet at the top and a filter plate is installed inside the filter box.

[0007] Preferably, one end of the water pump is connected to a drain pipe.

[0008] Preferably, a sealing plate is installed on one side of the inside of the oil-water separator.

[0009] Preferably, the exhaust pipe is connected to an air guide pipe at its top end, and an air jet is installed at the top end of the air guide pipe.

[0010] Preferably, a limiting groove is provided on the inner wall of the top of the separation chamber.

[0011] Preferably, an oil drain pipe is installed at one end of the oil storage tank, and an oil drain valve is installed at the top end of the oil drain pipe.

[0012] Beneficial effects:

[0013] Considering that existing oil-water separation devices for rubber granule production wastewater generally separate oil and water by adding coagulants and flocculants to the wastewater to make the oil float on the surface and then cleaning the oil from the top of the wastewater, the problem is that the coagulants and flocculants react unevenly with the wastewater during use, resulting in the presence of oil and floating matter that have not floated to the top. At the same time, cleaning the oil and floating matter on the surface of the wastewater is inefficient.

[0014] Wastewater from rubber granulation production is poured into a filter box through an inlet. The filter plates inside the box filter particulate matter, preventing blockages in subsequent pipes. A water pump is then activated, drawing the filtered wastewater through a drain pipe. From there, the wastewater is introduced into a separation chamber. Coagulants and flocculants are added to the separation chamber, and then an air pump is activated, releasing air bubbles from the bottom of the chamber. These bubbles lift suspended solids and oil to the surface. It is important to note that the wastewater level inside the separation chamber should be controlled. Without exceeding the height of the baffle, once the suspended solids and oil in the wastewater float to the surface, the water pump is continuously turned on to inject wastewater into the separation chamber, causing the wastewater level inside the separation chamber to rise until it exceeds the baffle. Since the suspended solids and oil float on the surface, when the wastewater level is higher than the separation chamber, the suspended solids and oil will flow to the oil storage tank immediately. At this time, by turning on the drive cylinder, the oil scraper moves at the top of the separation chamber, thereby pushing the suspended solids and oil at the top of the separation chamber to flow to the oil storage tank, increasing the collection efficiency of suspended solids and oil.

[0015] The above description is merely an overview of the technical solutions of the embodiments of this application. In order to better understand the technical means of the embodiments of this application and to implement them in accordance with the contents of the specification, and to make the above and other objects, features and advantages of the embodiments of this application more obvious and understandable, specific implementation methods of this application are described below. Attached Figure Description

[0016] To more clearly illustrate the technical solutions of the embodiments of this application, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 This is a schematic diagram of the overall structure of an oil-water separation device for rubber granule production wastewater according to the present invention.

[0018] Figure 2 This is a schematic diagram of the filter box structure of an oil-water separation device for rubber granule production wastewater according to the present invention.

[0019] Figure 3 This is a schematic diagram of the internal structure of the oil-water separation tank of an oil-water separation device for rubber granule production wastewater according to this utility model.

[0020] Figure 4 This is a schematic diagram of the jet head installation structure of an oil-water separation device for rubber granule production wastewater according to this utility model.

[0021] Figure 5This is a schematic diagram of the oil scraper installation structure of an oil-water separation device for rubber granule production wastewater according to this utility model.

[0022] Explanation of reference numerals in the attached figures:

[0023] 1. Support base; 2. Filter box; 3. Water inlet; 4. Filter plate; 5. Water pump; 6. Water suction pipe; 7. Drain pipe; 8. Oil-water separator; 9. Sealing plate; 10. Separation chamber; 11. Air pump; 12. Air suction pipe; 13. Exhaust pipe; 14. Air guide pipe; 15. Jet nozzle; 16. Baffle; 17. Drive cylinder; 18. Oil scraper; 19. Limit slider; 20. Limit groove; 21. Oil storage tank; 22. Oil drain pipe; 23. Oil drain valve. Detailed Implementation

[0024] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.

[0025] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains; the terminology used herein in the specification of the application is for the purpose of describing particular embodiments only and is not intended to limit the application; the terms “comprising” and “having”, and any variations thereof, in the specification, claims and drawings of this application are intended to cover non-exclusive inclusion.

[0026] The term "embodiment" as used herein means that a particular feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The appearance of the phrase "embodiment" in various places throughout the specification does not necessarily refer to the same embodiment, nor is it a separate or alternative embodiment mutually exclusive with other embodiments. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.

[0027] The directional terms appearing in the following description refer to the directions shown in the figures and are not intended to limit the specific structure of this application. For example, in the description of this application, terms such as "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," and "circumferential" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the figures. They are used only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application.

[0028] In the description of this application, it should be noted that, unless otherwise expressly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, "connection" or "joining" in mechanical structures can refer to a physical connection, such as a fixed connection, for example, a connection fixed by fasteners, such as a connection fixed by screws, bolts, or other fasteners; a physical connection can also be a detachable connection, such as a snap-fit ​​or interlocking connection; a physical connection can also be an integral connection, such as a connection formed by welding, bonding, or integral molding. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances.

[0029] To enable those skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings.

[0030] This utility model provides, for example Figure 1-5 The oil-water separation device for rubber granule production wastewater shown includes a support base 1, a filter box 2 installed at one end of the support base 1, a water pump 5 connected to one end of the filter box 2, an oil-water separation box 8 installed at one end of the filter box 2, a separation chamber 10 opened inside the oil-water separation box 8, an air pump 11 installed at the top of the support base 1, an air extraction pipe 12 installed at one end of the air pump 11, an exhaust pipe 13 installed at the end of the air pump 11 away from the air extraction pipe 12, a baffle 16 installed on one side of the separation chamber 10, a drive cylinder 17 installed at one end of the oil-water separation box 8, an oil scraper 18 connected to one end of the drive cylinder 17, limit sliders 19 installed at both ends of the oil scraper 18, and an oil storage tank 21 provided on one side of the separation chamber 10.

[0031] In this process, wastewater from rubber granulation is poured into filter box 2 through inlet 3. The filter plate 4 inside filter box 2 filters particulate matter from the wastewater, preventing blockage of subsequent pipes. Then, pump 5 is turned on, causing pumping pipe 6 to draw the filtered wastewater into drain pipe 7, which then guides the wastewater into separation chamber 10. Coagulant and flocculant are added to separation chamber 10, and then air pump 11 is turned on, causing jet nozzle 15 to release air bubbles to the bottom of separation chamber 10. These air bubbles float suspended solids and oil to the surface. It is important to note that the wastewater level inside separation chamber 10 should be controlled. Without exceeding the height of the baffle 16, when suspended solids and oil in the wastewater float to the surface, the water pump 5 is turned on to inject wastewater into the separation chamber 10, thereby raising the wastewater level inside the separation chamber 10 until it exceeds the baffle 16. Since suspended solids and oil float on the surface, when the wastewater level is higher than the separation chamber 10, the suspended solids and oil will flow to the oil storage tank 21 immediately. At this time, the drive cylinder 17 is turned on to move the oil scraper 18 at the top of the separation chamber 10, thereby pushing the suspended solids and oil at the top of the separation chamber 10 to flow to the oil storage tank 21, increasing the collection efficiency of suspended solids and oil.

[0032] The top of the filter box 2 is provided with a water inlet 3, and a filter plate 4 is installed inside the filter box 2.

[0033] In this process, the wastewater from the production of rubber granules is poured into the filter box 2 through the inlet 3. The particulate matter in the wastewater is filtered by the filter plate 4 inside the filter box 2 to avoid clogging of subsequent pipelines.

[0034] One end of the water pump 5 is connected to a drain pipe 7.

[0035] Specifically, by turning on the water pump 5, the water pumping pipe 6 draws the filtered wastewater into the drain pipe 7, and then the drain pipe 7 guides the wastewater into the interior of the separation chamber 10.

[0036] A sealing plate 9 is installed on one side of the inside of the oil-water separator 8.

[0037] In this process, a sealing plate 9 is installed inside the oil-water separator 8 to prevent the water pump 5 from coming into contact with the wastewater inside the separator 10. At the same time, the height of the baffle 16 is lower than the height of the sealing plate 9.

[0038] The exhaust pipe 13 is connected to the top of the air guide pipe 14, and the air guide pipe 14 is equipped with the jet head 15.

[0039] In this process, by turning on the air pump 11, the jet head 15 releases air bubbles to the bottom of the separation chamber 10, which in turn float suspended solids and oil to the surface.

[0040] A limiting groove 20 is provided on the inner wall of the top of the separation chamber 10.

[0041] When the scraper blade 18 moves, it slides along the limiting grooves 20 at both ends, and the movement of the scraper blade 18 is limited by the limiting grooves 20.

[0042] An oil drain pipe 22 is installed at one end of the oil storage tank 21, and an oil drain valve 23 is installed at the top of the oil drain pipe 22.

[0043] When it is necessary to discharge suspended solids and oil inside the oil storage tank 21, the oil discharge valve 23 can be opened, and the oil discharge pipe 22 can be used to discharge the suspended solids and oil inside the oil storage tank 21.

[0044] Working principle: When using this oil-water separation device for rubber granule production wastewater, the wastewater from rubber granule production is poured into the filter box 2 through the inlet 3. The filter plate 4 inside the filter box 2 filters the particulate matter in the wastewater to prevent blockage of subsequent pipes. Then, the water pump 5 is turned on, and the water pump 6 draws the filtered wastewater into the drain pipe 7. The wastewater is then introduced into the separation chamber 10 through the drain pipe 7. Coagulant and flocculant are added into the separation chamber 10. Then, the air pump 11 is turned on, and the air jet 15 releases air bubbles to the bottom of the separation chamber 10. The air bubbles float suspended solids and oil to the surface. It should be noted that the height of the wastewater inside the separation chamber 10 does not exceed the height of the baffle 16.

[0045] When suspended solids and oil in the wastewater float to the surface, the water pump 5 is turned on again to inject wastewater into the separation chamber 10, thereby raising the wastewater level inside the separation chamber 10 until it exceeds the baffle 16. Since suspended solids and oil float on the surface, when the wastewater level is higher than the separation chamber 10, the suspended solids and oil will flow to the oil storage tank 21 immediately. At this time, the drive cylinder 17 is turned on to move the oil scraper 18 at the top of the separation chamber 10, thereby pushing the suspended solids and oil at the top of the separation chamber 10 to flow to the oil storage tank 21, increasing the collection efficiency of suspended solids and oil.

[0046] The above embodiments are only used to illustrate the technical solutions of this application, and are not intended to limit it. Although this application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this application.

Claims

1. An oil-water separation device for wastewater from rubber granule production, comprising a support base (1), characterized in that: A filter box (2) is installed at one end of the support base (1), a water pump (6) is installed at one end of the filter box (2), a water pump (5) is connected to one end of the water pump (6), an oil-water separator (8) is provided at one end of the filter box (2), a separation chamber (10) is provided inside the oil-water separator (8), an air pump (11) is installed at the top of the support base (1), an air extraction pipe (12) is installed at one end of the air pump (11), an exhaust pipe (13) is installed at the end of the air pump (11) away from the air extraction pipe (12), a baffle (16) is installed on one side of the separation chamber (10), a drive cylinder (17) is installed at one end of the oil-water separator (8), an oil scraper (18) is connected to one end of the drive cylinder (17), a limit slider (19) is installed at both ends of the oil scraper (18), and an oil storage chamber (21) is provided on one side of the separation chamber (10).

2. The oil-water separation device for rubber granule production wastewater according to claim 1, characterized in that: The filter box (2) has a water inlet (3) at the top and a filter plate (4) is installed inside the filter box (2).

3. The oil-water separation device for rubber granule production wastewater according to claim 1, characterized in that: One end of the water pump (5) is connected to a drain pipe (7).

4. The oil-water separation device for rubber granule production wastewater according to claim 1, characterized in that: A sealing plate (9) is installed on one side of the inside of the oil-water separator (8).

5. The oil-water separation device for rubber granule production wastewater according to claim 1, characterized in that: The exhaust pipe (13) is connected to an air guide pipe (14) at its top end, and an air jet head (15) is installed at the top end of the air guide pipe (14).

6. The oil-water separation device for rubber granule production wastewater according to claim 1, characterized in that: The top inner wall of the separation chamber (10) is provided with a limiting groove (20).

7. The oil-water separation device for rubber granule production wastewater according to claim 1, characterized in that: An oil drain pipe (22) is installed at one end of the oil storage tank (21), and an oil drain valve (23) is installed at the top end of the oil drain pipe (22).