Cosmetic fermentation oil raw material sterile fermentation tank device

Abstract

The utility model discloses a cosmetic fermentation oil raw material sterile fermentation tank device relates to cosmetic production technical field. The cosmetic fermentation oil raw material sterile fermentation tank device, including cosmetic fermentation tank and fermentation tank cover, the cleaning component includes fixed bolster, and the output fixedly connected with the pivot of drive motor, the surface fixedly connected with the carousel of pivot, the surface fixedly connected with a plurality of connecting strips of carousel, and the lower end and its lateral surface all fixedly connected with a plurality of shower nozzles of carousel, the upper end fixedly connected with the water block of fermentation tank cover, and the surface of pivot is provided with a plurality of water holes, and the front end fixedly connected with the water pipe of water block, and the cleaning component is driven the high -speed rotation of pivot and carousel by drive motor, and the side shower nozzle can direct the stirring paddle back, the traditional cleaning blind area such as tank body lateral wall corner, and the lower end shower nozzle covers the tank bottom and the discharge port nearby, and the centrifugal force effect of cooperation conical carousel makes the cleaning fluid with high -speed flush tank body whole surface, and thoroughly removes residual material, and improves the cleaning efficiency.

Description

Technical Field

[0001] This utility model relates to the field of cosmetic production technology, and in particular to a sterile fermentation tank device for cosmetic fermented oil raw materials. Background Technology

[0002] With consumers' increasing demands for the safety and efficacy of cosmetics, the use of microbial fermentation technology to produce high-quality cosmetic raw materials (such as fermented oils containing squalane and fatty acids) has become an industry trend. In the production process of cosmetic fermented oil raw materials, the aseptic fermentation tank is the core equipment, and its internal cleaning and sterilization effects directly affect the purity, stability, and safety of the fermentation products. Any residual microorganisms, metabolites, or impurities can lead to contamination during subsequent fermentation, resulting in a decline in raw material quality and even the production of harmful byproducts, seriously threatening the quality and safety of cosmetics.

[0003] Currently, traditional methods for cleaning and sterilizing fermenters have many drawbacks. In terms of cleaning, most fermenters still rely on manual disassembly of parts for rinsing, which is not only time-consuming and labor-intensive but also prone to damage to parts or decreased sealing performance due to improper operation. Some in-situ cleaning (CIP) systems have limited spray angles and coverage areas, making it difficult to thoroughly clean complex structural areas such as tank corners and the back of the agitator, easily creating cleaning dead zones that allow residual materials to breed microorganisms. Therefore, this invention proposes a novel solution. Utility Model Content

[0004] The purpose of this invention is to solve at least one of the technical problems existing in the prior art, and to provide a sterile fermentation tank device for cosmetic fermented oil raw materials. This device can solve the problem that some of the in-situ cleaning (CIP) systems have limited spray angle and coverage of the cleaning nozzles, making it difficult to thoroughly clean complex structural areas such as tank corners and the back of the agitator, which can easily create cleaning dead corners and lead to the growth of microorganisms in the residual materials.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a sterile fermentation tank device for cosmetic fermented oil raw materials, comprising a cosmetic fermentation tank and a fermentation tank lid;

[0006] A cleaning assembly is installed on the fermenter lid. The cleaning assembly includes a fixed bracket, a drive motor is fixedly connected to the upper end of the fixed bracket, and a rotating shaft is fixedly connected to the output end of the drive motor. The rotating shaft rotates and extends into the interior of the fermenter lid.

[0007] A turntable is fixedly connected to the surface of the rotating shaft. Both the rotating shaft and the turntable are hollow and connected internally. The upper end of the turntable is conical. Multiple connecting strips are fixedly connected to the surface of the turntable. Multiple nozzles are fixedly connected to the lower end and sides of the turntable.

[0008] A water passage block is fixedly connected to the upper end of the fermentation tank lid. The water passage block is rotatably connected to the rotating shaft. Multiple water passage holes are opened on the surface of the rotating shaft. A water passage pipe is fixedly connected to the front end of the water passage block. The end of the water passage pipe away from the water passage block is forked.

[0009] Preferably, two agitators are fixedly connected to the surface of the rotating shaft.

[0010] Preferably, the upper end of the fermenter lid is fixedly connected to a first feed pipe and a second feed pipe;

[0011] An air inlet pipe and an exhaust pipe are fixedly connected to the upper end of the fermenter lid.

[0012] Preferably, the cosmetic fermentation tank and the fermentation tank lid are fixed together by bolts, and a sealing gasket is provided between the cosmetic fermentation tank and the fermentation tank lid.

[0013] Preferably, a connecting sleeve is fixedly connected to the surface of the cosmetic fermentation tank, and multiple heating plates are fixedly connected to the inner side of the connecting sleeve;

[0014] The connecting sleeve has a cooling pipe fixedly connected inside. The cooling pipe is spiral-shaped and extends out of the connecting sleeve at both ends.

[0015] Preferably, a discharge pipe is fixedly connected to the lower end of the cosmetic fermentation tank, and a steam pipe is fixedly connected to the side of the cosmetic fermentation tank.

[0016] Compared with the prior art, the beneficial effects of this utility model are:

[0017] 1. This sterile fermentation tank device for cosmetic fermented oil raw materials uses a drive motor to rotate the shaft and turntable at high speed. The nozzles at the lower end and sides of the turntable form a 360° three-dimensional jet flow field. The side nozzles can directly spray the back of the stirring paddle, the corners of the tank side wall, and other traditional cleaning blind spots, while the lower nozzles cover the bottom of the tank and the vicinity of the discharge port. Combined with the centrifugal force of the conical turntable, the cleaning liquid washes the entire surface of the tank at high speed, thoroughly removing residual materials and improving cleaning efficiency. Attached Figure Description

[0018] The present invention will be further described below with reference to the accompanying drawings and embodiments:

[0019] Figure 1 This is a schematic diagram of the aseptic fermentation tank device for cosmetic fermented oil raw materials according to the present invention;

[0020] Figure 2 This is a schematic diagram of the connecting sleeve of this utility model;

[0021] Figure 3 This is a schematic diagram of the cosmetic fermentation tank of this utility model;

[0022] Figure 4 This is a schematic diagram of the turntable of this utility model;

[0023] Figure 5 This is a schematic diagram of the nozzle of this utility model.

[0024] Reference numerals in the attached drawings: 1. Cosmetic fermentation tank; 2. Fermentation tank lid; 3. Connecting sleeve; 4. Cooling pipe; 5. Heating plate; 6. Fixing bracket; 7. Drive motor; 8. Rotating shaft; 9. Water passage block; 10. Water passage pipe; 11. Air inlet pipe; 12. Exhaust pipe; 13. First feed pipe; 14. Second feed pipe; 15. Sealing gasket; 16. Turntable; 17. Stirring paddle; 18. Nozzle; 19. Connecting strip; 20. Water passage hole; 21. Steam pipe; 22. Discharge pipe. Detailed Implementation

[0025] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.

[0026] In the description of this utility model, it should be understood that the directional descriptions, such as up, down, front, back, left, right, etc., indicate the directional or positional relationship based on the directional or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0027] In the description of this utility model, terms such as greater than, less than, and exceeding are understood to exclude the stated number, while terms such as above, below, and within are understood to include the stated number. The use of terms like "first" and "second" is merely for distinguishing technical features and should not be construed as indicating or implying relative importance, or implicitly indicating the quantity or sequence of the indicated technical features.

[0028] In the description of this utility model, unless otherwise explicitly defined, terms such as "setting," "installation," and "connection" should be interpreted broadly, and those skilled in the art can reasonably determine the specific meaning of the above terms in this utility model in conjunction with the specific content of the technical solution.

[0029] Please see Figure 1-5This utility model provides a technical solution: a sterile fermentation tank device for cosmetic fermented oil raw materials, including a cosmetic fermentation tank 1 and a fermentation tank cover 2, and a cleaning component. The cleaning component is set on the fermentation tank cover 2 and includes a fixed bracket 6. The upper end of the fixed bracket 6 is fixedly connected to a drive motor 7. The output end of the drive motor 7 is fixedly connected to a rotating shaft 8. The rotating shaft 8 extends rotatably into the interior of the fermentation tank cover 2. A turntable 16 is fixedly connected to the surface of the rotating shaft 8. Both the rotating shaft 8 and the turntable 16 are hollow and internally connected. The upper end of the turntable 16 is conical. Multiple connecting strips 19 are fixedly connected to the surface of the turntable 16. Multiple nozzles 18 are fixedly connected to the lower end and sides of the turntable 16. A water passage block 9 is fixedly connected to the upper end of the fermentation tank cover 2. The water passage block 9 is rotatably connected to the rotating shaft 8. Multiple water passage holes 20 are opened on the surface of the rotating shaft 8. A water passage pipe 10 is fixedly connected to the front end of the water passage block 9. The end of the water passage pipe 10 away from the water passage block 9 is forked.

[0030] Two agitators 17 are fixedly connected to the surface of the rotating shaft 8.

[0031] The upper end of the fermentation tank cover 2 is fixedly connected to a first feed pipe 13 and a second feed pipe 14, and the upper end of the fermentation tank cover 2 is fixedly connected to an air inlet pipe 11 and an exhaust pipe 12.

[0032] The cosmetic fermentation tank 1 and the fermentation tank cover 2 are fixed together by bolts, and a sealing gasket 15 is provided between the cosmetic fermentation tank 1 and the fermentation tank cover 2.

[0033] A connecting sleeve 3 is fixedly connected to the surface of the cosmetic fermentation tank 1. Multiple heating plates 5 are fixedly connected to the inside of the connecting sleeve 3. A cooling pipe 4 is fixedly connected inside the connecting sleeve 3. The cooling pipe 4 is spiral in shape, and both ends of the cooling pipe 4 extend out of the connecting sleeve 3.

[0034] A discharge pipe 22 is fixedly connected to the lower end of the cosmetic fermentation tank 1, and a steam pipe 21 is fixedly connected to the side of the cosmetic fermentation tank 1.

[0035] A temperature sensor is fixedly connected to the upper end of the fermenter lid 2.

[0036] When using this device, the aseptic fermentation tank is formed by bolting the cosmetic fermentation tank 1 to the fermentation tank cover 2 to form a closed tank body. The sealing gasket 15 ensures a sterile environment inside the tank. The fermentation tank cover 2 integrates cleaning components, feed pipes and other structures. The connecting sleeve 3 on the outside of the tank body has a built-in heating plate 5 and a spiral cooling pipe 4, which respectively realize precise heating and cooling control of the fermentation temperature. The steam pipe 21 can be connected to high-temperature steam for sterilization treatment inside the tank body, and the discharge pipe 22 is used to discharge the raw materials after fermentation.

[0037] The first feed pipe 13 and the second feed pipe 14 are used to feed fermentation raw materials (such as oils, microbial strains) and nutrients, respectively; the drive motor 7 drives the rotating shaft 8 and the stirring paddle 17 to rotate, and the upper layer is mixed: the rotating disc 16 generates centrifugal force, which pushes the material to diffuse towards the edge of the tank; the blades of the stirring paddle 17 cut the fluid to form an axial circulation, ensuring that the raw materials and strains are fully mixed and improving the fermentation efficiency.

[0038] The heating plate 5 inside the connecting sleeve 3 adopts PID temperature control technology, sets the temperature according to the fermentation process requirements, and heats the tank through resistance heating; the spiral cooling pipe 4 is connected to circulating cooling water, and when the fermentation temperature is too high, the cold water flows to remove the heat and achieve cooling; the temperature sensor at the top of the fermentation tank lid 2 monitors the temperature inside the tank in real time and feeds it back to the control system to automatically adjust the heating / cooling intensity to ensure that the fermentation process is carried out in a constant temperature environment.

[0039] The cosmetic fermentation tank 1 and the fermentation tank lid 2 are fastened together with bolts and form a physical seal with the sealing gasket 15 to prevent external air, dust and other pollutants from entering; the air inlet pipe 11 can introduce sterile air to maintain a slight positive pressure inside the tank and prevent external bacteria from entering through gaps; before each fermentation, 121°C high-temperature steam is introduced into the tank through the steam pipe 21 and maintained for 30 minutes, combined with the gas-liquid sterilization of the cleaning components, to thoroughly kill the microorganisms remaining inside the tank and pipes.

[0040] The tank is pre-sterilized through steam pipe 21, while cleaning agent is injected through water pipe 10. The drive motor 7 drives the cleaning component to rotate, which causes the rotating shaft 8 to drive the turntable 16 to rotate. By sequentially injecting cleaning agent and pure water into the inside of 10, the inner walls of the cosmetic fermentation tank 1 and the fermentation tank cover 2 are rinsed and cleaned, thus completing the tank cleaning. Then, sterile air is introduced into the drying tank through air inlet pipe 11.

[0041] Then, raw materials and inoculum are fed into the first and second feed pipes, the stirring paddle 17 and the temperature control system are started to maintain the set fermentation conditions, and sterile air is introduced through the air inlet pipe 11 to ensure the aerobic environment required by the microorganisms. After fermentation, the finished raw materials are discharged through the discharge pipe 22, the cleaning components are started again for circulation cleaning, and then high-temperature steam is introduced into the steam pipe 21 again for sterilization to maintain the sterility of the cosmetic fermentation tank 1 and the inside of the fermentation tank lid 2, in preparation for the next batch of fermentation.

[0042] Furthermore, the cleaning assembly drives the rotating shaft 8 and the turntable 16 to rotate at high speed via the drive motor 7. The nozzles 18 at the lower end and side of the turntable 16 form a 360° three-dimensional jet flow field. The side nozzles 18 can directly spray the back of the stirring paddle 17, the corners of the tank side wall, and other traditional cleaning blind spots, while the lower nozzles cover the bottom of the tank and the vicinity of the discharge port. Combined with the centrifugal force of the conical turntable, the cleaning liquid can be flushed at high speed across the entire surface of the tank to thoroughly remove residual materials and improve cleaning efficiency.

[0043] After cleaning, high-temperature steam can be introduced into the steam pipe 21, which, together with the cleaning liquid sprayed by the nozzle 18 in the early stage, can be evenly diffused into the inside of the tank, realizing the dual mechanism of "physical flushing of cleaning liquid + high-temperature sterilization". According to the test, this process can reduce the amount of microbial residue inside the tank and effectively eliminate the risk of contamination by miscellaneous bacteria.

[0044] Structural Description: Cosmetic Fermentation Tank 1: Serves as the main fermentation container, containing fermentation raw materials and microorganisms; the lower end is connected to the discharge pipe 22, the side is connected to the steam pipe 21, and the outside is connected to the temperature control component via the connecting sleeve 3;

[0045] Fermentation tank lid 2: Seals the top of the tank and integrates cleaning components, feed pipe, temperature sensor, etc.; it is connected to the tank body by bolts and forms a sterile environment with sealing gasket 15.

[0046] Sealing gasket 15: Fills the gap between the tank body and the tank lid to ensure high airtightness and prevent external pollutants from entering;

[0047] Fixed bracket 6: Supports drive motor 7, fixes the power source of cleaning components, and ensures the stability of rotating shaft 8 when it rotates;

[0048] Drive motor 7: drives the rotating shaft 8 and turntable 16 to rotate at high speed, providing centrifugal power for the spraying of cleaning fluid;

[0049] Rotating shaft 8: The hollow structure connects the water block 9 and the turntable 16 to transmit the cleaning liquid; the surface is fixed with a stirring paddle 17, which serves as a stirring function for both the cleaning and fermentation stages.

[0050] Turntable 16: The upper conical design enhances centrifugal force, driving the cleaning fluid to spread to the edge; the lower end and side nozzles 18 form a three-dimensional jet flow field, covering the entire surface of the tank;

[0051] Nozzle 18: The side nozzles directly spray the back of the agitator, corners of the tank, and other blind areas; the lower nozzles cover the bottom of the tank; during the cleaning stage, cleaning / sterilizing liquid is sprayed.

[0052] Water supply block 9 and water supply pipe 10: The branch end of the water supply pipe 10 is connected to an external cleaning fluid source, and the water supply block 9 introduces the cleaning fluid into the rotating shaft 8 to achieve a stable supply of cleaning fluid.

[0053] Agitator 17: Rotates with shaft 8 to cut the fluid, forming axial circulation flow, realizing material tumbling and circumferential diffusion, and improving mixing uniformity;

[0054] Connecting strip 19: Fixed to the upper end of turntable 16 to enhance the structural strength of turntable 16 and ensure stability during high-speed rotation;

[0055] Connecting sleeve 3: Wraps the outside of the tank body, with built-in heating plate 5 and cooling pipe 4, forming a temperature control jacket;

[0056] Heating plate 5: It adopts PID temperature control technology and resistance heating to raise the temperature of the tank and meet the fermentation temperature requirements;

[0057] Cooling pipe 4: The spiral design increases the heat exchange area, and the connection to the circulating cooling water achieves cooling and improves cooling efficiency;

[0058] Temperature sensor: Monitors the temperature inside the tank in real time and feeds it back to the control system to automatically adjust the heating / cooling intensity and maintain a constant temperature environment;

[0059] First feed pipe 13 and second feed pipe 14: are used to feed fermentation raw materials (such as oil and bacteria) and nutrients, respectively, supporting a staged feeding process;

[0060] Inlet pipe 11 and outlet pipe 12: Inlet pipe 11 introduces sterile air to maintain a slight positive pressure inside the tank, and outlet pipe 12 discharges fermentation waste gas or sterilization gas to ensure the aerobic environment and pressure balance.

[0061] Steam pipe 21: High-temperature steam is introduced to sterilize the inside of the tank and pipes, achieving double sterilization in conjunction with the cleaning components;

[0062] Discharge pipe 22: Discharges finished raw materials after fermentation, with a built-in anti-backflow valve to prevent backflow and contamination;

[0063] Water passage 20: connects the rotating shaft 8 and the turntable 16, guides the cleaning fluid from inside the rotating shaft into the turntable, and ensures the spray power.

[0064] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.

Claims

1. A sterile fermentation tank device for cosmetic fermented oil raw materials, characterized in that: Includes a cosmetic fermentation tank (1) and a fermentation tank lid (2); The cleaning component is set on the fermentation tank cover (2). The cleaning component includes a fixed bracket (6). A drive motor (7) is fixedly connected to the upper end of the fixed bracket (6). A rotating shaft (8) is fixedly connected to the output end of the drive motor (7). The rotating shaft (8) rotates and extends into the interior of the fermentation tank cover (2). A turntable (16) is fixedly connected to the surface of the rotating shaft (8). Both the rotating shaft (8) and the turntable (16) are hollow and connected internally. The upper end of the turntable (16) is conical. Multiple connecting strips (19) are fixedly connected to the surface of the turntable (16). Multiple nozzles (18) are fixedly connected to the lower end and sides of the turntable (16). A water-passing block (9) is fixedly connected to the upper end of the fermentation tank lid (2). The water-passing block (9) is rotatably connected to the rotating shaft (8). Multiple water-passing holes (20) are opened on the surface of the rotating shaft (8). A water-passing pipe (10) is fixedly connected to the front end of the water-passing block (9). The end of the water-passing pipe (10) away from the water-passing block (9) is bifurcated.

2. The sterile fermentation tank device for cosmetic fermented oil raw materials according to claim 1, characterized in that: Two stirring paddles (17) are fixedly connected to the surface of the rotating shaft (8).

3. The sterile fermentation tank device for cosmetic fermented oil raw materials according to claim 1, characterized in that: The upper end of the fermentation tank cover (2) is fixedly connected to a first feed pipe (13) and a second feed pipe (14); An air inlet pipe (11) and an exhaust pipe (12) are fixedly connected to the upper end of the fermenter lid (2).

4. The sterile fermentation tank device for cosmetic fermented oil raw materials according to claim 1, characterized in that: The cosmetic fermentation tank (1) and the fermentation tank cover (2) are fixed together by bolts, and a sealing gasket (15) is provided between the cosmetic fermentation tank (1) and the fermentation tank cover (2).

5. The sterile fermentation tank device for cosmetic fermented oil raw materials according to claim 1, characterized in that: The surface of the cosmetic fermentation tank (1) is fixedly connected to a connecting sleeve (3), and multiple heating plates (5) are fixedly connected to the inner side of the connecting sleeve (3). The connecting sleeve (3) is fixedly connected to a cooling pipe (4), which is spiral in shape, and both ends of the cooling pipe (4) extend out of the connecting sleeve (3).

6. The sterile fermentation tank device for cosmetic fermented oil raw materials according to claim 1, characterized in that: The lower end of the cosmetic fermentation tank (1) is fixedly connected to a discharge pipe (22), and the side of the cosmetic fermentation tank (1) is fixedly connected to a steam pipe (21).

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