A kind of inner tooth ring surface strengthening treatment frock
By designing a surface strengthening treatment fixture for internal gear rings, using inductive coil heating and combining it with an automated feeding mechanism, the problems of low heating efficiency and personnel hazards in traditional internal gear rings have been solved, achieving efficient and safe production of internal gear rings.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- GANZHOU QUNXING MACHINERY
- Filing Date
- 2025-07-15
- Publication Date
- 2026-05-29
AI Technical Summary
Traditional internal gear ring reinforcement treatment suffers from low heating efficiency, dangers of manual operation, and burns from residual heat, making it difficult to meet the demands of rapid production.
A surface strengthening fixture for internal gear rings is designed. It uses inductive coil heating combined with an automated feeding mechanism. The internal gear ring is automatically ejected and quenched by an electric push rod and push block, and is rapidly cooled by quenching fluid.
It achieves efficient heating and automated operation of the internal gear ring, avoiding the dangers of manual operation and improving production efficiency and safety.
Smart Images
Figure CN224299301U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of internal gear ring processing technology, specifically to a tooling for surface strengthening treatment of internal gear rings. Background Technology
[0002] The internal gear ring is the core component of the planetary gear transmission system. Its ring-shaped internal gear structure is coaxial with the planet carrier. Its outer surface is smooth and its inner ring has involute tooth profile. As a basic component of the planetary gear system, the internal gear ring realizes power transmission, speed regulation and rotation direction change through internal meshing with the planetary gears. It plays a key transmission function in wind power equipment and engine starting systems.
[0003] Internal gear rings are widely used in automotive transmissions and synchronizers. In actual use, they often bear large torques. To meet the strength requirements of internal gear rings, they often need to be strengthened. Traditional strengthening processes often involve heating individual gears with lasers or through inductive heating. Laser heating is slow, which affects rapid production. While inductive heating provides rapid cooling after heating, the surface temperature remains high. Traditional material handling is often done manually, which may result in burns from residual heat and cannot meet production needs. Summary of the Invention
[0004] The present invention aims to solve the problems mentioned in the background art by providing a tooling for surface strengthening treatment of internal gear rings.
[0005] The specific technical solution is as follows:
[0006] A surface strengthening fixture for an internal gear ring includes a base, a quenching liquid container fixedly mounted on the top of the base, a second L-shaped mounting rod fixedly mounted on the top of the base and behind the quenching liquid container, a material discharge mechanism provided on the front side of the second L-shaped mounting rod, an installation plate provided inside the quenching liquid container, a placement plate provided above the installation plate, three evenly distributed support blocks fixedly mounted on the top of the placement plate, an installation strip provided below the second L-shaped mounting rod, and an inductor coil fixedly mounted at the bottom of the installation strip.
[0007] The material discharge mechanism includes a second electric push rod fixedly installed on the rear side of the second L-shaped mounting rod. The output end of the second electric push rod passes through the second L-shaped mounting rod and is fixedly installed with a push block. A circular groove is provided on the front side of the push block.
[0008] As a preferred embodiment of this utility model, a third electric push rod is fixedly installed at the bottom of the base. The output end of the third electric push rod passes through the base and extends into the interior of the quenching liquid container. A U-shaped mounting bracket is fixedly installed inside the quenching liquid container at the output end of the third electric push rod. The top of the U-shaped mounting bracket is fixedly connected to the bottom of the mounting plate.
[0009] As a preferred embodiment of this utility model, a waterproof drive motor is fixedly installed at the bottom of the mounting plate, and the output end of the waterproof drive motor passes through the mounting plate and is fixedly connected to the bottom of the placement plate.
[0010] As a preferred embodiment of this utility model, a first electric push rod is fixedly installed on the top of the second L-shaped mounting rod, and the output end of the first electric push rod passes through the second L-shaped mounting rod and is fixedly connected to the top of the mounting strip.
[0011] As a preferred embodiment of this utility model, a guide plate is fixedly installed on the top of the quenching liquid container, and the bottom of the guide plate extends forward and slopes downward.
[0012] As a preferred embodiment of this utility model, two first L-shaped mounting rods are fixedly installed on the top of the quenching liquid container, and a limiting ring is fixedly installed between the first L-shaped mounting rods, with the limiting ring located directly above the placement plate.
[0013] As a preferred embodiment of this utility model, two first L-shaped mounting rods are fixedly installed on the top of the quenching liquid container, and a limiting ring is fixedly installed between the first L-shaped mounting rods, with the limiting ring located directly above the placement plate.
[0014] This utility model has the following beneficial effects:
[0015] 1. The internal gear ring surface strengthening treatment tooling provided by this utility model has a quenching liquid holding tank for accommodating and installing the mounting plate and the placement plate, and for holding the quenching liquid. The second L-shaped mounting rod is used to install the discharge mechanism. The discharge mechanism is used to remove the internal gear ring that has been heated and quenched after being placed on the top of the support block to avoid the problem of burns caused by manual handling.
[0016] 2. The internal gear ring surface strengthening treatment tooling provided by this utility model is equipped with a second electric push rod for pushing the push block to move. The push block and the circular groove push the internal gear ring on the top of the support block out. The guide plate is used to discharge the internal gear ring after heating and quenching and being pushed out by the discharge mechanism for subsequent collection. Attached Figure Description
[0017] Figure 1A schematic diagram of the structure of the internal gear ring surface strengthening treatment tooling provided in this embodiment of the utility model;
[0018] Figure 2 A bottom view of the internal gear ring surface strengthening treatment tooling provided in an embodiment of this utility model;
[0019] Figure 3 A schematic diagram of the base and quenching liquid holding tank of the internal gear ring surface strengthening treatment tooling provided in this embodiment of the utility model.
[0020] Figure 4 A schematic diagram of the internal gear ring lifting drive mechanism of the internal gear ring surface strengthening treatment tooling provided in this embodiment of the utility model.
[0021] Figure 5 A bottom view of the internal gear ring lifting drive mechanism of the internal gear ring surface strengthening treatment tooling provided in this embodiment of the utility model.
[0022] Figure 6 A schematic diagram of the inductor coil and drive mechanism of the internal gear ring surface strengthening treatment tooling provided in this embodiment of the utility model.
[0023] Figure 7 A schematic diagram of the material discharge mechanism of the internal gear ring surface strengthening treatment tooling provided in this embodiment of the utility model.
[0024] In the attached diagram: 1. Base; 2. Quenching liquid container; 3. First L-shaped mounting rod; 4. Second L-shaped mounting rod; 5. First electric push rod; 6. Discharge mechanism; 601. Second electric push rod; 602. Push block; 603. Circular groove; 7. Guide plate; 8. Inductor coil; 9. Third electric push rod; 10. U-shaped mounting bracket; 11. Mounting plate; 12. Placement plate; 13. Support block; 14. Waterproof drive motor; 15. Mounting strip; 16. Limiting ring. Detailed Implementation
[0025] The technical solution of this utility model will be further described below with reference to the accompanying drawings and specific embodiments.
[0026] The accompanying drawings are for illustrative purposes only and are schematic diagrams, not actual images. They should not be construed as limiting the scope of this patent. To better illustrate the embodiments of this utility model, some components in the drawings may be omitted, enlarged, or reduced, and do not represent the actual dimensions of the product. It is understandable to those skilled in the art that some well-known structures and their descriptions may be omitted in the drawings.
[0027] In the accompanying drawings of this utility model, the same or similar reference numerals correspond to the same or similar components. In the description of this utility model, it should be understood that if terms such as "upper," "lower," "left," "right," "inner," and "outer" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, they are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, the terms used to describe positional relationships in the drawings are only for illustrative purposes and should not be construed as limiting this patent. For those skilled in the art, the specific meaning of the above terms can be understood according to the specific circumstances.
[0028] In the description of this utility model, unless otherwise explicitly specified and limited, the term "connection" or similar designation indicating the connection relationship between components should be interpreted broadly. For example, it can refer to a fixed connection, a detachable connection, or an integral part; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0029] Example
[0030] The surface strengthening tooling for the internal gear ring provided in this embodiment, such as... Figures 1-7 As shown, the system includes a base 1, a quenching liquid container 2 fixedly mounted on the top of the base 1, a second L-shaped mounting rod 4 fixedly mounted on the top of the base 1 and behind the quenching liquid container 2, a discharge mechanism 6 provided on the front side of the second L-shaped mounting rod 4, an mounting plate 11 provided inside the quenching liquid container 2, a placement plate 12 provided above the mounting plate 11, three evenly distributed support blocks 13 fixedly mounted on the top of the placement plate 12, an mounting strip 15 provided below the second L-shaped mounting rod 4, and an inductor coil 8 fixedly mounted at the bottom of the mounting strip 15. The quenching liquid container 2 is used to accommodate and install the mounting plate 11 and the placement plate 12, and to store the quenching liquid. The second L-shaped mounting rod 4 is used to install the discharge mechanism 6, which is used to push out the internal gear ring that has been heated and quenched and placed on the top of the support block 13 to avoid the problem of burns caused by manual handling.
[0031] The material discharge mechanism 6 includes a second electric push rod 601 fixedly installed on the rear side of the second L-shaped mounting rod 4. The output end of the second electric push rod 601 passes through the second L-shaped mounting rod 4 and is fixedly installed with a push block 602. A circular groove 603 is provided on the front side of the push block 602. The second electric push rod 601 is provided to push the push block 602 to move. The push block 602 and the circular groove 603 push out the inner toothed ring on the top of the support block 13.
[0032] A third electric push rod 9 is fixedly installed at the bottom of the base 1. The output end of the third electric push rod 9 passes through the base 1 and extends into the interior of the quenching liquid holding tank 2. A U-shaped mounting bracket 10 is fixedly installed inside the quenching liquid holding tank 2 at the output end of the third electric push rod 9. The top of the U-shaped mounting bracket 10 is fixedly connected to the bottom of the mounting plate 11. The third electric push rod 9 and the U-shaped mounting bracket 10 are used to realize the lifting and lowering of the mounting plate 11, the placement plate 12, the support block 13 and the internal gear ring placed on the top of the support block 13, so that the internal gear ring can descend into the interior of the quenching liquid holding tank 2 after being heated by the inductor coil 8, so that it can be quenched by the quenching liquid.
[0033] A waterproof drive motor 14 is fixedly installed at the bottom of the mounting plate 11. The output end of the waterproof drive motor 14 passes through the mounting plate 11 and is fixedly connected to the bottom of the placement plate 12. The waterproof drive motor 14 is used to drive the placement plate 12, the support block 13 and the internal gear ring to rotate, thereby enabling the internal gear ring to be uniformly heated by the inductor coil 8.
[0034] The top of the second L-shaped mounting rod 4 is fixedly mounted with a first electric push rod 5. The output end of the first electric push rod 5 passes through the second L-shaped mounting rod 4 and is fixedly connected to the top of the mounting strip 15. The first electric push rod 5 is used to drive the mounting strip 15 and the inductor coil 8 to descend, so that the inductor coil 8 passes through the interior of the internal gear ring for heating.
[0035] A guide plate 7 is fixedly installed on the top of the quenching liquid holding tank 2. The bottom of the guide plate 7 extends forward and slopes downward. The guide plate 7 is used to discharge the internal gear ring pushed out by the discharge mechanism 6 after heating and quenching, so as to facilitate subsequent collection.
[0036] Two first L-shaped mounting rods 3 are fixedly installed on the top of the quenching liquid holding tank 2. A limit ring 16 is fixedly installed between the first L-shaped mounting rods 3. The limit ring 16 is located directly above the placement plate 12. The first L-shaped mounting rods 3 are used to install the limit ring 16. The limit ring 16 is used to lower the internal gear ring placed on the top of the support block 13 to prevent the internal gear ring from shifting during rotation and affecting the subsequent heating of the inductor coil 8.
[0037] The pusher block 602 is located above the support block 13. The diameter of the inductor coil 8 is smaller than the diameter between the support blocks 13. The circular groove 603 is placed above the support block 13 to prevent it from touching the support block 13 when pushing the processed internal gear ring. The diameter of the inductor coil 8 is set to be smaller than the distance between the support blocks 13 so that the inductor coil 8 can completely penetrate the internal gear ring, thereby achieving complete heating of the thicker internal gear ring.
[0038] In use, quenching fluid, including but not limited to water or oil, is injected into the quenching fluid container 2. The internal gear ring to be heated is placed on top of the support block 13. The third electric push rod 9 pushes the U-shaped mounting bracket 10, causing the mounting plate 11, support block 13, and internal gear ring to rise, so that the internal gear ring is located inside the limit ring 16. After the lifting and lowering is completed, the first electric push rod 5 pushes the inductor coil 8 to descend, so that the inductor coil 8 penetrates to the inside of the internal gear ring. After penetration, the internal gear ring is heated by the inductor coil 8. At the same time, the waterproof drive motor 14 drives the placement plate 12 to rotate, causing the support block 13 and internal gear ring to rotate so that they can be fully heated by the inductor coil 8. After heating, the inductor coil 8 is lifted by the first electric push rod 5. At the same time, the U-shaped mounting bracket 10 is driven by the third electric push rod 9 to move the placement plate 12, support block 13 and internal gear ring into the quenching liquid holding tank 2, so that the internal gear ring is immersed in the quenching liquid for quenching. After quenching, the third electric push rod 9 pushes the U-shaped mounting bracket 10 to raise the mounting plate 11 and support block 13, so that the top of the support block 13 is on the same plane as the top of the guide plate 7. The second electric push rod 601 pushes the push block 602 to push the quenched internal gear ring on the top of the support block 13 to the top of the guide plate 7, and then it is discharged through the guide plate 7.
[0039] The above are merely preferred embodiments of the present utility model and are not intended to limit the implementation methods and protection scope of the present utility model. Those skilled in the art should realize that any equivalent substitutions and obvious changes made based on the description and illustrations of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A surface strengthening treatment fixture for an internal gear ring, characterized in that, The system includes a base (1), a quenching liquid container (2) is fixedly installed on the top of the base (1), a second L-shaped mounting rod (4) is fixedly installed on the top of the base (1) and on the rear side of the quenching liquid container (2), a discharge mechanism (6) is provided on the front side of the second L-shaped mounting rod (4), an installation plate (11) is provided inside the quenching liquid container (2), a placement plate (12) is provided above the installation plate (11), three evenly distributed support blocks (13) are fixedly installed on the top of the placement plate (12), an installation strip (15) is provided below the second L-shaped mounting rod (4), and an inductor coil (8) is fixedly installed at the bottom of the installation strip (15). The material discharge mechanism (6) includes a second electric push rod (601) fixedly installed on the rear side of the second L-shaped mounting rod (4). The output end of the second electric push rod (601) passes through the second L-shaped mounting rod (4) and is fixedly installed with a push block (602). A circular groove (603) is provided on the front side of the push block (602).
2. The surface strengthening treatment fixture for internal gear rings according to claim 1, characterized in that, A third electric push rod (9) is fixedly installed at the bottom of the base (1). The output end of the third electric push rod (9) passes through the base (1) and extends into the interior of the quenching liquid container (2). A U-shaped mounting bracket (10) is fixedly installed inside the quenching liquid container (2). The top of the U-shaped mounting bracket (10) is fixedly connected to the bottom of the mounting plate (11).
3. The surface strengthening treatment fixture for internal gear rings according to claim 1, characterized in that, A waterproof drive motor (14) is fixedly installed at the bottom of the mounting plate (11). The output end of the waterproof drive motor (14) passes through the mounting plate (11) and is fixedly connected to the bottom of the placement plate (12).
4. The surface strengthening treatment fixture for internal gear rings according to claim 1, characterized in that, The top of the second L-shaped mounting rod (4) is fixedly mounted with a first electric push rod (5), the output end of the first electric push rod (5) passes through the second L-shaped mounting rod (4) and is fixedly connected to the top of the mounting strip (15).
5. The surface strengthening treatment fixture for internal gear rings according to claim 1, characterized in that, The top of the quenching liquid container (2) is fixedly installed with a guide plate (7), and the bottom of the guide plate (7) extends forward and tilts downward.
6. The surface strengthening treatment fixture for internal gear rings according to claim 1, characterized in that, Two first L-shaped mounting rods (3) are fixedly installed on the top of the quenching liquid container (2), and a limiting ring (16) is fixedly installed between the first L-shaped mounting rods (3). The limiting ring (16) is located directly above the placement plate (12).
7. The surface strengthening treatment fixture for internal gear rings according to any one of claims 1-6, characterized in that, The push block (602) is located above the support block (13), and the diameter of the inductor coil (8) is smaller than the diameter between the support blocks (13).