Wave fibre weaving mechanism

By introducing steam heating and high-temperature ironing and extrusion components into the weaving machine, the problems of uneven internal stress and fiber fuzz in the fabric are solved, thereby improving the mechanical properties and aesthetics of the fabric.

CN224299596UActive Publication Date: 2026-05-29HENAN JINYIDA ENVIRONMENTAL TECH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
HENAN JINYIDA ENVIRONMENTAL TECH CO LTD
Filing Date
2025-07-03
Publication Date
2026-05-29

AI Technical Summary

Technical Problem

When traditional weaving machines weave natural or chemical fibers, the uneven distribution of internal stress in the fabric due to inconsistent fiber tension results in some areas being too tight or too loose, and the surface hairs of the fibers are prone to loosening and curling up, forming fuzzy edges or pilling.

Method used

The design combines a steam tank and a water storage tank. Steam is generated by heating water with an electric heater to heat and humidify the fabric. Then, the fabric is finished by a high-temperature ironing and squeezing assembly using heat-conducting rods, heat-conducting columns, and heat-conducting bars, which alleviates uneven stress and fuzz problems.

Benefits of technology

It achieves uniform stress distribution within the fabric, smooth fiber surface hairs, improves fabric strength, elasticity uniformity, and surface smoothness, and reduces burrs and pilling.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN224299596U_ABST
    Figure CN224299596U_ABST
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Abstract

The utility model relates to textile equipment technical field discloses a kind of wave fibre weaving mechanism, including weaving machine main body, the surface of weaving machine main body is fixedly connected with fixed frame, the top of fixed frame is fixedly connected with fixed cylinder, the inside center of fixed cylinder is penetrated and is provided with slot, the inside of fixed cylinder is provided with steam groove and water storage tank, the inside fixed mounting of water storage tank has electric heater.The utility model in the water in water storage tank is heated by electric heater to produce steam, and steam is evenly sprayed to fabric in steam groove through air outlet, realize heating and humidification, soften fibre, alleviate uneven problem of internal stress distribution of fabric, so that mechanical property is more uniform and stable, after steam treatment, when fabric passes through the heat conduction groove of extrusion assembly, high-temperature ironing and extrusion by conduction heat of heat conduction component, make fibre surface hair neat, reduce loose and rise, further arrange fibre, improve rough edge or pilling problem, improve fabric surface smoothness and aesthetic degree.
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Description

Technical Field

[0001] This utility model relates to the field of textile equipment technology, and more specifically to a wave fiber weaving mechanism. Background Technology

[0002] Fiber weaving mechanisms generally refer to equipment used to weave fibrous materials (such as natural fibers, chemical fibers, and wave fibers) into fabrics or products with certain structures and properties through specific weaving processes and mechanical devices.

[0003] Traditional weaving machines often directly wind up the fabric after weaving multiple fibers (as in the patent with publication number CN205803753U). However, when weaving natural fibers (such as cotton, linen, and wavy fibers) or chemical fibers, the uneven tension of each fiber can lead to uneven stress distribution within the fabric, with some areas being too tight and others too loose. This stress state is retained, resulting in uneven mechanical properties of the fabric, such as strength and elasticity. At the same time, the fuzz on the fiber surface is prone to loosening and lifting due to friction during the weaving process, forming fraying or pilling problems. Utility Model Content

[0004] In order to overcome the above-mentioned defects of the prior art, the present invention provides a wave fiber weaving mechanism to solve the problems existing in the background art.

[0005] The utility model provides the following technical solution: a wave fiber weaving mechanism, including a weaving machine body, a fixed frame fixedly connected to the surface of the weaving machine body, a fixed cylinder fixedly connected to the top of the fixed frame, a through groove through the center of the fixed cylinder, a steam tank and a water storage tank inside the fixed cylinder, an electric heater fixedly installed inside the water storage tank, a ventilation groove and an air outlet groove inside the fixed cylinder, air outlet holes evenly spaced on the inner wall of the steam tank, the interior of the water storage tank communicating with the interior of the steam tank through the air outlet groove and air outlet holes, and an extrusion assembly installed inside the steam tank.

[0006] Furthermore, the extrusion assembly includes a positioning cylinder fixedly connected to the inner wall of the steam tank. A limiting groove is formed through the center of the positioning cylinder. A heat-conducting rod is fixedly connected to the center of the positioning cylinder. A heat-conducting groove is formed through the center of the heat-conducting rod. A water-passing groove is formed through the surface of the positioning cylinder below the limiting groove. A heat-conducting column is fixedly connected to the surface of the heat-conducting rod. A heat-conducting rod is fixedly connected to the surface of the heat-conducting column. The end of the heat-conducting rod away from the heat-conducting column extends into the interior of the water storage tank. A water outlet pipe is fixedly connected to the interior of the fixed cylinder.

[0007] Furthermore, an observation plate is fixedly connected to the surface of the fixed cylinder outside the water storage tank. The observation plate is a transparent acrylic arc-shaped plate.

[0008] Furthermore, both ends of the groove are fixedly connected to limit rings, and steel balls are equidistantly installed inside the limit rings, with the surface of the steel balls extending to the inner wall of the limit rings.

[0009] Furthermore, the inlet end of the water outlet pipe extends to the inner wall of the steam tank and is connected to the bottom of the steam tank.

[0010] Furthermore, both ends of the limiting groove are tapered, the heat-conducting rod, heat-conducting column and heat-conducting bar are all made of copper, the side of the fixed cylinder is provided with a liquid injection hole, the end of the liquid injection hole extends into the interior of the water storage tank, and the internal thread of the liquid injection hole is sealed with a sealing bolt.

[0011] The technical effects and advantages of this utility model are as follows:

[0012] 1. This utility model uses an electric heater to heat the water in the water storage tank to generate steam. The steam is then evenly sprayed out through the air outlet onto the fabric in the steam tank, thereby heating and humidifying the fabric. This process can soften the fibers and alleviate the problem of uneven stress distribution inside the fabric caused by inconsistent tension of each fiber, avoiding the situation where some areas are too tight and some areas are too loose, thus making the strength, elasticity and other mechanical properties of the fabric more uniform and stable.

[0013] 2. In this utility model, after the fabric is heated and humidified by steam, when the fabric passes through the heat-conducting groove in the extrusion assembly, it will be subjected to high-temperature ironing and extrusion by heat-conducting rods, heat-conducting columns and heat-conducting bars. On the one hand, the high temperature can make the fuzz on the surface of the fiber more pliable and reduce the phenomenon of loosening and curling due to friction. On the other hand, the extrusion process can further sort out the fibers, effectively improve the problem of fuzzy edges or pilling, and improve the smoothness and aesthetics of the fabric surface. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of this utility model;

[0015] Figure 2 This is a cross-sectional view of the fixed cylinder in this utility model;

[0016] Figure 3 This is a schematic diagram of the extrusion assembly in this utility model;

[0017] Figure 4 This is a schematic diagram of the limiting ring in this utility model;

[0018] Figure 5 for Figure 2 Enlarged view of point A in the middle.

[0019] The attached diagram is labeled as follows: 1. Main body of the braiding machine; 101. Water outlet pipe; 2. Fixing frame; 3. Fixing cylinder; 4. Through groove; 5. Steam tank; 6. Limiting ring; 7. Water storage tank; 8. Electric heater; 9. Ventilation groove; 10. Air outlet groove; 11. Air outlet hole; 12. Extrusion assembly; 121. Positioning cylinder; 122. Limiting groove; 123. Heat conducting rod; 124. Heat conducting groove; 125. Water passage groove; 126. Heat conducting column; 127. Heat conducting rod; 13. Liquid injection hole; 14. Sealing bolt; 15. Observation plate. Detailed Implementation

[0020] The present invention will be further described below with reference to specific embodiments. However, those skilled in the art should understand that the detailed description given here with reference to the accompanying drawings is for better explanation. The structure of the present invention may exceed the limited embodiments described herein. Some equivalent alternatives or common means will not be described in detail here, but they still fall within the protection scope of this application.

[0021] Figures 1-5 This is the preferred embodiment of the present invention, which is described below in conjunction with the appendix. Figures 1-5 The present invention will be further described below.

[0022] A wave fiber weaving mechanism includes a weaving machine body 1, a fixing frame 2 fixedly connected to the surface of the weaving machine body 1, a fixing cylinder 3 fixedly connected to the top of the fixing frame 2, a through groove 4 through the center of the inside of the fixing cylinder 3, a steam tank 5 and a water storage tank 7 inside the fixing cylinder 3, an electric heater 8 fixedly installed inside the water storage tank 7, a ventilation groove 9 and an air outlet groove 10 inside the fixing cylinder 3, air outlet holes 11 equidistantly opened on the inner wall of the steam tank 5, the inside of the water storage tank 7 being connected to the inside of the steam tank 5 through the air outlet groove 10 and the air outlet holes 11, and an extrusion assembly 12 installed inside the steam tank 5.

[0023] In this embodiment, the electric heater 8 can heat the water in the water storage tank 7 to generate steam. The steam is evenly sprayed onto the fabric in the steam tank 5 through the air outlet 11 to heat and humidify the fabric, thereby softening the fibers, alleviating the problem of uneven stress distribution inside the fabric, and making the mechanical properties of the fabric more uniform and stable.

[0024] Specifically, the extrusion assembly 12 includes a positioning cylinder 121 fixedly connected to the inner wall of the steam tank 5. A limiting groove 122 is opened through the center of the positioning cylinder 121. A heat-conducting rod 123 is fixedly connected to the center of the positioning cylinder 121. A heat-conducting groove 124 is opened through the center of the heat-conducting rod 123. A water-passing groove 125 is opened through the surface of the positioning cylinder 121 below the limiting groove 122. A heat-conducting column 126 is fixedly connected to the surface of the heat-conducting rod 123. A heat-conducting rod 127 is fixedly connected to the surface of the heat-conducting column 126. One end of the heat-conducting rod 127 away from the heat-conducting column 126 extends into the interior of the water storage tank 7. A water outlet pipe 101 is fixedly connected to the interior of the fixed cylinder 3.

[0025] In this embodiment, when the water in the water storage tank 7 is heated, the heat is conducted to the heat conduction rod 123 through the heat conduction rod 127 and heat conduction column 126, causing the temperature of the heat conduction rod 123 to rise. When the steam-treated fabric passes through the heat conduction groove 124, it will be subjected to the high-temperature ironing and squeezing action of the heat conducted by the heat conduction rod 123, which can make the fuzz on the surface of the fiber neat, reduce loose curling, further sort the fibers, improve the problem of fuzzy edges or pilling, and improve the smoothness and aesthetics of the fabric surface. At the same time, the water passing through the water tank 125 can make the water accumulated in the steam tank 5 flow smoothly to the bottom of the steam tank 5, and then be discharged through the water outlet pipe 101.

[0026] Specifically, an observation plate 15 is fixedly connected to the surface of the fixed cylinder 3 outside the water storage tank 7. The observation plate 15 is a transparent acrylic arc-shaped plate.

[0027] In this implementation plan, the observation plate 15 is made of transparent material, which makes it easy to observe the water level in the water storage tank 7 so that water can be replenished in a timely manner.

[0028] Specifically, both ends of the groove 4 are fixedly connected to limit rings 6, and steel balls are equidistantly installed inside the limit rings 6, with the surface of the steel balls extending to the inner wall of the limit rings 6.

[0029] In this embodiment, the setting of the limiting ring 6 and the steel ball can limit and guide the fabric, reduce the frictional resistance of the fabric when passing through the groove 4, and make the fabric move more smoothly.

[0030] Specifically, the inlet end of the water outlet pipe 101 extends to the inner wall of the steam tank 5 and is connected to the bottom of the steam tank 5.

[0031] In this implementation plan, it is convenient to drain the water accumulated at the bottom of the steam tank 5 in a timely manner, so as to avoid water accumulation affecting the normal operation of the equipment.

[0032] Specifically, both ends of the limiting groove 122 are tapered, the heat-conducting rod 127, the heat-conducting column 126 and the heat-conducting rod 123 are all made of copper, the side of the fixed cylinder 3 is provided with a liquid injection hole 13, the end of the liquid injection hole 13 extends into the interior of the water storage tank 7, and the internal thread of the liquid injection hole 13 is sealed with a sealing bolt 14.

[0033] In this embodiment, the tapered design of the two ends of the limiting groove 122 facilitates the smooth entry and exit of the fabric. Copper has good thermal conductivity and can quickly conduct heat, so that the heating rod 123 and other components can be heated in time to ensure the ironing effect on the fabric. The liquid injection hole 13 and the sealing bolt 14 make it convenient to add water to the water storage tank 7. After adding water, tightening the sealing bolt 14 can prevent steam leakage.

[0034] The working principle and usage process of this utility model are as follows: During use, the woven fabric passes through the sluice 4, the steam tank 5, and the heat conduction tank 124, and the end of the fabric is wound onto the roller. During winding, the electric heater 8 is activated to heat and boil the water in the water storage tank 7. After the water in the water storage tank 7 is heated, the high-temperature steam enters the air outlet tank 10 through the ventilation sluice 9, and then sprays out through the air outlet 11 and sprays into the fabric inside the steam tank 5, thereby heating and humidifying the fabric. While the water in the water storage tank 7 is heated, the heat conduction rod 123 is heated through the heat conduction rod 127 and the heat conduction column 126. With the help of the roller to wind up the fabric, the fabric after being exposed to high-temperature steam is squeezed by the heat conduction tank 124 and ironed at high temperature to shape the fabric. During the steam ironing process, the water accumulated inside the steam tank 5 will enter the bottom of the steam tank 5 through the water channel 125 and then be discharged through the liquid injection hole 13.

[0035] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model in any other way. Any person skilled in the art may make changes or modifications to the disclosed technical content to create equivalent embodiments. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of this utility model without departing from its technical solution shall still fall within the protection scope of this utility model.

Claims

1. A wave fiber braiding mechanism, comprising a braiding machine body (1), characterized in that: A fixed frame (2) is fixedly connected to the surface of the main body (1) of the braiding machine. A fixed cylinder (3) is fixedly connected to the top of the fixed frame (2). A through groove (4) is opened through the center of the fixed cylinder (3). A steam tank (5) and a water tank (7) are opened inside the fixed cylinder (3). An electric heater (8) is fixedly installed inside the water tank (7). A ventilation groove (9) and an air outlet groove (10) are opened inside the fixed cylinder (3). Air outlet holes (11) are opened at equal intervals on the inner wall of the steam tank (5). The interior of the water tank (7) is connected to the interior of the steam tank (5) through the air outlet groove (10) and the air outlet hole (11). An extrusion assembly (12) is installed inside the steam tank (5).

2. The wave fiber weaving mechanism according to claim 1, characterized in that: The extrusion assembly (12) includes a positioning cylinder (121) fixedly connected to the inner wall of the steam tank (5). A limiting groove (122) is opened through the center of the positioning cylinder (121). A heat-conducting rod (123) is fixedly connected to the center of the positioning cylinder (121). A heat-conducting groove (124) is opened through the center of the heat-conducting rod (123). A water-passing groove (125) is opened through the surface of the positioning cylinder (121) below the limiting groove (122). A heat-conducting column (126) is fixedly connected to the surface of the heat-conducting rod (123). A heat-conducting rod (127) is fixedly connected to the surface of the heat-conducting column (126). One end of the heat-conducting rod (127) away from the heat-conducting column (126) extends into the interior of the water storage tank (7). A water outlet pipe (101) is fixedly connected to the interior of the fixed cylinder (3).

3. The wave fiber weaving mechanism according to claim 1, characterized in that: The surface of the fixed cylinder (3) is fixedly connected to the outside of the water storage tank (7) with an observation plate (15), which is a transparent acrylic arc plate.

4. The wave fiber weaving mechanism according to claim 1, characterized in that: Both ends of the groove (4) are fixedly connected to a limiting ring (6). Steel balls are equidistantly installed inside the limiting ring (6), and the surface of the steel balls extends to the inner wall of the limiting ring (6).

5. The wave fiber weaving mechanism according to claim 2, characterized in that: The inlet end of the outlet pipe (101) extends to the inner wall of the steam tank (5) and is connected to the bottom of the steam tank (5).

6. The wave fiber weaving mechanism according to claim 2, characterized in that: Both ends of the limiting groove (122) are tapered. The heat-conducting rod (127), heat-conducting column (126) and heat-conducting rod (123) are made of copper. The side of the fixed cylinder (3) is provided with a liquid injection hole (13). The end of the liquid injection hole (13) extends into the interior of the water storage tank (7). The internal thread of the liquid injection hole (13) is sealed with a sealing bolt (14).