Energy-saving steam setting device for hosiery production

The safety hazards and uneven heat distribution of the steam setting device were solved by using a high-temperature resistant piston and gear meshing structure, achieving both safety and uniform setting, and improving the safety and quality of sock production.

CN224299628UActive Publication Date: 2026-05-29JILIN LUREN SOCKS CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JILIN LUREN SOCKS CO LTD
Filing Date
2025-07-21
Publication Date
2026-05-29

AI Technical Summary

Technical Problem

Existing energy-saving steam setting devices used in sock production have safety hazards and uneven heat distribution issues, leading to a risk of burns and inconsistent product quality.

Method used

The system employs a heat-resistant piston and telescopic column structure to prevent steam leakage, and uses gear meshing to drive the socks to rotate, ensuring uniform processing. Touch control and indicator lights allow for monitoring of the equipment's operation.

Benefits of technology

This improves the safety and ease of operation of the steam system, ensures uniform shaping of socks, and enhances the consistency and safety of product quality.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN224299628U_ABST
    Figure CN224299628U_ABST
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Abstract

The utility model relates to a steam setting device technical field, and disclose a kind of energy-saving steam setting device for sock production, including machine box pedestal, the top of machine box pedestal is fixedly connected circuit board machine box, the top of circuit board machine box is fixedly connected motor machine box, the top of motor machine box is fixedly connected steam discharge column, the inside movable sleeve joint first telescopic column of steam discharge column, the top of first telescopic column is fixedly connected temperature-resistant piston, the top of temperature-resistant piston is equipped with exhaust casing, the top of exhaust casing is fixedly connected exhaust docking pipe;The utility model inserts temperature-resistant piston into exhaust casing inside, prevents internal steam leakage, when needing exhaust, by first telescopic column downward activity, so that exhaust casing lacks obstruction, steam is discharged from exhaust docking pipe, energy waste and security risk are eliminated, the safety and operating convenience of steam system operation are significantly improved.
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Description

Technical Field

[0001] This utility model relates to the technical field of steam setting devices, and more specifically to an energy-saving steam setting device for sock production. Background Technology

[0002] The energy-saving steam setting device for sock production integrates steam recycling, dynamic rotation setting and intelligent temperature control technology, achieving high efficiency and energy saving and quality improvement in the setting process. The device uses a variable frequency steam generator to output stable saturated steam, which is transported to the setting chamber through an insulated pipeline. The rotation drive module ensures that the steam penetrates the sock body evenly.

[0003] Although energy-saving steam shaping devices for sock production have improved energy efficiency and ease of operation through directional exhaust and intelligent control, there are still safety hazards that cannot be ignored. If the high-temperature steam system experiences sealing failure or check valve malfunction, it may cause high-pressure steam splashing, resulting in severe burns.

[0004] In the use of energy-saving steam shaping equipment in sock production, it is difficult to standardize the manual turning force and angle, resulting in uneven heating of socks. Some areas are over-shaped while others are under-shaped, which directly affects the consistency of product quality. Secondly, uneven heat distribution will accelerate the aging of local materials, causing problems such as premature loss of elasticity and fiber breakage in key parts such as sock cuffs and heels. Utility Model Content

[0005] In order to overcome the above-mentioned defects of the prior art, the present invention provides an energy-saving steam setting device for sock production to solve the problems existing in the background art.

[0006] This utility model provides the following technical solution: an energy-saving steam shaping device for sock production, including a chassis base, a circuit board chassis fixedly connected to the top of the chassis base, a motor chassis fixedly connected to the top of the circuit board chassis, a steam exhaust column fixedly connected to the top of the motor chassis, a first telescopic column movably sleeved inside the steam exhaust column, a heat-resistant piston fixedly connected to the top of the first telescopic column, an exhaust sleeve provided at the top of the heat-resistant piston, and an exhaust connecting pipe fixedly connected to the top of the exhaust sleeve.

[0007] Furthermore, the steam discharge column has exhaust holes on its exterior.

[0008] Furthermore, a high-temperature resistant rubber is movably sleeved on the top of the motor housing, and a high-temperature resistant glass is fixedly connected to the top of the high-temperature resistant rubber.

[0009] Furthermore, the high-temperature resistant glass is externally fixedly connected to a telescopic support block, and the bottom of the telescopic support block is fixedly connected to a lifting telescopic column.

[0010] Furthermore, the motor housing has an internally engaging high-temperature resistant metal ring, and the top of the high-temperature resistant metal ring is fixedly connected to a sock-shaped metal sleeve plate.

[0011] Furthermore, a touch control screen is externally fixedly connected to the chassis base.

[0012] Furthermore, a pneumatic compressor housing is fixedly connected to the outside of the chassis base, and an operation indicator light is fixedly connected to the outside of the pneumatic compressor housing.

[0013] The technical effects and advantages of this utility model are as follows:

[0014] 1. This utility model uses a circuit board inside a circuit board housing to drive a motor inside the housing, which in turn drives a first telescopic column fitted with a steam exhaust column to extend and retract. This allows a heat-resistant piston to be inserted into the exhaust sleeve, preventing internal steam leakage. When exhaust is required, the first telescopic column moves downward, thus clearing blockages in the exhaust sleeve and allowing steam to be discharged from the exhaust connector. This eliminates energy waste and safety hazards, ensures unobstructed passage and directional discharge during exhaust, and significantly improves the safety and ease of operation of the steam system.

[0015] 2. This utility model uses a gear on the inner side of a high-temperature resistant metal ring to mesh with a gear disk inside the motor housing, thereby driving the socks covered by the sock metal cover to rotate. This ensures stable rotation even under high-temperature conditions, providing reliable power support for the uniform processing of the socks and avoiding the uneven processing problem caused by traditional manual turning. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0017] Figure 2 This is a schematic diagram of the high-temperature resistant glass structure of this utility model.

[0018] Figure 3 This is a schematic diagram of the high-temperature resistant metal ring structure of this utility model.

[0019] Figure 4 This is a schematic diagram of the steam emission column structure of this utility model.

[0020] The attached diagram is labeled as follows: 1. Chassis base; 2. Circuit board chassis; 3. Motor chassis; 4. Steam exhaust column; 5. First telescopic column; 6. High-temperature resistant piston; 7. Exhaust sleeve; 8. Exhaust connecting pipe; 101. Exhaust hole; 102. High-temperature resistant rubber; 103. High-temperature resistant glass; 104. Telescopic support block; 105. Lifting and lowering telescopic column; 106. High-temperature resistant metal ring; 107. Sock-shaped metal sleeve plate; 108. Touch control screen; 201. Pneumatic compressor chassis; 202. Operation indicator light. Detailed Implementation

[0021] The technical solution of this utility model will be clearly and completely described below with reference to the accompanying drawings. In addition, the forms of the various structures described in the following embodiments are merely illustrative. The energy-saving steam shaping device for sock production involved in this utility model is not limited to the structures described in the following embodiments. All other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0022] Reference Figure 1-4 This utility model provides an energy-saving steam setting device for sock production, including a base 1, a circuit board housing 2 fixedly connected to the top of the base 1, a motor housing 3 fixedly connected to the top of the circuit board housing 2, a steam exhaust column 4 fixedly connected to the top of the motor housing 3, a first telescopic column 5 movably sleeved inside the steam exhaust column 4, a heat-resistant piston 6 fixedly connected to the top of the first telescopic column 5, an exhaust sleeve 7 provided at the top of the heat-resistant piston 6, and an exhaust connecting pipe 8 fixedly connected to the top of the exhaust sleeve 7. This facilitates the extension and retraction of the first telescopic column 5 sleeved on the steam exhaust column 4 by the circuit board inside the circuit board housing 2 and the motor inside the motor housing 3, thereby inserting the heat-resistant piston 6 into the exhaust sleeve 7 to prevent internal steam leakage. When exhaust is required, the first telescopic column 5 moves downward to remove blockages in the exhaust sleeve 7, allowing steam to be discharged from the exhaust connecting pipe 8, eliminating energy waste and safety hazards. During exhaust, the channel is kept clear and the exhaust is directed, significantly improving the safety and ease of operation of the steam system.

[0023] In a preferred embodiment, the steam discharge column 4 has an exhaust hole 101 on its exterior, which facilitates the discharge of steam through the exhaust hole 101, thereby shaping the socks.

[0024] In a preferred embodiment, a high-temperature resistant rubber 102 is movably sleeved on the top of the motor housing 3, and a high-temperature resistant glass 103 is fixedly connected to the top of the high-temperature resistant rubber 102. The high-temperature resistant rubber 102 prevents the high-temperature resistant glass 103 from being damaged due to collision when it moves up and down.

[0025] In a preferred embodiment, the high-temperature resistant glass 103 is externally fixedly connected to a telescopic support block 104, and the bottom of the telescopic support block 104 is fixedly connected to a lifting telescopic column 105. This facilitates the lifting and lowering of the high-temperature resistant glass 103, thereby inserting the high-temperature resistant rubber 102 into the groove opened on the top of the motor housing 3, and allowing the operator to easily observe the internal operation using the high-temperature resistant glass 103.

[0026] In a preferred embodiment, a high-temperature resistant metal ring 106 is movably engaged inside the motor housing 3, and the top of the high-temperature resistant metal ring 106 is fixedly connected to the sock metal cover plate 107. This facilitates the engagement of gears on the inner side of the high-temperature resistant metal ring 106 with the gear disk inside the motor housing 3, thereby driving the socks covered on the outside of the sock metal cover plate 107 to rotate. This ensures stable rotation even under high-temperature conditions, providing reliable power support for the uniform processing of the socks and avoiding the uneven processing problem caused by traditional manual flipping.

[0027] In a preferred embodiment, a touch control screen 108 is externally fixedly connected to the chassis base 1, which facilitates the operator to manually adjust the equipment operating parameters through the touch control screen 108.

[0028] In a preferred embodiment, the air compressor housing 201 is fixedly connected to the outside of the base 1, and the operation indicator light 202 is fixedly connected to the outside of the air compressor housing 201. This facilitates the operation and observation of the equipment's operating status through the operation indicator light 202 installed on the outside of the air compressor housing 201.

[0029] The working principle of this utility model is as follows: The energy-saving steam shaping device for sock production is driven by the circuit board inside the circuit board housing 2, which in turn drives the motor inside the motor housing 3 to extend and retract the first telescopic column 5 fitted on the steam discharge column 4. This allows the heat-resistant piston 6 to be inserted into the exhaust sleeve 7 to prevent internal steam leakage. When exhaust is required, the first telescopic column 5 moves downward to remove any blockage in the exhaust sleeve 7, allowing steam to be discharged from the exhaust connector 8. This eliminates energy waste and safety hazards. During exhaust, the passage is kept clear and the exhaust is directed, significantly improving the safety and ease of operation of the steam system. Steam is discharged from the exhaust hole 101, thus shaping the socks. The high-temperature resistant glass 103 moves up and down, allowing the high-temperature resistant rubber 102 to be inserted into the groove on the top of the motor housing 3. The high-temperature resistant glass 103 also allows the operator to easily observe the internal operation.

[0030] The gear inside the high-temperature resistant metal ring 106 meshes with the gear disk inside the motor housing 3, thereby driving the socks covered by the sock metal sleeve 107 to rotate. This ensures stable rotation even under high-temperature conditions, providing reliable power support for the uniform processing of the socks and avoiding the uneven processing problem caused by traditional manual flipping. The operator can manually adjust the equipment operating parameters through the touch control screen 108. The operation indicator light 202 installed on the outside of the pneumatic compressor housing 201 makes it convenient to operate and observe the operation of the equipment.

[0031] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

[0032] Finally, the following points should be noted: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installation", "connection", and "linkage" should be interpreted broadly, and can be mechanical or electrical connections, or internal connections between two components, or direct connections. "Up", "down", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may change.

[0033] Secondly: The accompanying drawings of the embodiments disclosed in this utility model only involve the structures involved in the embodiments disclosed in this utility model. Other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of this utility model can be combined with each other.

[0034] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An energy-saving steam setting device for sock production, comprising a chassis base (1), characterized in that: The top of the chassis base (1) is fixedly connected to the circuit board chassis (2), the top of the circuit board chassis (2) is fixedly connected to the motor chassis (3), the top of the motor chassis (3) is fixedly connected to the steam exhaust column (4), the steam exhaust column (4) is movably sleeved with the first telescopic column (5), the top of the first telescopic column (5) is fixedly connected to the heat-resistant piston (6), the top of the heat-resistant piston (6) is provided with an exhaust sleeve (7), and the top of the exhaust sleeve (7) is fixedly connected to the exhaust connecting pipe (8).

2. The energy-saving steam setting device for sock production according to claim 1, characterized in that: The steam discharge column (4) has an exhaust hole (101) on its exterior.

3. The energy-saving steam setting device for sock production according to claim 1, characterized in that: The top of the motor housing (3) is movably fitted with a high-temperature resistant rubber (102), and the top of the high-temperature resistant rubber (102) is fixedly connected with a high-temperature resistant glass (103).

4. The energy-saving steam setting device for sock production according to claim 3, characterized in that: The high-temperature resistant glass (103) is externally fixedly connected to a telescopic support block (104), and the bottom of the telescopic support block (104) is fixedly connected to a lifting telescopic column (105).

5. The energy-saving steam setting device for sock production according to claim 1, characterized in that: The motor housing (3) has an internal movable engagement high-temperature resistant metal ring (106), and the top of the high-temperature resistant metal ring (106) is fixedly connected to a sock metal sleeve plate (107).

6. The energy-saving steam setting device for sock production according to claim 1, characterized in that: The externally fixed connection of the chassis base (1) to the touch control screen (108) is described.

7. The energy-saving steam setting device for sock production according to claim 1, characterized in that: The external of the chassis base (1) is fixedly connected to the air compressor chassis (201), and the external of the air compressor chassis (201) is fixedly connected to the operation indicator light (202).