An integrated curtain wall structure for a steel modular building

Abstract

The utility model provides a kind of integrated curtain wall structure for steel structure module building, including module unit, first curtain wall board, second curtain wall board, first connecting structure and second connecting structure, the module unit includes angle column and curtain wall embedded support, the first curtain wall board and second curtain wall board are equipped with first connecting structure in the end away from connecting end, the first connecting structure is connected with adjacent the first curtain wall board or second curtain wall board and is arranged on the curtain wall embedded support, the second connecting structure is used to connect adjacent the first curtain wall board and second curtain wall board of adjacent module unit.The utility model has the beneficial effect that solve the problem that cracking, damage of curtain wall system is caused by deformation in the process of module building transportation and hoisting, factory prefabrication, on-site installation cannot be realized, reduce the on-site operation amount, reduce the quality problem caused by improper on-site operation, improve the overall performance and construction efficiency of curtain wall.

Description

Technical Field

[0001] This utility model belongs to the field of steel structure modular building technology, and in particular relates to an integrated curtain wall structure for steel structure modular buildings. Background Technology

[0002] Prefabricated modular construction, as an important direction for the transformation and upgrading of the construction industry, is one of the key technologies embodying the new quality productivity of the construction industry. This technology integrates the core elements of green construction, achieving efficient construction, rapid installation, and recyclability through advantages such as factory prefabrication, standardized production, and modular assembly. However, in engineering practice, if traditional curtain wall systems adopt a factory prefabrication and integration method, structural deformation of the modular units during overall transportation and hoisting is often directly transmitted to the curtain wall system, easily causing quality problems such as curtain wall cracking and joint deformation. Therefore, the current industry practice of conservatively adopting the method of installing the main modular structure before on-site curtain wall construction has the following problems:

[0003] 1. The separate construction of the main structure and the curtain wall of the module cannot meet the requirements of prefabrication in the factory and on-site installation of the modular building, resulting in a longer construction period, an increased amount of on-site work, and problems such as high safety risks of working at heights and difficulty in controlling construction quality.

[0004] 2. When installing the curtain wall on the construction site, a large number of holes need to be drilled on-site at the installation nodes between the main structure of the module and the curtain wall, which cannot be pre-treated and is prone to corrosion. Utility Model Content

[0005] To solve the above-mentioned technical problems, this utility model provides an integrated curtain wall structure for steel structure modular buildings, which overcomes the shortcomings of the prior art.

[0006] The technical solution adopted in this utility model is: an integrated curtain wall structure for steel structure modular buildings, comprising:

[0007] The modular unit includes corner columns and curtain wall embedded supports, wherein the curtain wall embedded supports are arranged parallel to the corner columns;

[0008] The first curtain wall panel and the second curtain wall panel are interconnected. The first curtain wall panel and the second curtain wall panel are provided with a first connecting structure at the end away from the connecting end. The first connecting structure is connected to the adjacent first curtain wall panel or second curtain wall panel and is set on the curtain wall embedded support.

[0009] The second connection structure connects the adjacent first curtain wall panels and the second curtain wall panels of the adjacent module units, and the second connection structure is disposed on the adjacent corner columns of the adjacent module units.

[0010] Furthermore, the end of the first curtain wall panel closest to the second curtain wall panel is C-shaped, and the end of the second curtain wall panel closest to the first curtain wall panel is Z-shaped, with a rubber sealing fastener provided between the C-shaped end and the Z-shaped end.

[0011] Furthermore, the first and second curtain wall panels have bends at the ends near the corner columns and the embedded supports of the curtain wall.

[0012] Furthermore, both the first connection structure and the second connection structure include,

[0013] A fixed base box is installed on the pre-embedded support of the curtain wall or on the adjacent corner column;

[0014] The bending component is disposed on opposite sides of the fixed base box and is connected to the bending ends of the first curtain wall panel and the second curtain wall panel respectively. The bending component is disposed on the curtain wall embedded support or the adjacent corner column.

[0015] A sealing cover is disposed on the side of the fixed base box away from the curtain wall embedded support and the adjacent corner column, covering the outer side of the first curtain wall panel and the second curtain wall panel.

[0016] Furthermore, the sealing cover and the fixed base box are provided with a buckle on the opposite side.

[0017] Furthermore, a sealing gasket is provided between the sealing cover and the first curtain wall panel and the second curtain wall panel.

[0018] Furthermore, the module unit also includes an upper beam and a bottom beam, and the corner column and curtain wall embedded support are arranged between the upper beam and the bottom beam.

[0019] Furthermore, the upper beam, bottom beam, corner column, and curtain wall embedded support are all filled with filling material.

[0020] Furthermore, a sealing strip is provided between adjacent corner posts of adjacent module units.

[0021] The advantages and positive effects of this utility model are as follows: By adopting the above technical solution, the cracking and damage of the curtain wall system caused by deformation during the transportation and hoisting of modular buildings are effectively solved, making it impossible to achieve factory prefabrication and on-site installation. Based on the steel structure modular building system, by optimizing the design and installation process of the curtain wall panels, the amount of on-site work is reduced, the difficulty of on-site construction is lowered, and the quality problems caused by improper on-site operation are reduced. The overall performance and construction efficiency of the curtain wall system are significantly improved, while ensuring the aesthetics and practicality of the overall building appearance. Attached Figure Description

[0022] The above and other objects, features, and advantages of this utility model will become more apparent from the more detailed description of the embodiments thereof in conjunction with the accompanying drawings. The drawings are provided to further illustrate the embodiments of this utility model and form part of the specification. They are used together with the embodiments of this utility model to explain the utility model and do not constitute a limitation thereof. In the drawings, the same reference numerals generally represent the same parts or steps.

[0023] Figure 1 This is a schematic diagram of an integrated curtain wall structure for steel structure modular buildings according to an embodiment of the present invention.

[0024] Figure 2 This is a schematic diagram of an integrated curtain wall structure module unit for steel structure modular buildings according to an embodiment of the present invention.

[0025] Figure 3 This is a partial enlarged view of the joint between curtain wall panels in an integrated curtain wall structure for steel structure modular buildings, according to an embodiment of this utility model.

[0026] Figure 4 This is a partial enlarged view of the embedded support node II of an integrated curtain wall structure for steel structure modular buildings, according to an embodiment of this utility model.

[0027] Figure 5 This is a partial enlarged view of a curtain wall node III between modular units of an integrated curtain wall structure used in steel structure modular buildings, according to an embodiment of this utility model.

[0028] In the picture:

[0029] I. Joints between curtain wall panels II. Embedded support nodes for curtain walls III. Curtain wall nodes between modular units 1. Corner post 2. Top beam 3. Mounting hole

[0030] 4. Bottom edge beam; 5. Curtain wall embedded support; 6. First curtain wall panel.

[0031] 7. Second curtain wall panel; 8. Rubber sealing fasteners; 9. Sealing gaskets.

[0032] 10. Filler material; 11. Sealing cap; 12. Fixed base box 13. Bending parts; 16. Sealing strips Detailed Implementation

[0033] This utility model provides an integrated curtain wall structure for steel structure modular buildings. The embodiments of this utility model are described below with reference to the accompanying drawings.

[0034] In the description of the embodiments of this utility model, it should be understood that the terms "top," "bottom," etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. In the description of this utility model, it should be noted that unless otherwise expressly specified and limited, the terms "set" and "connected" should be interpreted broadly. For example, it can refer to a fixed connection, a detachable connection, or an integral connection; it can refer to a direct connection or an indirect connection through an intermediate medium; it can refer to the internal communication of two elements. Those skilled in the art can understand the specific meaning of the above terms in this utility model through specific circumstances.

[0035] like Figure 1 As shown in the figure, this utility model embodiment discloses an integrated curtain wall structure for steel structure modular buildings, including modular units. The modular units are prefabricated steel structures, and curtain wall panels are pre-installed on the modular units. The modular units are then assembled on-site, and adjacent curtain wall panels of adjacent modular units are connected to complete the construction of the entire steel structure modular building. Each modular unit includes corner columns 1 and curtain wall embedded supports 5. The curtain wall embedded supports 5 are arranged parallel to the corner columns 1, and are pre-embedded and fixed during the prefabrication of the modular units. According to the modular building node distribution diagram, the connection nodes in the curtain wall structure include curtain wall panel joint I, curtain wall embedded support node II, and modular unit curtain wall node III. The curtain wall panels include a first curtain wall panel 6 and a second curtain wall panel 7. At curtain wall panel joint I, the first curtain wall panel 6 and the second curtain wall panel 7 are connected to each other. At the curtain wall embedded support node II, a first connecting structure is provided at the end of the first curtain wall panel 6 and the second curtain wall panel 7 away from the joint I between the connecting end curtain wall panels. The first connecting structure is connected to the adjacent first curtain wall panel 6 or second curtain wall panel 7 and fixed to the curtain wall embedded support 5. When assembling adjacent module units, at the curtain wall node III between module units, a second connecting structure is used to connect the adjacent first curtain wall panels 6 and second curtain wall panels 7 of the adjacent module units. The second connecting structure is fixed to the adjacent corner column 1 of the adjacent module units. By setting the first connecting structure and the curtain wall embedded support 5, the curtain wall panels can form an integral whole with the module units. By setting the second connecting structure, the connection between adjacent curtain wall panels of adjacent module units is realized.

[0036] Specifically, such as Figure 2 As shown, the module unit also includes an upper beam 2 and a bottom beam 4, which are horizontally arranged rectangular frames. Corner columns 1 and curtain wall embedded supports 5 are vertically arranged between the upper beam 2 and the bottom beam, and are fixedly connected to them. To facilitate the connection of curtain wall panels, mounting holes 3 are provided on the corner columns 1 and the curtain wall embedded supports 5.

[0037] Specifically, the upper beam 2, the bottom beam 4, the corner column 1, and the curtain wall embedded support 5 are all equipped with filler material 10. In this embodiment, rock wool is used for fireproofing, sound insulation, heat insulation, and structural protection.

[0038] Specifically, such as Figure 3 As shown, the first curtain wall panel 6 is C-shaped at the end near the second curtain wall panel 7, and the second curtain wall panel 7 is Z-shaped at the end near the first curtain wall panel 6. A rubber sealing fastener 8 is provided between the C-shaped end and the Z-shaped end. The C-shaped and Z-shaped curtain wall panels have good resistance to deformation and stability, and can effectively resist external stress during hoisting and transportation. The opposing surfaces of the C-shaped end and the Z-shaped end are connected and sealed by the rubber sealing fastener 8. The rubber sealing fastener 8 is a type of rubber product used for sealing, shock absorption, anti-slip, or cushioning. It can be a sealing strip or a sealing gasket, and is bonded and fixed between the C-shaped end and the Z-shaped end. In this embodiment, by bonding multiple sealing strips, the C-shaped end and the Z-shaped end can be connected, forming a continuous and reliable waterproof sealing system.

[0039] Specifically, such as Figure 4 He Ru Figure 5 As shown, the first curtain wall panel 6 and the second curtain wall panel 7 have bends at their ends near the corner column 1 and the curtain wall embedded support 5. In this embodiment, to facilitate connection with the corner column 1 and the curtain wall embedded support 5, right-angle bends are provided at the ends of the first curtain wall panel 6 and the second curtain wall panel 7 near the corner column 1 and the curtain wall embedded support 5.

[0040] Specifically, both the first and second connecting structures include a fixed base box 12, a bent piece 13, and a sealing cover 11.

[0041] like Figure 4 As shown, the first connecting structure is used to connect the bent ends of adjacent first curtain wall panels 6 and second curtain wall panels 7 of the same module unit. The bent ends of adjacent first curtain wall panels 6 and second curtain wall panels 7 of the same module unit are located near the curtain wall embedded support 5. The fixing box 12 of the first connecting structure is fixed to the curtain wall embedded support 5 with dovetail screws. The bending member 13 is set as a Z-shaped bending member, and there are two of them, which are symmetrically arranged on opposite sides of the fixing box 12. The vertical parts of the two Z-shaped bending members are connected to the bent ends of the first curtain wall panel 6 and the second curtain wall panel 7 with dovetail screws. The side of the two Z-shaped bending members 13 near the curtain wall embedded support 5 is connected to the curtain wall embedded support 5 with dovetail screws. The sealing cover 11 of the first fixing structure is located on the side of the fixing box 12 away from the curtain wall embedded support 5. The sealing cover 11 covers the outer side of the first curtain wall panel 6 and the second curtain wall panel 7 on both sides near the first curtain wall panel 6 and the second curtain wall panel 7.

[0042] like Figure 5As shown, the second connecting structure is used to connect the bent ends of adjacent first curtain wall panels 6 and second curtain wall panels 7 of adjacent module units. The bent ends of the first curtain wall panels 6 and second curtain wall panels 7 of each module unit near the corner post 1 are connected to the corner post 1. The fixing box of the second connecting structure is fixed to the adjacent corner post 1 of adjacent module units with dovetail screws. The bending member 13 is set as a Z-shaped bending member, and there are two of them, symmetrically arranged on opposite sides of the fixing box 12. The vertical parts of the two Z-shaped bending members are connected to the bent ends of adjacent first curtain wall panels 6 and second curtain wall panels 7 of different module units with dovetail screws. The side of the two Z-shaped bending members near the corner post 1 is connected to the corresponding corner post 1 with dovetail screws. The sealing cover 11 of the second fixing structure is located on the side of the fixing box 12 away from the corner post 1. The sealing cover 11 covers the outer side of the first curtain wall panels 6 and second curtain wall panels 7 on both sides near the first curtain wall panels 6 and second curtain wall panels 7.

[0043] Preferably, in order to facilitate the installation of the sealing cover 11, the sealing cover 11 and the fixed base box 12 are fixed with a buckle on the opposite side, so that the sealing cover 11 can be snapped into the fixed base box 12.

[0044] Preferably, in order to ensure the sealing performance of the sealing cover 11, a sealing gasket 9 is fixed between the sealing cover 11 and the first curtain wall panel 6 and the second curtain wall panel 7.

[0045] Preferably, in order to ensure the airtightness of the connection between each module unit, a sealing strip 16 is fixed between adjacent corner posts 1 of adjacent module units.

[0046] A construction method for an integrated curtain wall structure for steel structure modular buildings, as described above, includes the following steps:

[0047] S1, Prefabricated modular unit

[0048] During the material preparation stage, installation holes 3 are opened on the corner column 1 and the curtain wall pre-embedded support 5. After filling the key components such as the upper beam 2, bottom beam 4, corner column 1 and curtain wall pre-embedded support 5 with rock wool, the upper beam 2, bottom beam 4, corner column 1 and curtain wall pre-embedded support 5 are assembled, welded and fixed to form a modular unit structure frame.

[0049] S2. Install the curtain wall panels at joint I between the curtain wall panels.

[0050] The rubber sealing fastener 8 is bonded and fixed between the C-shaped end of the first curtain wall panel and the Z-shaped end of the second curtain wall panel using special equipment to form a continuous and reliable waterproof sealing system. Then, the curtain wall panels are installed as required.

[0051] S3. Install the curtain wall panels at the pre-embedded support node II of the curtain wall.

[0052] S31, Support and Fixation

[0053] After positioning the fixed base box 12 of the first connecting structure, connect it to the mounting holes 3 on the curtain wall pre-embedded support 5 using dovetail nails; then install the two Z-shaped bent parts 13 symmetrically on both sides of the curtain wall pre-embedded support 5 using dovetail nails.

[0054] S32, Curtain wall panel installation

[0055] Dovetail nails are used to initially fix the bent end of the first curtain wall panel 6 to the corresponding Z-shaped bending piece 13. After adjusting the verticality deviation, the final fixing is achieved by tightening. Then, dovetail nails are used to connect the second curtain wall panel 7 to the corresponding Z-shaped bending piece 13.

[0056] S33, Sealing System

[0057] After the curtain wall panels are installed successfully, the sealing cover 11 is installed. The sealing cover 11 is connected to the fixed base box 12 with snap fasteners, ensuring that it is locked in place. Finally, a sealing gasket 9 is embedded at the joint to form a waterproof barrier.

[0058] S4. Install the curtain wall panels at curtain wall node III between module units.

[0059] This process is divided into two stages: prefabrication in the factory and on-site installation.

[0060] S41, Prefabrication stage in the factory

[0061] Install the curtain wall panels. Secure the Z-shaped bending member 13 to the corner column 1 using dovetail screws. Then, secure the bent end of the first curtain wall panel 6 or the second curtain wall panel 7 closest to the corner column 1 to the corresponding Z-shaped bending member 13 using dovetail screws. After completing the above steps, the curtain wall panels of each module unit are installed. Transport the assembled module unit to the construction site.

[0062] S42, On-site Construction Phase

[0063] Install the curtain wall panels at the curtain wall node III between the module units. Seal the adjacent corner columns 1 of adjacent module units using sealing strips 16. Fix the fixing base box 12 of the second connection structure to the adjacent corner columns 1 using dovetail screws. The sealing cover 11 and the fixing base box 12 are fixedly connected by snap-fit, and a sealing gasket 9 is embedded at the joint.

[0064] The advantages and positive effects of this utility model are:

[0065] 1. It effectively solves the problem of cracking and damage to the curtain wall system caused by deformation during the transportation and hoisting of modular buildings, which prevents factory prefabrication and on-site installation. Based on the steel structure modular building system, it reduces the amount of on-site work and the difficulty of on-site construction by optimizing the design and installation process of the curtain wall panels. At the same time, it reduces the quality problems caused by improper on-site operation, significantly improves the overall performance and construction efficiency of the curtain wall system, and ensures the aesthetics and practicality of the overall building appearance.

[0066] 2. At the joint I between the curtain wall panels, both C-type and Z-type curtain wall panels have good resistance to deformation and stability, and can effectively resist external stress during hoisting and transportation, reducing the problem of curtain wall panel deformation or cracking caused by module deformation.

[0067] 3. At the pre-embedded support node II and the inter-module node III, a combination of a dedicated fixing box and a sealing cover is used to ensure the stability of the connection. The fixing box is installed at the edge of the module unit after the module unit is hoisted, effectively absorbing and adjusting installation errors between module units and ensuring the installation accuracy of the curtain wall panels. The sealing cover covers the fixing box, serving not only an aesthetic purpose but also effectively preventing external factors from corroding the curtain wall system, improving the curtain wall's sealing performance and durability.

[0068] The embodiments of this disclosure have been described in detail above with reference to the accompanying drawings. It should be noted that implementations not illustrated or described in the drawings or the main text of the specification are forms known to those skilled in the art and have not been described in detail. Furthermore, the definitions of the various components described above are not limited to the specific structures, shapes, or methods mentioned in the embodiments, and those skilled in the art can easily modify or substitute them.

[0069] The embodiments of this utility model have been described in detail above, but the content described is only a preferred embodiment of this utility model and should not be considered as limiting the scope of implementation of this utility model. All equivalent changes and improvements made in accordance with the claims of this utility model should still fall within the patent coverage of this utility model.

Claims

1. An integrated curtain wall structure for steel structure modular buildings, characterized in that, include: The modular unit includes corner columns and curtain wall embedded supports, wherein the curtain wall embedded supports are arranged parallel to the corner columns; The first curtain wall panel and the second curtain wall panel are interconnected. The first curtain wall panel and the second curtain wall panel are provided with a first connecting structure at the end away from the connecting end. The first connecting structure is connected to the adjacent first curtain wall panel or second curtain wall panel and is set on the curtain wall embedded support. The second connection structure connects the adjacent first curtain wall panels and second curtain wall panels of the adjacent module units, and the second connection structure is disposed on the adjacent corner columns of the adjacent module units.

2. An integrated curtain wall structure for steel structure modular buildings according to claim 1, characterized in that: The first curtain wall panel is C-shaped at the end near the second curtain wall panel, and the second curtain wall panel is Z-shaped at the end near the first curtain wall panel. A rubber sealing fastener is provided between the C-shaped end and the Z-shaped end.

3. An integrated curtain wall structure for steel structure modular buildings according to claim 1 or 2, characterized in that: The first and second curtain wall panels have bends at the ends near the corner columns and the embedded supports of the curtain wall.

4. An integrated curtain wall structure for steel structure modular buildings according to claim 3, characterized in that: Both the first connection structure and the second connection structure include, A fixed base box is installed on the pre-embedded support of the curtain wall or on the adjacent corner column; The bending component is disposed on opposite sides of the fixed base box and is connected to the bending ends of the first curtain wall panel and the second curtain wall panel respectively. The bending component is disposed on the curtain wall embedded support or the adjacent corner column. A sealing cover is disposed on the side of the fixed base box away from the curtain wall embedded support and the adjacent corner column, covering the outer side of the first curtain wall panel and the second curtain wall panel.

5. An integrated curtain wall structure for steel structure modular buildings according to claim 4, characterized in that: The sealing cover and the fixed base box are provided with a buckle on the opposite side.

6. An integrated curtain wall structure for steel structure modular buildings according to claim 5, characterized in that: A sealing gasket is provided between the sealing cover and the first curtain wall panel and the second curtain wall panel.

7. An integrated curtain wall structure for steel structure modular buildings according to any one of claims 1-2 and 4-6, characterized in that: The module unit also includes an upper beam and a bottom beam, and the corner column and curtain wall embedded support are arranged between the upper beam and the bottom beam.

8. An integrated curtain wall structure for steel structure modular buildings according to claim 7, characterized in that: The upper beam, bottom beam, corner column, and curtain wall embedded support are all filled with filling material.

9. An integrated curtain wall structure for steel structure modular buildings according to any one of claims 1-2, 4-6 and 8, characterized in that: A sealing strip is provided between adjacent corner posts of adjacent module units.

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