Integrated device for anchor drilling, grouting and insertion

Abstract

The utility model provides an integrated device for anchor rod drilling, grouting and anchor inserting, comprising a drill carriage, a stable platform is arranged on the drill carriage, a sliding slide rail frame and a sliding second slide rail frame are arranged on the stable platform, a drilling machine, a grouting pipe, an arc support and a conveying device are arranged on the slide rail frame, a hoisting device is arranged on the stable platform, and a material box set is arranged on one side of the conveying device. The L-shaped rod is manually rotated to make the second pulley at one end of the hoisting device extend out of the stable platform, a rotating crankshaft is driven to make the second pulley lower to the ground, a plurality of anchor rods are installed on the concave table of the fixing device, the second pulley is connected with the fixing device to make the fixing device with the plurality of anchor rods transported to the stable platform, and the staff places the plurality of anchor rods on the material box set, thereby avoiding repeated vertical lowering of the platform for material taking operation and saving a large amount of manual time.

Description

Technical Field

[0001] This utility model relates to the field of anchor bolt construction, and in particular to an integrated device for anchor bolt drilling, grouting and anchor insertion. Background Technology

[0002] In traditional anchor bolt construction processes, positioning drilling, anchor bolt installation, and grouting constitute the core workflow. After drilling is completed, the anchor bolt transportation relies on manual labor to transport bundles of anchor bolts to the work platform on top of the drilling rig. Due to the platform's load-bearing capacity, when the anchor bolt stock is depleted, a vertical descent and resetting operation is required to lower the platform to ground level for material replenishment. This process causes intermittent downtime, significantly extending non-production operation time, disrupting construction continuity, wasting time and effort, and affecting the overall construction rhythm.

[0003] After drilling is completed, subsequent grouting and anchor insertion require secondary hole alignment, which can easily lead to significant time wastage in adjusting the spatial position accuracy of the grouting pipe and the borehole. Inadequate workflow coordination results in noticeable breaks in the construction process, wasting considerable time and leading to low construction efficiency. Utility Model Content

[0004] This utility model provides an integrated device for anchor drilling, grouting, and anchor insertion, solving the problems of relying on manual labor to transport bundles of anchors to the top working platform of the drilling rig during anchor transfer, which requires vertical descent and resetting of the platform, causing interruptions in construction continuity, wasting time and effort, and affecting the overall construction rhythm; and the lack of smooth connection between procedures, resulting in obvious breaks in the construction process and wasting a lot of time.

[0005] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is: an integrated device for anchor drilling, grouting and anchor insertion, including a drilling rig, a stabilizing platform on the drilling rig, a sliding slide rail frame and a sliding second slide rail frame on the stabilizing platform, a drilling machine, a grouting pipe, an arc-shaped support and a conveying device on the slide rail frame, a lifting device on the stabilizing platform, and a material box collection on one side of the conveying device.

[0006] In the preferred embodiment, the stable platform is provided with a transverse groove, the slide rail frame slides against the transverse groove, the slide rail frame is provided with a rack, the rack is provided with a meshing gear, the gear is provided with a first motor, and the first motor is mounted on the slide rail frame.

[0007] In the preferred embodiment, the second slide rail frame and the slide rail frame have the same structure.

[0008] In a preferred embodiment, the drilling rig includes a slide, on which an impactor and a thruster are mounted. A drill rod is mounted on the thruster, and a grouting pipe is installed on one side of the drill rod.

[0009] In a preferred embodiment, the conveying device includes a belt with a driving pulley and a driven pulley, a second motor on one side of the driving pulley, and multiple spacer belts on the belt.

[0010] In the preferred embodiment, the material box assembly includes a box body, an opening at the top of the box body, a guide plate on one side of the box body, an inclined plate on the box body, a notch at one end of the inclined plate, a lifting cylinder at the bottom of the notch, an arc-shaped plate at the top of the lifting cylinder, and multiple anchor rods on the inclined plate.

[0011] In the preferred embodiment, the stabilizing platform is provided with a hollow sleeve, the lifting device includes an L-shaped rod, one end of the L-shaped rod is provided with a rotating shaft, the rotating shaft abuts against the sleeve, one side of the L-shaped rod is provided with a through hole, a rotating crankshaft is provided in the through hole, a small pulley is provided on the L-shaped rod, and a first pulley is provided at one end of the L-shaped rod.

[0012] In a preferred embodiment, a second pulley is provided at the bottom of the first pulley, and the first pulley and the second pulley are connected by a steel wire, which is wound around the small pulley and the rotating crankshaft in sequence.

[0013] In the preferred embodiment, a fixing device is provided on one side of the lifting device. The fixing device includes a recessed platform, multiple belts are provided on one side of the recessed platform, multiple locking seats are provided on one side of the recessed platform, and a buckle is provided at one end of the belt, which is connected to the locking seat.

[0014] In a preferred embodiment, a connecting belt is provided between adjacent belts, one of which is provided with a lifting lug, and a second pulley is connected to the lifting lug.

[0015] The beneficial effects of this utility model are as follows: When the anchor rods on the top of the drilling rig are completed, the L-shaped rod is manually rotated so that it rotates relative to the sleeve of the stable platform, causing the second pulley at one end of the lifting device to extend out of the stable platform. This drives the rotating crankshaft, which lowers the second pulley to the ground. Multiple anchor rods are installed on the recessed platform of the fixing device, and the buckle is connected to the snap-fit ​​seat. The second pulley is connected to the fixing device. Rotating the rotating crankshaft transports the fixing device with multiple anchor rods to the stable platform. Workers place multiple anchor rods on the material box, avoiding repeated vertical descent of the platform for material retrieval, thus saving a lot of manual time.

[0016] The second slide rail frame has the same structure as the main slide rail frame. During anchor bolt construction, anchor bolts come in various specifications and have significantly different lengths. By adjusting the length of the second slide rail frame, operators can easily access longer anchor bolts from a greater distance, making the overall structure adaptable to various situations and effectively avoiding operational inconvenience caused by excessively long anchor bolts. This structural design enhances the overall equipment's adaptability to anchor bolts of different lengths, improves its versatility in complex working conditions, and allows the device to be flexibly applied to diverse anchor bolt construction scenarios.

[0017] The drilling rig, grouting pipe, and arc-shaped support are installed at equal intervals. After the drilling rig drills holes, the first motor of the slide rail frame is driven to align the slide rail frame with the previous hole. The holes drilled by the drilling rig are equidistant. The overall structure eliminates the need for secondary hole alignment between drilling, grouting operations, and anchor installation. The sliding distance of the slide rail frame is the distance between two drilled holes, ensuring smooth connection between processes. There are no obvious breaks in the construction process, saving a lot of construction time and making it highly valuable for promotion. Attached Figure Description

[0018] The present invention will be further described below with reference to the accompanying drawings and embodiments;

[0019] Figure 1 This is a side view of the overall structure of this utility model;

[0020] Figure 2 This is a front view of a partial structure of this utility model;

[0021] Figure 3 This is a side view of a partial structure of this utility model;

[0022] Figure 4 This is a schematic diagram of the structure of the material box assembly of this utility model;

[0023] Figure 5 This is a side view of the drilling rig of this utility model;

[0024] Figure 6 This is an axonometric view of the lifting device of this utility model;

[0025] Figure 7 This is an axonometric view of the fixing device of this utility model;

[0026] Figure 8 This is a schematic diagram of the connection between the slide rail frame and the stable platform of this utility model;

[0027] In the diagram: 1. Drill rig; 2. Stabilizing platform; 3. Slide rail frame; 301. Rack; 302. First motor; 303. Second slide rail frame; 4. Drilling rig; 5. Slide carriage; 501. Impactor; 502. Propeller; 503. Drill rod; 504. Grouting pipe; 6. Lifting device; 7. First pulley; 701. Second pulley; 702. Small pulley; 703. Steel wire; 704. L-shaped rod; 705. Rotating shaft; 706. Rotating crankshaft; 707. Through hole; 708. Conveying device; 8. Spacer belt; 801. Material box; 9. Box body; 902. Through port; 903. Guide plate; 904. Inclined plate; 905. Lifting cylinder; 906. Arc plate; 10. Fixing device; 10. Recessed platform; 1001. Belt; 1002. Clip seat; 1003. Buckle; 1004. Anchor bolt; 11. Arc bracket; 12. Detailed Implementation

[0028] Example 1:

[0029] like Figure 1-8 The device is used for anchor drilling, grouting and anchor insertion. It includes a drilling rig 1, a stabilizing platform 2 on the drilling rig 1, a sliding slide rail frame 3 and a sliding second slide rail frame 4 on the stabilizing platform 2, a drilling machine 5, a grouting pipe 6, an arc-shaped support 12 and a conveying device 8 on the slide rail frame 3, a lifting device 7 on the stabilizing platform 2, and a material box collection 9 on one side of the conveying device 8. With this structure, when the anchor rod 11 on the top of the drilling rig 1 is completed, the L-shaped rod 705 is manually rotated so that the L-shaped rod 705 rotates relative to the sleeve of the stable platform 2, so that the second pulley 702 at one end of the lifting device 7 extends out of the stable platform 2, driving the crankshaft 707 to rotate, so that the second pulley 702 is lowered to the ground. Multiple anchor rods 11 are installed on the recess 1001 of the fixing device 10, the buckle 1004 is connected to the snap-fit ​​seat 1003, the second pulley 702 is connected to the fixing device 10, and the crankshaft 707 is rotated so that the fixing device 10 with multiple anchor rods 11 is transported to the stable platform 2. The workers place multiple anchor rods 11 on the material box collection 9, avoiding repeated vertical descent of the platform to retrieve materials, saving a lot of manual time.

[0030] The structure of the second slide rail frame 4 is the same as that of the slide rail frame 3. During anchor bolt construction, anchor bolts 11 come in various specifications and have significantly different lengths. By adjusting the length of the second slide rail frame 4, it is easier for workers to operate longer anchor bolts 11 from a greater distance, making the overall structure adaptable to various situations and effectively avoiding operational inconvenience caused by excessively long anchor bolts. This structural design enhances the overall equipment's adaptability to anchor bolts of different lengths, improves the equipment's versatility under complex working conditions, and allows the device to be flexibly applied to diverse anchor bolt construction scenarios.

[0031] The drilling rig 5, grouting pipe 6, and arc-shaped support 12 are installed at equal intervals. After the drilling rig 5 drills holes, the first motor 303 of the slide rail frame 3 is driven to make the slide rail frame 3 align with the previous hole in the next process. The holes drilled by the drilling rig 5 are equidistant. The overall structure eliminates the need for secondary hole alignment between drilling, grouting operations, and anchor installation. The sliding distance of the slide rail frame 3 is the distance between two drilled holes, so that the process is smoothly connected and there are no obvious breaks in the construction process, saving a lot of construction time.

[0032] When the arc-shaped support 12 needs to be loaded, the lifting cylinder 905 is driven so that the anchor rod 11 at the end of the material box 9 is transported to one end of the guide plate 903 and slides along the guide plate 903 onto the conveying device 8. The conveying device 8 is then driven so that the anchor rod 11 is transported onto the arc-shaped support 12 and the rod is inserted manually.

[0033] In the preferred embodiment, the stable platform 2 is provided with a transverse groove, the slide rail frame 3 slides against the transverse groove, the slide rail frame 3 is provided with a rack 301, the rack 301 is provided with a meshing gear 302, the gear 302 is provided with a first motor 303, and the first motor 303 is mounted on the slide rail frame 3.

[0034] In the preferred embodiment, the second slide rail frame 4 and the slide rail frame 3 have the same structure. Therefore,

[0035] In a preferred embodiment, the drilling rig 5 includes a slide 501, on which an impactor 502 and a thruster 503 are mounted. A drill rod 504 is mounted on the thruster 503, and a grouting pipe 6 is installed on one side of the drill rod 504.

[0036] In a preferred embodiment, the conveying device 8 includes a belt with a driving pulley and a driven pulley. A second motor is located on one side of the driving pulley, and the belt has multiple spacer belts 801. With this structure, the anchor rod 11 is located between two spacer belts 801, driving the second motor to rotate the driving pulley and the driven pulley, which in turn rotates the belt, thus transporting the anchor rod 11 onto the arc-shaped support 12.

[0037] In a preferred embodiment, the material bin 9 includes a bin body 901, with an opening 902 at the top, a guide plate 903 on one side, and an inclined plate 904 on the bin body 901. One end of the inclined plate 904 has a notch, and a lifting cylinder 905 is located at the bottom of the notch. An arc-shaped plate 906 is located at the top of the lifting cylinder 905, and multiple anchor rods 11 are mounted on the inclined plate 904. With this structure, driving the lifting cylinder 905 causes the arc-shaped plate 906 to pass through the notch, pushing the anchor rods 11 at the end onto the guide plate 903. The anchor rods 11 then slide onto the conveying device 8.

[0038] In the preferred embodiment, the stabilizing platform 2 is provided with a hollow sleeve, and the lifting device 7 includes an L-shaped rod 705. One end of the L-shaped rod 705 is provided with a rotating shaft 706, which abuts against the sleeve. One side of the L-shaped rod 705 is provided with a through hole 708, and a rotating crankshaft 707 is provided on the through hole 708. A small pulley 703 is provided on the L-shaped rod 705, and a first pulley 701 is provided at one end of the L-shaped rod 705. With this structure, the L-shaped rod 705 is manually rotated to rotate relative to the sleeve of the stable platform 2, so that the second pulley 702 at one end of the lifting device 7 extends out of the stable platform 2, driving the crankshaft 707 to rotate, so that the second pulley 702 is lowered to the ground. Multiple anchor rods 11 are installed on the recess 1001 of the fixing device 10. The buckle 1004 is connected to the locking seat 1003. The second pulley 702 is connected to the fixing device 10. Rotating the crankshaft 707 transports the fixing device 10 with multiple anchor rods 11 to the stable platform 2. The workers place the multiple anchor rods 11 on the material box collection 9, avoiding repeated vertical descent of the platform to retrieve materials, saving a lot of manual time.

[0039] In a preferred embodiment, a second pulley 702 is provided at the bottom of the first pulley 701. The first pulley 701 and the second pulley 702 are connected by a steel wire 704, which is wound around the small pulley 703 and the rotating crankshaft 707 in sequence.

[0040] In a preferred embodiment, a fixing device 10 is provided on one side of the lifting device 7. The fixing device 10 includes a recess 1001, a plurality of belts 1002 are provided on one side of the recess 1001, and a plurality of locking seats 1003 are provided on one side of the recess 1001. One end of each belt 1002 is provided with a buckle 1004, which connects to the locking seat 1003. With this structure, the buckle 1004 and the locking seat 1003 cooperate to open and close quickly, facilitating the anchor rod 11 from falling off during transportation, while also protecting the anchor rod 11.

[0041] In a preferred embodiment, a connecting belt is provided between adjacent belts 1002, one of which has a lifting lug, and the second pulley 702 is connected to the lifting lug. With this structure, the second pulley 702 is connected to the fixing device 10.

[0042] The above embodiments are merely preferred technical solutions of this utility model and should not be considered as limitations on this utility model. The protection scope of this utility model should be the technical solution described in the claims, including equivalent substitutions of the technical features described in the claims. That is, equivalent substitutions and improvements within this scope are also within the protection scope of this utility model.

Claims

1. An integrated device for anchor drilling, grouting, and anchor insertion, characterized in that: It includes a drilling rig (1), a stabilizing platform (2) on the drilling rig (1), a sliding slide rail frame (3) and a sliding second slide rail frame (4) on the stabilizing platform (2), a drilling machine (5), a grouting pipe (6), an arc-shaped support (12) and a conveying device (8) on the slide rail frame (3), a lifting device (7) on the stabilizing platform (2), and a material box collection (9) on one side of the conveying device (8).

2. The integrated device for anchor drilling, grouting, and anchor insertion according to claim 1, characterized in that: The stable platform (2) is provided with a transverse groove, and the slide rail frame (3) slides against the transverse groove. The slide rail frame (3) is provided with a rack (301), and the rack (301) is provided with a meshing gear (302). The gear (302) is provided with a first motor (303), and the first motor (303) is installed on the slide rail frame (3).

3. The integrated device for anchor drilling, grouting, and anchor insertion according to claim 2, characterized in that: The second slide rail frame (4) has the same structure as the slide rail frame (3).

4. The integrated device for anchor drilling, grouting, and anchor insertion according to claim 1, characterized in that: The drilling rig (5) includes a slide (501), on which an impactor (502) and a thruster (503) are provided. A drill rod (504) is provided on the thruster (503), and a grouting pipe (6) is installed on one side of the drill rod (504).

5. The integrated device for anchor drilling, grouting, and anchor insertion according to claim 1, characterized in that: The conveying device (8) includes a belt, on which a drive wheel and a driven wheel are provided. A second motor is provided on one side of the drive wheel, and multiple spacer belts (801) are provided on the belt.

6. The integrated device for anchor drilling, grouting, and anchor insertion according to claim 1, characterized in that: The material box assembly (9) includes a box body (901), a passage (902) on the top of the box body (901), a guide plate (903) on one side of the box body (901), an inclined plate (904) on the box body (901), a notch at one end of the inclined plate (904), a lifting cylinder (905) at the bottom of the notch, an arc plate (906) on the top of the lifting cylinder (905), and multiple anchor rods (11) on the inclined plate (904).

7. The integrated device for anchor drilling, grouting, and anchor insertion according to claim 1, characterized in that: The platform (2) is equipped with a hollow sleeve. The lifting device (7) includes an L-shaped rod (705), one end of which is equipped with a rotating shaft (706). The rotating shaft (706) abuts against the sleeve. One side of the L-shaped rod (705) is equipped with a through hole (708). A rotating crankshaft (707) is provided on the through hole (708). A small pulley (703) is provided on the L-shaped rod (705). One end of the L-shaped rod (705) is equipped with a first pulley (701).

8. The integrated device for anchor drilling, grouting, and anchor insertion according to claim 7, characterized in that: The first pulley (701) has a second pulley (702) at its bottom. The first pulley (701) and the second pulley (702) are connected by a steel wire (704). The steel wire (704) is wound around the small pulley (703) and the rotating crankshaft (707) in sequence.

9. The integrated device for anchor drilling, grouting, and anchor insertion according to claim 1, characterized in that: The lifting device (7) is provided with a fixing device (10) on one side. The fixing device (10) includes a recess (1001), a plurality of belts (1002) are provided on one side of the recess (1001), a plurality of snap-fit ​​seats (1003) are provided on one side of the recess (1001), and a buckle (1004) is provided at one end of the belt (1002). The buckle (1004) is connected to the snap-fit ​​seat (1003).

10. The integrated device for anchor drilling, grouting, and anchor insertion according to claim 9, characterized in that: A connecting belt is provided between adjacent belts (1002), one of which is provided with a lifting lug, and the second pulley (702) is connected to the lifting lug.

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