A device support insulating column

Abstract

The utility model provides a kind of device support insulating column, belong to electrical component technical field, including insulating main body, nut and screw rod. Insulating main body includes six face cylinder and cylinder;Multiple protruding parts are equipped on the outer circumferential wall of cylinder, multiple protruding parts are spaced distribution along the axial direction of insulating main body, and every protruding part is protruding along the radial direction of insulating main body;Nut is set in the axial one end of insulating main body;Screw rod is set in the axial other end of insulating main body.The utility model provides device support insulating column, six face cylinder can be quickly disassembled using conventional manufacturing tool, and disassembly operation is simplified;Multiple protruding parts can increase electrical insulation creepage distance, solve the problem of insufficient insulation performance of the device support insulating column;The device support insulating structure connects two electrical components by nut, screw rod, and the connection mode is simple, and applicability is strong.

Description

Technical Field

[0001] This utility model belongs to the field of electrical component technology, and more specifically, it relates to a device that supports an insulating column. Background Technology

[0002] In electronic equipment and power systems, robust support and good insulation of components are key factors in ensuring normal operation and extending the service life of equipment. Insulating posts, as critical support and isolation components, are widely used in various circuit boards, transformers, switchgear, and high-voltage electrical appliances. Their main function is to ensure electrical isolation between parts at different potentials, preventing the formation of direct current paths, thereby protecting the circuit for safe and stable operation.

[0003] Traditional insulating posts often suffer from insufficient insulation performance, complex installation, and poor applicability. They are also prone to creepage, thus failing to provide true insulation. Utility Model Content

[0004] The purpose of this invention is to provide a device support insulating column, which aims to solve the technical problems of insufficient insulation performance and poor applicability of existing insulating columns.

[0005] To achieve the above objectives, the technical solution adopted by this utility model is: to provide a device support insulating post, comprising:

[0006] An insulating body includes a hexagonal prism and a cylinder connected in sequence; the outer peripheral wall of the cylinder is provided with a plurality of protrusions, the plurality of protrusions are distributed at intervals along the axial direction of the insulating body, and each protrusion protrudes along the radial direction of the insulating body;

[0007] A nut is disposed at one axial end of the insulating body; and

[0008] A screw is located at the other axial end of the insulating body.

[0009] In one possible implementation, the hexagonal prism, the cylinder, and the plurality of protrusions are integrally formed and made of unsaturated polyester bulk molding compound.

[0010] In some embodiments, the protrusion has an annular disc-shaped structure; wherein one of the protrusions located on the edge is formed at the junction of the hexagonal prism and the cylinder.

[0011] In one possible implementation, the end face of the hexagonal prism is provided with a first mounting groove, the nut is mounted in the first mounting groove, and the end face of the nut is flush with the end face of the hexagonal prism.

[0012] In some embodiments, the outer peripheral surface of the nut is provided with a first crimping tooth, and the groove wall of the first fitting groove is provided with a first tooth groove, wherein the first crimping tooth and the first tooth groove are fitted together.

[0013] In some embodiments, a second mounting groove is provided on the end face of the cylinder, the second mounting groove being not connected to the first mounting groove; one end of the screw is embedded in the second mounting groove, and the other end extends out of the second mounting groove.

[0014] In some embodiments, the screw includes an inner portion and an outer portion connected in sequence; the inner portion is embedded in the second mounting groove, and the outer diameter of the inner portion is greater than the outer diameter of the outer portion and equal to the outer diameter of the nut.

[0015] In some embodiments, the outer peripheral surface of the inlay is provided with a second crimping tooth, and the groove wall of the second fitting groove is provided with a second tooth groove, and the second crimping tooth and the second tooth groove are fitted together.

[0016] The device supporting the insulating column provided by this utility model has the following advantages compared with the prior art:

[0017] The insulating body has a six-sided prism, which can be quickly assembled and disassembled using conventional manufacturing tools, simplifying the assembly and disassembly operations and improving work efficiency;

[0018] The cylindrical body of the insulating body has multiple protrusions that bulge outward in the radial direction, which can increase the electrical insulation creepage distance, solve the problem of insufficient insulation performance of the supporting insulating column of the device, and meet the application requirements in high voltage, high current or complex electromagnetic environments.

[0019] The device supports an insulating structure that connects two electrical components via nuts and screws, making the connection simple and highly adaptable. Attached Figure Description

[0020] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0021] Figure 1 This is a schematic diagram of the structure of the device supporting the insulating column provided in an embodiment of the present invention;

[0022] Figure 2 This is an exploded structural diagram of the device support insulating column provided in an embodiment of the present invention;

[0023] Figure 3A cross-sectional structural diagram of the insulating body of the device supporting the insulating column provided in the embodiment of this utility model.

[0024] In the picture:

[0025] 1. Insulating body; 11. Hexagonal prism; 12. Cylinder; 13. Protrusion; 14. First mounting groove; 141. First toothed groove; 15. Second mounting groove; 151. Second toothed groove;

[0026] 2. Nut; 21. First crimping tooth;

[0027] 3. Screw; 31. Inset part; 311. Second crimping tooth; 32. Outer extension part. Detailed Implementation

[0028] To make the technical problems, technical solutions, and beneficial effects of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.

[0029] It should be noted that when an element is referred to as being "set on" another element, it can be directly on or indirectly on that other element. It should be understood that the terms "length," "width," "upper," "lower," "front," "rear," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships, are based on the orientation or positional relationships shown in the accompanying drawings and are only for the convenience of describing the invention and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the invention.

[0030] The terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this invention, "a number" means two or more, unless otherwise explicitly specified.

[0031] Please refer to the following: Figure 1 , Figure 2 and Figure 3The device support insulating column provided by this utility model will now be described. The device support insulating column includes an insulating body 1, a nut 2, and a screw 3. The insulating body 1 includes a hexagonal prism 11 and a cylinder 12 connected in sequence; the outer peripheral wall of the cylinder 12 is provided with a plurality of protrusions 13, which are spaced apart along the axial direction of the insulating body 1, and each protrusion 13 protrudes radially along the insulating body 1; the nut 2 is disposed at one axial end of the insulating body 1; the screw 3 is disposed at the other axial end of the insulating body 1.

[0032] Nut 2 is made of stainless steel or lead-free brass. Its internal thread structure allows it to be connected to the equipment or substrate via an external bolt. Screw 3 is also made of stainless steel or lead-free brass. Its external thread structure allows it to be connected to electrical components on the equipment via the external nut 2. It should be noted that the equipment or substrate typically has external nuts 2 and external bolts; therefore, this device supports the insulation structure and uses a threaded connection with the equipment or substrate, resulting in a simple and versatile connection method.

[0033] The insulating body 1 is made of insulating material and has rigidity. The insulating body 1 includes a hexagonal prism 11 and a cylinder 12. The hexagonal prism 11 is used to enable quick disassembly of the device's supporting insulating column. Since the device's supporting insulating column is connected to the external bolt via a nut 2, the nut 2 can be tightened or loosened by clamping and rotating the hexagonal prism 11 using conventional manufacturing tools, achieving quick disassembly from the external equipment. The cylinder 12 has multiple protrusions 13, each protruding radially outward, increasing the electrical insulation creepage distance on the outer surface of the cylinder 12 to prevent creepage.

[0034] The device's supporting insulating column is molded using injection molding. Specifically, the pre-machined nut 2 and screw 3 are placed into the mold by a robotic arm. Then, the insulating material is injected into a high-precision injection molding machine. After heating and pressurizing, the insulating material is melted and injected into the mold. After cooling and solidification, the basic shape of the device's supporting insulating structure is obtained. Finally, post-processing is performed to remove burrs and flash generated during the molding process, polish the surface to improve its smoothness, clean the surface with a suitable solvent to remove oil and dust, and then dry it.

[0035] This device supports insulating pillars that can be applied in multiple fields. For example, in complex circuit board designs, it serves as support and isolation between components, reducing the risk of short circuits and improving circuit stability. In power equipment, such as transformers and high-voltage switchgear, it is used to isolate conductors of different voltage levels to ensure safe operation of the equipment. In automated production lines and robotic systems, it serves as insulating support for critical components, ensuring that high-precision operation is not subject to electrical interference.

[0036] Compared with the prior art, the device support insulating column provided by this utility model has a six-sided column body 11, which can be quickly assembled and disassembled using conventional manufacturing tools, simplifying the assembly and disassembly operations and improving work efficiency. The cylindrical body 12 of the insulating body 1 is provided with multiple protrusions 13 that protrude radially outward, which can increase the electrical insulation creepage distance, solve the problem of insufficient insulation performance of the device support insulating column, and meet the application requirements in high voltage, high current or complex electromagnetic environments. The device support insulating structure connects two electrical components through nuts 2 and screws 3, which is simple to connect and has strong applicability.

[0037] In some embodiments, the hexagonal prism 11, cylinder 12 and multiple protrusions 13 are integrally formed and made of unsaturated polyester bulk molding compound.

[0038] Bulk (Dough) Molding Compounds (BMC) are characterized by high strength and high insulation properties. They not only have good electrical insulation properties (such as high dielectric strength, high insulation resistance and high tracking index), but also excellent heat resistance, chemical corrosion resistance and mechanical strength. They can maintain stable performance for a long time in harsh working environments and resist the erosion of water, oil and corrosive substances.

[0039] In addition, BMC material has a short molding cycle, making it suitable for manufacturing smaller products, and the products manufactured are dimensionally accurate, making them suitable for mass production.

[0040] In some embodiments, the insulating body 1 may be adopted as follows: Figure 1 , Figure 2 and Figure 3 The structure shown is described in the following document. Figure 1 , Figure 2 and Figure 3 The protrusion 13 has an annular disc-shaped structure; one of the protrusions 13 located on the edge is formed at the junction of the hexagonal prism 11 and the cylinder 12.

[0041] The protrusion 13 has an annular disc structure, thus forming an annular recess between each pair of adjacent protrusions 13. The arrangement of multiple disc-shaped protrusions and recesses increases the creepage distance of the insulating body 1. In addition, the multiple protrusions 13 have an axially stacked structure, which also has the functions of shock absorption and pressure relief, improving the pressure resistance of the insulating body 1.

[0042] To avoid affecting the assembly and disassembly of the device's supporting insulating pillar, multiple protrusions 13 are formed on the cylinder 12. Among them, one protrusion 13 located at the edge is formed at the junction of the hexagonal prism 11 and the cylinder 12. On the one hand, it serves as a transition connection to make the outer surface of the insulating body 1 smooth and prevent bending points. On the other hand, it also increases the strength at the junction of the hexagonal prism 11 and the cylinder 12.

[0043] It should be noted that the radial outer circumference of the protrusion 13, the connection between the protrusion 13 and the hexagonal prism 11, and the connection between the protrusion 13 and the cylinder 12 are all rounded.

[0044] In some embodiments, the insulating body 1 and the nut 2 can be connected by, for example, Figure 1 , Figure 2 and Figure 3 The structure shown is described in the following document. Figure 1 , Figure 2 and Figure 3 The end face of the hexagonal prism 11 is provided with a first mounting groove 14, and the nut 2 is embedded in the first mounting groove 14, and the end face of the nut 2 is flush with the end face of the hexagonal prism 11.

[0045] Nut 2 is embedded in the hexagonal prism 11 and is fixedly connected to the hexagonal prism 11. By using conventional manufacturing tools in the prior art to clamp and rotate the hexagonal prism 11, force can be directly applied to nut 2, which further optimizes the disassembly and assembly operation and avoids the problem of nut 2 slipping.

[0046] The end face of nut 2 is flush with the end face of hexagonal prism 11. Nut 2 does not protrude from hexagonal prism 11. Therefore, nut 2 does not occupy external space, which not only reduces the volume of the device supporting the insulator, but also allows hexagonal prism 11 to provide complete support for nut 2, thereby increasing the fixing strength of nut 2.

[0047] Please see Figure 1 , Figure 2 and Figure 3 Based on the above embodiments, the outer peripheral surface of the nut 2 is provided with a first crimping tooth 21, and the groove wall of the first insert groove 14 is provided with a first tooth groove 141, and the first crimping tooth 21 and the first tooth groove 141 are fitted together.

[0048] Preferably, the first crimping tooth 21 is arranged around the outer peripheral surface of the nut 2, and the first tooth groove 141 is also arranged around the groove wall of the first fitting groove 14. The first crimping tooth 21 can be regarded as a knurling treatment on the surface of the nut 2. The first crimping tooth 21 and the first tooth groove 141 are fitted together to ensure a good connection between the nut 2 and the six-sided prism 11.

[0049] Since the insulating body 1 is injection molded, it can be ensured that the first tooth groove 141 is formed on the groove wall of the first insert groove 14, which perfectly fits the first crimping tooth 21.

[0050] It should be noted that, in order to further improve the connection strength between the nut 2 and the hexagonal prism 11, multiple sets of first crimping teeth 21 can be arranged axially at intervals on the outer surface of the nut 2. Correspondingly, multiple sets of first tooth grooves 141 are arranged axially at intervals on the groove wall of the first insert groove 14.

[0051] In some embodiments, the insulating body 1 and the screw 3 may be connected by a means such as... Figure 1 , Figure 2 and Figure 3 The structure shown is described in the following document. Figure 1 , Figure 2 and Figure 3 The cylinder 12 has a second mounting groove 15 on its end face. The second mounting groove 15 is not connected to the first mounting groove 14. One end of the screw 3 is embedded in the second mounting groove 15, and the other end extends out of the second mounting groove 15.

[0052] The second mounting slot 15 is not connected to the first mounting slot 14, such as Figure 3 As shown, the insulating body 1 can completely insulate and isolate the screw 3 and nut 2, thereby ensuring the insulation and isolation of the two external electrical components, and also preventing creepage from the inside of the insulating body 1.

[0053] One end of the screw 3 is embedded in the second mounting groove 15. Based on the injection molding of the insulating body 1, it is easy to connect the cylinder 12 and the screw 3, and it can also ensure the stable connection between the screw 3 and the insulating body 1.

[0054] In some embodiments, the screw 3 described above can be as follows: Figure 2 The structure shown is described in the following document. Figure 2 The screw 3 includes an inner part 31 and an outer part 32 connected in sequence; the inner part 31 is embedded in the second mounting groove 15, and the outer diameter of the inner part 31 is greater than the outer diameter of the outer part 32 and equal to the outer diameter of the nut 2.

[0055] The inner portion 31 is used to connect with the cylinder 12, and the outer portion 32 is used to form an external thread.

[0056] The outer diameter of nut 2 is equal to the outer diameter of the inner portion 31. That is, the inner diameter of the first insert groove 14 is equal to the inner diameter of the second insert groove 15. This simplifies the mold structure of the injection-molded insulating body 1. An external thread is provided on the extension portion 32. The outer diameter of the extension portion 32 is smaller than the outer diameter of the inner portion 31, so the thread type of the extension portion 32 can be the same as the thread type of nut 2. During use, by observing one end of the insulating body 1, it can be determined whether the device's supporting insulating column is compatible with the electrical components of the equipment.

[0057] Please see Figure 2 and Figure 3 Based on the above embodiments, the outer peripheral surface of the embedded part 31 is provided with a second crimping tooth 311, and the groove wall of the second mounting groove 15 is provided with a second tooth groove 151, and the second crimping tooth 311 and the second tooth groove 151 are fitted together.

[0058] Preferably, the second crimping tooth 311 is disposed around the outer peripheral surface of the inner part 31, and the second tooth groove 151 is also disposed around the groove wall of the second mounting groove 15. The second crimping tooth 311 can be regarded as a knurling treatment on the surface of the inner part 31. The second crimping tooth 311 and the second tooth groove 151 are fitted together to ensure a good connection between the screw 3 and the cylinder 12.

[0059] Since the insulating body 1 is injection molded, it can be ensured that a second tooth groove 151 is formed on the groove wall of the second insert groove 15, which perfectly fits the second crimping tooth 311.

[0060] It should be noted that, in order to further improve the connection strength between the screw 3 and the cylinder 12, multiple sets of second crimping teeth 311 can be arranged axially at intervals on the outer surface of the inner part 31. Correspondingly, multiple sets of second tooth grooves 151 are arranged axially at intervals on the groove wall of the second mounting groove 15.

[0061] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A device support insulating post, characterized in that, include: An insulating body (1) includes a hexagonal prism (11) and a cylinder (12) connected in sequence; the outer peripheral wall of the cylinder (12) is provided with a plurality of protrusions (13), the plurality of protrusions (13) are distributed at intervals along the axial direction of the insulating body (1), and each protrusion (13) protrudes radially from the insulating body (1); Nut (2), disposed at one axial end of the insulating body (1); and The screw (3) is located at the other end of the axial direction of the insulating body (1).

2. The device support insulating post as described in claim 1, characterized in that, The hexagonal prism (11), the cylinder (12), and the plurality of protrusions (13) are integrally formed and are made of unsaturated polyester bulk molding compound.

3. The device support insulating post as described in claim 2, characterized in that, The protrusion (13) has an annular disc structure; one of the protrusions (13) located on the side is formed at the junction of the hexagonal prism (11) and the cylinder (12).

4. The device support insulating post as described in claim 1, characterized in that, The end face of the hexagonal prism (11) is provided with a first mounting groove (14), and the nut (2) is embedded in the first mounting groove (14), and the end face of the nut (2) is flush with the end face of the hexagonal prism (11).

5. The device support insulating post as described in claim 4, characterized in that, The nut (2) has a first crimping tooth (21) on its outer circumferential surface, and the first tooth groove (141) is provided on the groove wall of the first insert groove (14). The first crimping tooth (21) and the first tooth groove (141) are fitted together.

6. The device support insulating post as described in claim 4, characterized in that, The cylinder (12) has a second mounting groove (15) on its end face. The second mounting groove (15) is not connected to the first mounting groove (14). One end of the screw (3) is embedded in the second mounting groove (15), and the other end extends out of the second mounting groove (15).

7. The device support insulating post as described in claim 6, characterized in that, The screw (3) includes an inner part (31) and an outer part (32) connected in sequence; the inner part (31) is embedded in the second mounting groove (15), and the outer diameter of the inner part (31) is greater than the outer diameter of the outer part (32) and equal to the outer diameter of the nut (2).

8. The device support insulating post as described in claim 7, characterized in that, The outer peripheral surface of the inlay (31) is provided with a second crimping tooth (311), and the groove wall of the second insert groove (15) is provided with a second tooth groove (151). The second crimping tooth (311) and the second tooth groove (151) are fitted together.

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