A fully encapsulated water-cooled transformer
By adopting a load-bearing bracket and positioning components in the fully encapsulated water-cooled transformer, combined with cooling components and refrigeration circuits, the problem of inconvenient heat transfer in the transformer is solved, achieving rapid circulating cooling and efficient heat dissipation.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- XIAN AIKEPU ELECTRONIC TECH CO LTD
- Filing Date
- 2025-05-06
- Publication Date
- 2026-05-29
AI Technical Summary
The existing fully encapsulated water-cooled transformers have a complex structure, and the heat transferred to the heat sink is not easy to circulate and cool quickly, so the cooling effect needs to be improved.
The transformer body is stably installed using a support bracket and positioning components. Combined with cooling components and a refrigeration circuit, the design of cooling copper plates and cooling fins, along with the use of a circulating pump and refrigeration device to form a continuous cooling circuit, achieves rapid circulating cooling.
It achieves efficient and continuous heat dissipation of the transformer body, with a simple structure and significantly improved cooling effect.
Smart Images
Figure CN224304475U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of transformers, specifically a fully encapsulated water-cooled transformer. Background Technology
[0002] A transformer is a device that converts a certain level of AC voltage and current into another level of voltage and current at the same frequency based on the principle of electromagnetic induction. Compared with traditional oil-immersed transformers and dry-type transformers, fully enclosed water-cooled transformers mainly use water as a cooling medium to cool the transformer.
[0003] As disclosed in announcement number CN214588365U, a fully encapsulated water-cooled transformer includes a transformer body, cooling pipes, an inlet tank, an outlet tank, a cover, an inlet connector, an outlet connector, a heat dissipation fin assembly, heat dissipation fins, a fan box, and a heat dissipation fan. Cooling pipes are welded at equal intervals on the outside of the transformer body. An inlet tank and an outlet tank are fixed sequentially on one side of the transformer body. One end of the cooling pipe is connected to the inlet tank, and the other end of the cooling pipe is connected to the outlet tank. A cover is fixed to one side of both the inlet tank and the outlet tank by bolts. An inlet connector is fixed to the upper end of the cover on the inlet tank, and an outlet connector is fixed to the lower end of the cover on the outlet tank. Heat dissipation fin assemblies are fixed at equal intervals on the outside of the transformer body, and the six heat dissipation fin assemblies on the transformer body are respectively located on the inner wall of the six cooling pipes on the transformer body. This fully encapsulated water-cooled transformer uses both water cooling and air cooling for dual cooling, which improves cooling efficiency and has low energy consumption.
[0004] However, existing technologies suffer from complex structures, making it inconvenient to quickly circulate and cool the heat sink when the heat from the transformer is transferred to it, resulting in a need to improve the cooling effect. For example, the comparative patents listed above have this problem.
[0005] To address these issues, we propose a fully encapsulated water-cooled transformer. Utility Model Content
[0006] The purpose of this invention is to provide a fully encapsulated water-cooled transformer to solve the problems mentioned in the background art, such as complex structure, inconvenience in quickly circulating and cooling the heat sink when the heat of the transformer is transferred to the heat sink, and the need to improve the cooling effect.
[0007] To achieve the above objectives, this utility model provides the following technical solution: a fully encapsulated water-cooled transformer, comprising a transformer body and a support bracket disposed below the transformer body for bearing load;
[0008] Also includes:
[0009] The transformer body is mounted on the upper end of the support bracket via a positioning component at the lower end;
[0010] The transformer body is symmetrically provided with a cooling assembly on the left and right sides. The cooling assembly consists of a cooling box, cooling copper plates attached to the left and right sides of the transformer body, and cooling fins fixed to the outside of the cooling copper plates and immersed in the coolant inside the cooling box.
[0011] As a preferred technical solution of this utility model, the lower end of the transformer body is fixed with a support plate for support, and the front and rear sides of the support plate are provided with fixing grooves, and the fixing grooves are engaged with protrusions for positioning.
[0012] Meanwhile, the protrusions are fixed to the front and rear sides of the support bracket respectively.
[0013] Using the above technical solution, a support plate for support is fixed at the lower end of the transformer body, and fixing grooves are provided on the front and rear sides of the support plate, with positioning protrusions engaged in the fixing grooves.
[0014] Meanwhile, the protrusions are fixed on the front and rear sides of the support bracket respectively. The protrusions engage in the fixing groove, which facilitates the limiting of the support plate and the support bracket, and positions the transformer body during installation.
[0015] As a preferred technical solution of this utility model, the positioning component consists of a base plate and a fixing column arranged in a "T" shape, a fixing block for preventing rotation, and a fixing cap for locking and limiting.
[0016] By adopting the above technical solution, the positioning component consists of a base plate and a fixed column arranged in a "T" shape, a fixed block to prevent rotation, and a fixed cap with a locking and limiting function. The positioning component facilitates the limiting of the position between the support plate and the load-bearing bracket.
[0017] As a preferred technical solution of this utility model, the left and right ends of the base plate are engaged with the protrusions fixed to the bottom of the support bracket, and the upper end of the base plate is fixedly connected with a fixing column. The base plate drives the fixing column to be inserted into the support bracket, and the fixing column is respectively inserted into the front and rear ends of the support plate.
[0018] By adopting the above technical solution, the left and right ends of the base plate are engaged with the protrusions fixed to the bottom of the support bracket, and the upper end of the base plate is fixedly connected with a fixing column. The base plate drives the fixing column to be inserted into the support bracket. At the same time, the fixing column is inserted into the front and rear ends of the support plate, which facilitates the fixing of the support plate to the support bracket and the stable installation of the transformer body.
[0019] As a preferred embodiment of this utility model, the outer surface of the fixing column is threaded with a fixing cap, and the fixing cap is fitted and disposed on the upper end of the support plate.
[0020] Using the above technical solution, a fixing cap is threaded onto the outer surface of the fixing column, and the fixing cap is fitted to the upper end of the support plate, which facilitates the clamping and limiting of the support plate.
[0021] As a preferred embodiment of this utility model, the cooling copper plate is fixedly connected to the inner side of the cooling box, and a sealing gasket is provided between the cooling copper plate and the cooling box.
[0022] The above technical solution uses a cooling copper plate fixedly connected to the inside of the cooling box, and a sealing gasket is fitted between the cooling copper plate and the cooling box. The sealing gasket is fitted between the cooling box and the cooling copper plate, which provides good sealing and prevents coolant leakage.
[0023] As a preferred technical solution of this utility model, the upper and lower ends of the cooling box are fixedly connected with mounting plates, and the middle of the mounting plate is provided with a mounting column for supporting and fixing to the side of the transformer body.
[0024] The above technical solution involves fixing mounting plates to both the upper and lower ends of the cooling box, with a mounting column running through the middle of the mounting plate to support and fix it to the side of the transformer body, facilitating the connection and installation between the cooling box and the transformer body.
[0025] As a preferred embodiment of this utility model, the mounting plate and the mounting column are limited by fastening bolts that pass through the front and rear ends of the mounting plate.
[0026] By adopting the above technical solution, the mounting plate and the mounting column are limited by fastening bolts that pass through the front and rear ends of the mounting plate, which facilitates the limitation between the mounting plate and the mounting column and the positioning of the cooling box.
[0027] As a preferred technical solution of this utility model, an appropriate amount of coolant is provided between the individual units of the left and right cooling boxes, and the individual units of the left and right cooling boxes are connected by connecting pipes on the front and rear sides.
[0028] Using the above technical solution, an appropriate amount of coolant is provided between the individual units of the left and right cooling boxes, and the individual units of the left and right cooling boxes are connected by connecting pipes on the front and rear sides, thereby forming a refrigeration circuit to continuously cool the cooling copper plate and cooling fins.
[0029] As a preferred technical solution of this utility model, a circulation pump and a refrigeration device are respectively provided on the front connecting pipe, and the circulation pump and the connecting pipe together with the connecting pipe and the cooling box form a refrigeration circuit.
[0030] By adopting the above technical solution, a circulation pump and a cooling device are respectively installed on the front connecting pipe, and the circulation pump and the connecting pipe together with the cooling box form a cooling circuit. By circulating cooling the cooling box, the transformer body can be continuously cooled.
[0031] Compared with the prior art, the beneficial effects of this utility model are: the fully encapsulated water-cooled transformer has a simple overall structural design. Through the setting of the positioning components, the transformer body can be positioned and installed on the upper end of the support bracket very stably. Through the setting of the connecting pipe, circulating pump and refrigeration device, the coolant in the cooling tanks on the left and right sides can flow and continuously cool, forming a refrigeration circuit. It can quickly, continuously and cyclically cool the cooling copper plate and cooling fins, and can carry away the heat of the transformer body, resulting in high heat dissipation efficiency of the transformer body.
[0032] 1. It is equipped with a support bracket and a limiting mechanism. The limiting mechanism includes a base plate, a fixing block, a fixing column and a fixing cap. Through the setting of the support bracket and the limiting mechanism, the transformer body can be fixedly installed on the upper end of the support bracket very stably.
[0033] 2. A cooling assembly is provided, which consists of a cooling box, cooling copper plates and cooling fins. The cooling copper plates are respectively attached to the left and right ends of the transformer body, and the cooling fins are immersed in the coolant inside the cooling box, so that the cooling copper plates and cooling fins can be rapidly circulated and cooled, achieving efficient and continuous heat dissipation of the transformer body.
[0034] 3. It is equipped with connecting pipes, a circulating pump and a refrigeration device. The connecting pipes, circulating pump, refrigeration device and cooling box form a refrigeration circuit to flow and circulate the coolant in the cooling box to ensure the actual cooling and heat dissipation effect. Attached Figure Description
[0035] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0036] Figure 2 This is a schematic diagram of the structure of this utility model from below;
[0037] Figure 3 This utility model Figure 1 Enlarged structural diagram at point A in the middle;
[0038] Figure 4 This is an exploded structural diagram of the support plate, protrusion, base plate, fixing block, fixing column, and fixing cap of this utility model;
[0039] Figure 5 This is an exploded structural diagram of the transformer body, support plate, bearing bracket, and protrusion of this utility model;
[0040] Figure 6 This is an exploded structural diagram of the cooling copper plate, cooling fins, sealing gasket, and cooling box of this utility model.
[0041] Figure 7 This utility model Figure 1 Enlarged structural diagram at point B;
[0042] Figure 8 This is a schematic diagram of the overall structure of the cooling box, cooling copper plate and connecting pipe of this utility model.
[0043] In the diagram: 1. Transformer body; 2. Support plate; 3. Fixing groove; 4. Bearing bracket; 5. Protrusion; 6. Base plate; 7. Fixing block; 8. Fixing column; 9. Fixing cap; 10. Cooling box; 11. Cooling copper plate; 12. Cooling fins; 13. Sealing gasket; 14. Mounting plate; 15. Mounting column; 16. Fastening bolt; 17. Connecting pipe; 18. Circulating pump; 19. Refrigeration device. Detailed Implementation
[0044] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0045] Please see Figures 1-8 .
[0046] To address the problems in existing technologies where the structure is complex and the heat from the transformer is transferred to the heat sink, making it inconvenient to quickly circulate and cool the heat sink, thus requiring improvement in cooling efficiency, this solution proposes a fully encapsulated water-cooled transformer. The transformer body 1 is equipped with a transformer body 1 and a support bracket 4 positioned below the transformer body 1 for support. The transformer body 1 is mounted on the upper end of the support bracket 4 via a positioning component at its lower end. Cooling components are symmetrically arranged on the left and right sides of the transformer body 1.
[0047] like Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5As shown, the positioning assembly consists of a base plate 6 and a fixing column 8 arranged in a "T" shape, a fixing block 7 to prevent rotation, and a fixing cap 9 with locking and limiting function. The lower end of the transformer body 1 is fixed with a support plate 2. The front and rear ends of the support plate 2 are provided with fixing grooves 3. The transformer body 1 is lifted by an external lifting tool and placed on the bearing bracket 4. The fixing groove 3 is aligned with the protrusions 5 fixed on the front and rear sides of the bearing bracket 4, so that the protrusions 5 are engaged in the fixing groove 3, which facilitates the positioning of the transformer body 1. After positioning, the base plate 6 drives the fixing column 8 to be inserted into the bearing bracket 4. At the same time, the fixing column 8 is inserted into the front and rear ends of the support plate 2 respectively. The base plate 6 is engaged with the fixing block 7 fixed on the inner side of the bearing bracket 4. Then, the fixing cap 9 threaded to the outer surface of the fixing column 8 is rotated so that the fixing cap 9 is fitted against the upper end of the support plate 2, which facilitates the pressing and fixing of the support plate 2 and the stable installation of the transformer body 1.
[0048] like Figure 6 , Figure 7 and Figure 8 As shown, the cooling assembly consists of a cooling box 10, cooling copper plates 11 fitted to the left and right sides of the transformer body 1, and cooling fins 12 fixed to the outside of the cooling copper plates 11 and immersed in the coolant inside the cooling box 10. A sealing gasket 13 is fitted between the cooling box 10 and the cooling copper plates 11 to prevent leakage. The cooling copper plates 11 are fixed in the cooling box 10. Mounting plates 14 are fixedly connected to both the upper and lower ends of the cooling box 10. The mounting plates 14 are fitted onto the outside of the mounting posts 15 fixed to the outer side of the transformer body 1, so that the cooling copper plates 11 are respectively fitted to the left and right ends of the transformer body 1. Then, the mounting plates 14 and the mounting posts 15 are limited by fastening bolts 16. At the same time, the connecting pipes 17 are respectively connected to the left and right sides. The individual cooling boxes 10 at each end are connected, and the connecting pipe 17, the circulating pump 18, and the refrigeration device 19 form a refrigeration circuit. The cooling boxes 10 are filled with an appropriate amount of coolant. When the transformer body 1 generates heat during operation, the heat is transferred to the cooling copper plate 11 and the cooling fins 12. The coolant in the cooling boxes 10 quickly cools the cooling fins 12 and the cooling copper plate 11. The circulating pump 18 draws out the coolant from one side of the cooling boxes 10, and after being cooled again by the refrigeration device 19, it re-enters the cooling boxes 10 on the other side. This forms a circuit, which can continuously cool the cooling copper plate 11 and the cooling fins 12, ensuring the cooling effect on the transformer body 1.
[0049] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A fully encapsulated water-cooled transformer, comprising a transformer body (1) and a support bracket (4) disposed below the transformer body (1) for bearing load; Its features are, Also includes: The transformer body (1) is mounted on the upper end of the bearing bracket (4) via a positioning component at the lower end; The transformer body (1) is symmetrically provided with a cooling assembly on the left and right sides. The cooling assembly consists of a cooling box (10), cooling copper plates (11) attached to the left and right sides of the transformer body (1), and cooling fins (12) fixed to the outside of the cooling copper plates (11) and immersed in the coolant inside the cooling box (10).
2. The fully encapsulated water-cooled transformer according to claim 1, characterized in that: The lower end of the transformer body (1) is fixed with a support plate (2) for support, and the front and rear sides of the support plate (2) are provided with fixing grooves (3), and the fixing grooves (3) are engaged with protrusions (5) for positioning. Meanwhile, the protrusions (5) are fixed to the front and rear sides of the bearing bracket (4).
3. A fully encapsulated water-cooled transformer according to claim 1, characterized in that: The positioning assembly consists of a base plate (6) and a fixing post (8) arranged in a "T" shape, a fixing block (7) to prevent rotation, and a fixing cap (9) with locking and limiting function.
4. A fully encapsulated water-cooled transformer according to claim 3, characterized in that: The left and right ends of the base plate (6) are engaged with the protrusions (5) fixed at the bottom of the support bracket (4), and the upper end of the base plate (6) is fixedly connected with a fixing column (8). The base plate (6) drives the fixing column (8) to be inserted into the support bracket (4), and the fixing column (8) is inserted into the front and rear ends of the support plate (2) respectively.
5. A fully encapsulated water-cooled transformer according to claim 4, characterized in that: The outer surface of the fixed column (8) is threaded with a fixing cap (9), and the fixing cap (9) is fitted to the upper end of the support plate (2).
6. A fully encapsulated water-cooled transformer according to claim 1, characterized in that: The cooling copper plate (11) is fixedly connected to the inside of the cooling box (10), and a sealing gasket (13) is provided between the cooling copper plate (11) and the cooling box (10).
7. A fully encapsulated water-cooled transformer according to claim 6, characterized in that: The upper and lower ends of the cooling box (10) are fixedly connected to mounting plates (14), and the middle of the mounting plate (14) is provided with a mounting column (15) for supporting and fixing to the side of the transformer body (1).
8. A fully encapsulated water-cooled transformer according to claim 7, characterized in that: The mounting plate (14) and the mounting column (15) are limited by fastening bolts (16) that pass through the front and rear ends of the mounting plate (14).
9. A fully encapsulated water-cooled transformer according to claim 7, characterized in that: Each unit of the left and right cooling box (10) is provided with an appropriate amount of coolant, and the units of the left and right cooling box (10) are connected by connecting pipes (17) on the front and rear sides.
10. A fully encapsulated water-cooled transformer according to claim 9, characterized in that: A circulation pump (18) and a refrigeration device (19) are respectively installed on the front connecting pipe (17), and the circulation pump (18) and the connecting pipe (17) together with the connecting pipe (17) and the cooling box (10) form a refrigeration circuit.