A shaping and trimming device based on capacitor processing
By combining the conveying limit unit and the rotating unit, the problems of uneven positioning and cutting during the capacitor lead cutting process are solved, achieving stable conveying and efficient lead cutting, thus improving the quality and efficiency of capacitor processing.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- 张磊
- Filing Date
- 2025-05-28
- Publication Date
- 2026-05-29
AI Technical Summary
Existing capacitors are difficult to position and cut stably during the lead-cutting process, resulting in uneven cutting, defects, and difficulty in manual operation, as well as serious obstruction of vision.
The system employs an arc-shaped recessed groove and elastic sliding strip in the conveying and limiting unit, along with a rotating disk and limiting head in the rotating unit, combined with a cutting blade and a chip collector, to achieve stable conveying and cutting of capacitor leads.
It achieves stable positioning and uniform cutting of capacitors, reduces shaking and obstruction of vision, improves cutting quality and efficiency, and has a good effect on debris recycling.
Smart Images

Figure CN224304544U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of capacitor lead cutting technology, specifically to a shaping and lead cutting device based on capacitor processing. Background Technology
[0002] After being processed and shaped, the capacitor's two leads are bent at a certain angle using a capacitor bending and cutting device, and then the two leads are cut to meet the requirements of the circuit board. A capacitor is a device that stores electric charge, consisting of two conductors close to each other with a layer of non-conductive insulating medium sandwiched in between. Its ability to store electric charge is usually simply referred to as capacitance, represented by the letter C. Capacitors are one of the most widely used electronic components in electronic devices, and are extensively used in circuits for DC blocking and AC passing, coupling, bypassing, filtering, tuning circuits, energy conversion, and control.
[0003] For example, Chinese Patent Publication No. CN113477846A describes a capacitor bending and cutting device, which includes a worktable and a material platform installed on the top surface of the worktable. A guide groove is provided on the top surface of the material platform, and a capacitor is placed in the guide groove. A bending mechanism for bending the capacitor leads and a cutting mechanism for cutting the capacitor leads are installed at one end of the material platform. A receiving mechanism for transporting the processed capacitor away from the material platform is also installed on the material platform.
[0004] The existing technology has the following problems: Existing capacitors are generally cylindrical and relatively small in size. When cutting the leads, it is not easy to handle them manually and they can also easily obstruct the view. In addition, when cutting capacitors, because of their small size, it is not easy to position them properly. The tilting of the capacitors can lead to uneven cutting and defects. Utility Model Content
[0005] The purpose of this invention is to provide a shaping and cutting device based on capacitor processing to solve the problems mentioned in the background art.
[0006] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is as follows:
[0007] A capacitor-based shaping and cutting device includes a capacitor cutting device body, the capacitor cutting device body includes an overlapping platform, a conveying and limiting unit is provided on the top outer surface of the overlapping platform, a rotating unit is fixedly installed on the back of the overlapping platform, a swing limiting cutting unit is fixedly connected to the output end of the rotating unit, and an overlapping and chip suction unit is provided on the top surface of the overlapping platform.
[0008] A further improvement of this utility model is that the conveying limiting unit includes a conveyor belt fixedly connected to the inner surface of the bottom of the overlapping platform. An arc-shaped recessed groove is provided on the top outer surface of the conveyor belt. The arc-shaped recessed groove is used to engage the surface of the capacitor and limit its position. Elastic sliding strips are fixedly connected to the top surface of the conveyor belt and at the two sides of the arc-shaped recessed groove. The elastic sliding strips are softly attached to the surface of the capacitor to reduce shaking during movement.
[0009] A further improvement of the present invention is that the rotating unit includes a rotator fixedly connected to the back of the lap joint, and a rotating disk is fixedly connected to the output end of the rotator.
[0010] A further improvement of this utility model is that a capacitor limiting head is fixedly connected to the outer surface of the rotating disk, so that the capacitor limiting head overlaps the surface of the conveyor belt. An arc-shaped overlapping groove is provided on the outer surface of the capacitor limiting head, which is pressed against the surface of the capacitor in conjunction with the arc-shaped overlapping groove.
[0011] A further improvement of this utility model is that the swing limiting cutting unit includes a connecting rod fixedly connected to the outer surface of the rotating disk. The connecting rod and the capacitor limiting head are always in the same position. A cutting blade is fixedly connected to one end of the connecting rod. When the capacitor limiting head moves, the cutting blade cuts off the capacitor feet on the surface of the overlapping platform.
[0012] A further improvement of this utility model is that a shielding and sealing sleeve is fixedly connected to the top surface of the overlapping platform, and a capacitor feeder is fixedly connected to the right edge of the front side of the overlapping platform. The processed capacitors are guided into the interior of the capacitor feeder and evenly guided to the surface of the conveyor belt.
[0013] A further improvement of this utility model is that the overlapping and dust-collecting unit includes an overlapping platform plate fixedly connected to the outer surface of the top of the overlapping platform. When the capacitor is transported, the capacitor feet overlap the surface of the overlapping platform plate. A dust collector is provided on the top surface of the overlapping platform plate, and the dust collector is used to collect and clean up the cut-off debris.
[0014] Due to the adoption of the above technical solution, the technological progress achieved by this utility model compared to the prior art is as follows:
[0015] 1. This utility model provides a shaping and cutting device based on capacitor processing. The processed capacitor is guided into the interior of the capacitor feeder and evenly guided to the surface of the conveyor belt. The surface of the capacitor is clamped by the arc-shaped recessed groove to limit its position. At the same time, the elastic sliding soft strip is softly attached to the surface of the capacitor to reduce shaking during movement.
[0016] 2. This utility model provides a shaping and cutting device based on capacitor processing. It is used in conjunction with a rotary device to rotate a rotating disk. When the capacitor limiting head moves to the bottom, it overlaps with the surface of the conveyor belt. The arc-shaped overlapping groove is pressed against the surface of the capacitor, and the arc-shaped recessed groove limits its position.
[0017] 3. This utility model provides a shaping and cutting device based on capacitor processing. The connecting rod and the capacitor limiting head are always in the same position. When the capacitor is transported, the capacitor feet overlap the surface of the overlapping platform. When the capacitor limiting head moves, the cutting blade cuts the capacitor feet on the surface of the overlapping platform. Then, the chip collector collects and cleans up the cut-off debris. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the structure of this utility model;
[0019] Figure 2 This is a three-dimensional structural diagram of the back of the capacitor lead-cutting device of this utility model;
[0020] Figure 3 This is a three-dimensional structural diagram of the conveyor track of this utility model;
[0021] Figure 4 This is a three-dimensional structural diagram of a portion of the capacitor lead-cutting device of this utility model.
[0022] Figure 5 This is a three-dimensional structural diagram of the capacitor limiting head of this utility model.
[0023] In the diagram: 1. Capacitor cutting device body; 11. Overlapping platform; 12. Conveyor belt; 121. Arc-shaped recessed groove; 122. Elastic sliding strip; 13. Capacitor feeder; 14. Rotator; 15. Rotary disc; 16. Sealing sleeve; 17. Capacitor limiting head; 171. Arc-shaped overlapping groove; 18. Connecting rod; 19. Cutting blade; 110. Overlapping platform; 111. Chip collector. Detailed Implementation
[0024] The present invention will be further described in detail below with reference to embodiments:
[0025] Example 1
[0026] like Figure 1-5 As shown, this utility model provides a capacitor cutting and shaping device, including a capacitor cutting device body 1. The capacitor cutting device body 1 includes an overlapping platform 11. A conveying limiting unit is provided on the top outer surface of the overlapping platform 11. A rotating unit is fixedly installed on the back of the overlapping platform 11. A swing limiting cutting unit is fixedly connected to the output end of the rotating unit. An overlapping and chip suction unit is provided on the top surface of the overlapping platform 11. The conveying limiting unit includes a conveyor belt 12 fixedly connected to the bottom inner surface of the overlapping platform 11, so that the capacitor cutting device is limited to a certain extent. Position head 17 overlaps the surface of the conveyor belt 12. An arc-shaped recessed groove 121 is provided on the top outer surface of the conveyor belt 12. The arc-shaped recessed groove 121 is used to engage the surface of the capacitor and limit its position. Elastic sliding strips 122 are fixedly connected to the top surface of the conveyor belt 12 and at the two sides of the arc-shaped recessed groove 121. The elastic sliding strips 122 are flexibly attached to the surface of the capacitor to reduce shaking during movement.
[0027] Example 2
[0028] like Figure 1-5 As shown, based on Embodiment 1, this utility model provides a technical solution: Preferably, the rotating unit includes a rotator 14 fixedly connected to the back of the overlapping platform 11, which rotates the rotating disk 15. The rotating disk 15 is fixedly connected to the output end of the rotator 14. A capacitor limiting head 17 is fixedly connected to the outer surface of the rotating disk 15. When the capacitor limiting head 17 moves to the bottom, an arc-shaped overlapping groove 171 is formed on the outer surface of the capacitor limiting head 17. The arc-shaped overlapping groove 171 presses against the surface of the capacitor. The swing limiting cutting unit includes a connecting rod 18 fixedly connected to the outer surface of the rotating disk 15. The connecting rod 18 and the capacitor limiting head 17 are always in the same position. A cutting blade 19 is fixedly connected to one end of the connecting rod 18. When the capacitor limiting head 17 moves, the cutting blade 19 cuts the capacitor feet on the surface of the overlapping platform 110.
[0029] Example 3
[0030] like Figure 1-5As shown, based on Embodiment 1, this utility model provides a technical solution: Preferably, a shielding and sealing sleeve 16 is fixedly connected to the top surface of the overlapping platform 11, and a capacitor feeder 13 is fixedly connected to the right edge of the front side of the overlapping platform 11. The processed capacitors are guided into the interior of the capacitor feeder 13 and evenly guided to the surface of the conveyor belt 12. The overlapping and chip suction unit includes an overlapping platform plate 110 fixedly connected to the outer surface of the top of the overlapping platform 11. When the capacitors are transported, the capacitor feet overlap the surface of the overlapping platform plate 110. A chip suction device 111 is provided on the top surface of the overlapping platform plate 110, and the chip suction device 111 is used to collect and clean up the cut-off chips.
[0031] The working principle of this capacitor-based shaping and cutting equipment will be explained in detail below.
[0032] like Figure 1-5 As shown, the processed capacitors are guided into the capacitor feeder 13 and evenly distributed onto the surface of the conveyor belt 12. The arc-shaped recessed groove 121 engages with the capacitor surface, limiting its position. Simultaneously, the elastic sliding strip 122 softly overlaps the capacitor surface, reducing swaying during movement. The rotating disc 15 is rotated by the rotator 14. When the capacitor limiting head 17 reaches its lowest point, it engages with the surface of the conveyor belt 12. On the surface, the arc-shaped overlapping groove 171 is pressed against the surface of the capacitor, and the arc-shaped recessed groove 121 defines its position. The connecting rod 18 and the capacitor limiting head 17 are always in the same position. When the capacitor is transported, the capacitor feet overlap the surface of the overlapping platform 110. When the capacitor limiting head 17 moves, the cutting blade 19 cuts the capacitor feet on the surface of the overlapping platform 110, and the chip collector 111 collects and cleans up the cut-off debris.
[0033] The present invention has been described in detail above. However, modifications or improvements can be made to it, which will be obvious to those skilled in the art. Therefore, any modifications or improvements that do not depart from the spirit of the present invention are within the protection scope of the present invention.
Claims
1. A capacitor-based shaping and cutting device, suitable for performing uniform cutting of capacitor leads, comprising a capacitor lead cutting device body (1), wherein the capacitor lead cutting device body (1) includes an overlapping platform (11), characterized in that: A conveying limiting unit is provided on the top outer surface of the overlapping platform (11), a rotating unit is fixedly installed on the back of the overlapping platform (11), a swing limiting cutting unit is fixedly connected to the output end of the rotating unit, and an overlapping and dust suction unit is provided on the top surface of the overlapping platform (11).
2. The forming and cutting device based on capacitor processing according to claim 1, characterized in that: The conveying limiting unit includes a conveying track (12) fixedly connected to the inner surface of the bottom of the overlapping platform (11). An arc-shaped recessed groove (121) is provided on the outer top surface of the conveying track (12). Elastic sliding strips (122) are fixedly connected to the top surface of the conveying track (12) and at the two sides of the arc-shaped recessed groove (121).
3. The forming and cutting device based on capacitor processing according to claim 1, characterized in that: The rotating unit includes a rotator (14) fixedly connected to the back of the lap joint (11), and a rotating disk (15) is fixedly connected to the output end of the rotator (14).
4. The shaping and cutting device based on capacitor processing according to claim 3, characterized in that: A capacitor limiting head (17) is fixedly connected to the outer surface of the rotating disk (15), and an arc-shaped overlapping groove (171) is provided on the outer surface of the capacitor limiting head (17).
5. A shaping and cutting device based on capacitor processing according to claim 3, characterized in that: The swing-limiting cutting unit includes a connecting rod (18) fixedly connected to the outer surface of the rotating disk (15), and a cutting blade (19) is fixedly connected to one end of the connecting rod (18).
6. The shaping and cutting device based on capacitor processing according to claim 1, characterized in that: A shielding and sealing sleeve (16) is fixedly connected to the top surface of the overlapping platform (11), and a capacitor feeder (13) is fixedly connected to the right edge of the front side of the overlapping platform (11).
7. The shaping and cutting device based on capacitor processing according to claim 1, characterized in that: The overlapping chip suction unit includes an overlapping platform plate (110) fixedly connected to the top outer surface of the overlapping platform (11), and a chip suction device (111) is provided on the top surface of the overlapping platform plate (110).