Industrial valve with anti-clogging function

Abstract

This utility model discloses an industrial valve with anti-clogging function, including a waste removal box. An inlet pipe is located on the left side of the waste removal box, and a water passage pipe is located on the right side. A pair of electric push rods are fixedly connected to the top of the waste removal box. In actual use, industrial water flows into the waste removal box through the inlet pipe. Under the sealing effect of sealing ring one, impurities are intercepted in the filter screen barrel. The filtered water is discharged through sealing ring two and the water passage pipe. When the filter screen barrel is clogged, the electric push rods are activated, causing the connecting plate, connecting rod, and connecting sleeve to move downwards, and the cleaning roller scrapes away impurities from the inner wall of the filter screen. Sealing ring three prevents impurities from overflowing. By unscrewing the screws and removing the fixing seat, impurities can be discharged from the slot opening. This device solves the problem of the time-consuming and laborious process of disassembling and cleaning the entire valve after clogging in existing equipment. Through the linkage of various components, it achieves rapid cleaning and convenient waste removal, ensuring smooth water flow and improving waste removal efficiency.

Description

Technical Field

[0001] This utility model relates to the field of industrial valves, specifically an industrial valve with anti-clogging function. Background Technology

[0002] An industrial valve with anti-clogging function is an important piece of equipment for ensuring the stable operation of industrial pipeline systems. It incorporates an anti-clogging design on top of the traditional valve structure. The valve's internal flow channel structure, such as large-radius bends and smooth inner walls, reduces media residue and scale buildup. It is also equipped with self-cleaning components, such as a retractable scraper and pulse flushing device, which automatically remove impurities and crystals adhering to the valve. Furthermore, some valves are equipped with intelligent monitoring modules that monitor changes in valve pressure and flow in real time. If any signs of blockage are detected, a clearing procedure is immediately initiated. These designs effectively prevent clogging when conveying media containing particles, viscous substances, or easily crystallizing media, reducing downtime for maintenance and improving the operational efficiency and reliability of industrial pipeline systems.

[0003] In the prior art, when handling fluids containing impurities, existing industrial valves are prone to accumulating impurities inside the valve, leading to blockage. Once blockage occurs, the entire valve often needs to be disassembled and cleaned, which not only consumes a lot of time and manpower, but also affects the continuity of industrial production, reduces production efficiency, and increases maintenance costs. In order to solve this technical problem, this utility model proposes an industrial valve with anti-blockage function. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] In existing technologies, when handling fluids containing impurities, existing industrial valves are prone to clogging due to the accumulation of impurities inside the valve. Once clogging occurs, the entire valve often needs to be disassembled and cleaned, which not only consumes a lot of time and manpower but also affects the continuity of industrial production, reduces production efficiency, and increases maintenance costs. To solve this technical problem, this utility model proposes an industrial valve with anti-clogging function.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, this utility model provides the following technical solution: an industrial valve with anti-clogging function, comprising a cleaning box, an inlet pipe on the left side of the cleaning box, a water pipe on the right side of the cleaning box, a pair of electric push rods fixedly connected to the top of the cleaning box, a connecting plate fixedly connected to the output end of the electric push rods, a connecting rod fixedly connected to the bottom of the connecting plate, a connecting sleeve fixedly connected to the top of the cleaning box, and the connecting rod slidably connected within the connecting sleeve, a cleaning roller fixedly connected to the end of the connecting rod, a filter screen barrel inside the cleaning box, and the cleaning roller slidably connected inside the cleaning roller.

[0008] Preferably, a sealing ring is fixedly connected inside the left side of the impurity removal box, and the water inlet pipe is fixedly connected inside the sealing ring. At the same time, a water inlet is opened on the left side of the filter screen barrel, and the other end of the sealing ring is fixedly connected to the edge surface of the water inlet.

[0009] Preferably, both the impurity removal box and the filter screen barrel have open bottoms, and a sealing ring is provided between the inner wall of the bottom end of the impurity removal box and the outer wall of the bottom end of the filter screen barrel.

[0010] Preferably, the bottom of the impurity removal box is provided with a fixing bracket, the fixing bracket has a slot inside, the bottom of the impurity removal box is inserted into the slot, and the fixing bracket is fixedly installed on the impurity removal box by screws.

[0011] Preferably, a sealing ring two is fixedly connected to the left end of the water pipe, and the sealing ring two is fixedly connected between the inner wall of the impurity removal box and the outer wall of the filter screen barrel.

[0012] Preferably, a valve body is provided at the other end of the water pipe, the valve body includes a valve stem and a valve plate, a handle is fixedly connected to the top of the valve stem, and a water outlet pipe is provided on the other side of the valve body.

[0013] (III) Beneficial Effects

[0014] This utility model provides an industrial valve with anti-clogging function. It has the following beneficial effects:

[0015] (1) Industrial water flows into the impurity removal box through the inlet pipe. Under the sealing effect of sealing ring one, impurities are intercepted in the filter screen barrel. The filtered water is discharged through the water pipe via sealing ring two. When the filter screen barrel is clogged, the electric push rod is activated to move the connecting plate, connecting rod and connecting sleeve downwards, and the cleaning roller scrapes off the impurities on the inner wall of the filter screen. Sealing ring three prevents impurities from overflowing. The screws are unscrewed and the fixing bracket is removed, and the impurities can be discharged from the slot opening. This device solves the problem of the time-consuming and laborious process of disassembling and cleaning the valve after the existing equipment is clogged. Through the linkage of various components, it achieves rapid cleaning and convenient impurity discharge, ensures smooth water flow, improves impurity removal efficiency, reduces the frequency of manual maintenance, and ensures the continuity and stability of industrial water treatment. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 This is a schematic cross-sectional view of the overall structure of this utility model;

[0018] Figure 3 This is a schematic diagram of the internal structure of the impurity removal box of this utility model.

[0019] In the diagram: 1. Impurity removal box; 2. Water inlet pipe; 3. Sealing ring one; 4. Electric push rod; 5. Connecting plate; 6. Connecting rod; 7. Connecting sleeve; 8. Sealing ring two; 9. Filter screen barrel; 10. Fixing bracket; 11. Cleaning roller; 12. Sealing ring three; 13. Slot; 14. Screw; 15. Water pipe; 16. Valve body; 17. Valve stem; 18. Valve plate; 19. Handle; 20. Water outlet pipe; 21. Water inlet. Detailed Implementation

[0020] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.

[0021] Please see Figure 1-3 This utility model provides a technical solution:

[0022] Example 1: An industrial valve with anti-clogging function includes a cleaning box 1. A water inlet pipe 2 is located on the left side of the cleaning box 1, and a water passage pipe 15 is located on the right side. A pair of electric push rods 4 are fixedly connected to the top of the cleaning box 1. A connecting plate 5 is fixedly connected to the output end of the electric push rods 4. A connecting rod 6 is fixedly connected to the bottom of the connecting plate 5. A connecting sleeve 7 is fixedly connected to the top of the cleaning box 1, and the connecting rod 6 is slidably connected within the connecting sleeve 7. A cleaning roller 11 is fixedly connected to the end of the connecting rod 6. A filter screen barrel 9 is installed inside the cleaning box 1, and the cleaning roller 11 is slidably connected inside the cleaning roller 11. A sealing ring 3 is fixedly connected to the inside of the left side of the cleaning box 1. The water inlet pipe 2 is fixedly connected to the inside of the sealing ring 3. A water inlet 21 is opened on the left side of the filter screen barrel 9. 3. The other end is fixedly connected to the edge surface of the inlet 21. The bottom of both the impurity removal box 1 and the filter screen barrel 9 are open. At the same time, a sealing ring 12 is provided between the inner wall of the bottom of the impurity removal box 1 and the outer wall of the bottom of the filter screen barrel 9. A fixing seat 10 is provided at the bottom of the impurity removal box 1. A slot 13 is opened inside the fixing seat 10. The bottom of the impurity removal box 1 is inserted into the slot 13. The fixing seat 10 is fixedly installed on the impurity removal box 1 by screws 14. A sealing ring 8 is fixedly connected to the left end of the water pipe 15. The sealing ring 8 is fixedly connected between the inner wall of the impurity removal box 1 and the outer wall of the filter screen barrel 9. A valve body 16 is provided at the other end of the water pipe 15. The valve body 16 includes a valve stem 17 and a valve plate 18. A handle 19 is fixedly connected to the top of the valve stem 17. A water outlet pipe 20 is provided on the other side of the valve body 16.

[0023] When the operator uses valve body 16 to control the flow of industrial water, water flows through inlet pipe 2 into impurity removal box 1. Under the sealing effect of sealing ring 3, impurities are trapped inside filter screen barrel 9. The filtered water flows through sealing ring 8 into water pipe 15 and is finally discharged from outlet pipe 20. When filter screen barrel 9 becomes clogged due to long-term use, the electric push rod 4 is activated, which moves connecting plate 5, connecting rod 6, and connecting sleeve 7 downwards, causing cleaning roller 11 to move synchronously downwards inside filter screen barrel 9, scraping away impurities from the inner wall. Sealing ring 12 ensures that impurities do not leak out. Unscrewing screw 14 and removing fixing bracket 10 allows impurities to be discharged. After cleaning, reinstallation is performed, effectively preventing valve clogging and improving industrial water treatment efficiency.

[0024] Working principle: When the operator uses valve body 16 to stop and flow industrial water, the water first enters through inlet pipe 2, passes through impurity removal box 1, and then exits through water pipe 15 and outlet pipe 20. The water then enters the filter screen 9 inside the impurity removal box 1 through inlet pipe 2. Due to the sealing of sealing ring 3, impurities in the water can only remain inside the filter screen 9. The filtered water flows through sealing ring 8 to water pipe 15. After prolonged filtration and impurity interception, the filter screen 9 may become clogged. At this time, the electric push rod 4 is activated, causing the connecting plate 5 to move downwards and the connecting rod 6 to circulate water. As the connecting sleeve 7 moves downward, the connecting rod 6 moves downward, causing the cleaning roller 11 to move downward together inside the filter screen barrel 9, cleaning and scraping off the impurities on the inner wall of the filter screen barrel 9. The end of the filter screen barrel 9 is sealed to the end of the impurity removal box 1 by the sealing ring 12, preventing impurities from entering the outside of the filter screen barrel 9. At this time, the screw 14 is unscrewed, and the fixing bracket 10 can be removed from the bottom of the impurity removal box 1. The impurities are then discharged through the opening. After being cleaned, it can be reinstalled for continued use. Through their cooperation, it is ensured that the valve will not be blocked during use, thus improving work efficiency.

[0025] All electrical components mentioned in this article are electrically connected to the controller and power supply. The control method of this utility model is controlled by the controller. The control circuit of the controller can be implemented by simple programming by those skilled in the art. The power supply is also common knowledge in the art. Furthermore, this utility model is mainly used to protect mechanical devices, so the control method and circuit connection will not be explained in detail.

[0026] It should be noted that in this paper, relational terms such as first and second are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations.

Claims

1. An industrial valve with anti-clogging function, characterized in that: The device includes a cleaning box (1), with an inlet pipe (2) on the left side and a water pipe (15) on the right side. A pair of electric push rods (4) are fixedly connected to the top of the cleaning box (1), and a connecting plate (5) is fixedly connected to the output end of the electric push rods (4). A connecting rod (6) is fixedly connected to the bottom of the connecting plate (5). A connecting sleeve (7) is fixedly connected to the top of the cleaning box (1), and the connecting rod (6) is slidably connected inside the connecting sleeve (7). A cleaning roller (11) is fixedly connected to the end of the connecting rod (6). A filter screen barrel (9) is provided inside the cleaning box (1), and the cleaning roller (11) is slidably connected inside the cleaning roller (11).

2. An industrial valve with anti-clogging function according to claim 1, characterized in that: A sealing ring (3) is fixedly connected inside the left side of the impurity removal box (1), and the water inlet pipe (2) is fixedly connected inside the sealing ring (3). Meanwhile, a water inlet (21) is opened on the left side of the filter screen bucket (9), and the other end of the sealing ring (3) is fixedly connected to the edge surface of the water inlet (21).

3. An industrial valve with anti-clogging function according to claim 2, characterized in that: Both the impurity removal box (1) and the filter screen barrel (9) are open at the bottom, and a sealing ring (12) is provided between the inner wall of the bottom end of the impurity removal box (1) and the outer wall of the bottom end of the filter screen barrel (9).

4. An industrial valve with anti-clogging function according to claim 3, characterized in that: The bottom of the impurity removal box (1) is provided with a fixing bracket (10), and the fixing bracket (10) has a slot (13) inside. The bottom of the impurity removal box (1) is inserted into the slot (13), and the fixing bracket (10) is fixedly installed on the impurity removal box (1) by screws (14).

5. An industrial valve with anti-clogging function according to claim 4, characterized in that: A sealing ring 2 (8) is fixedly connected to the left end of the water pipe (15), and the sealing ring 2 (8) is fixedly connected between the inner wall of the impurity removal box (1) and the outer wall of the filter screen barrel (9).

6. An industrial valve with anti-clogging function according to claim 5, characterized in that: The other end of the water pipe (15) is provided with a valve body (16), the valve body (16) includes a valve stem (17) and a valve plate (18), the top end of the valve stem (17) is fixedly connected with a handle (19), and the other side of the valve body (16) is provided with a water outlet pipe (20).

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