A dilution device for water-based ink processing
The automated cleaning system solved the problem of ink adhering to the inner wall of the dilution tank and the stirring plate in the dilution unit, achieving rapid cleaning and efficient processing.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- YINUOSEN NEW MATERIAL TECH (DINGZHOU) CO LTD
- Filing Date
- 2025-07-11
- Publication Date
- 2026-06-02
AI Technical Summary
In existing water-based ink processing dilution devices, ink tends to adhere to the inner wall of the dilution tank and the stirring plate after stirring, making manual cleaning difficult, resulting in low cleaning efficiency and affecting processing efficiency.
A dilution device was designed to automatically clean the inner wall of the dilution tank and the stirring blades through an electric telescopic rod, a water pump, a nozzle, and a gear system. The water pump supplies water and the motor drives the gear to drive the nozzle to rinse the inner wall and stirring components.
It enables rapid cleaning of the dilution tank and stirring blades, avoiding the hassle of manual cleaning and improving processing efficiency.
Smart Images

Figure CN224308213U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of dilution devices for water-based ink processing, and in particular to a dilution device for water-based ink processing. Background Technology
[0002] Water-based inks are important materials used in printing. They are used to print patterns and text onto substrates through printing or inkjet printing. Water-based inks need to be diluted during the processing, which involves mixing water-based inks and water in a certain proportion. This requires the use of a dilution device for water-based ink processing.
[0003] As disclosed in the utility model patent application CN222173832U, this utility model includes a fixed frame. Inside the fixed frame are a reciprocating screw, a motor, and a gear rack. A moving block is located on the outer surface of the reciprocating screw, and a dilution tank is located on top of the moving block. Inside the dilution tank is a rotating shaft, and at the end of the rotating shaft is a rolling gear. During dilution, the rotation of the reciprocating screw causes the moving block to move, which in turn drives the dilution tank to move back and forth, causing the ink and diluent inside to slosh, achieving preliminary dilution. When the dilution tank moves left and right, the rolling gear rolls on the gear rack, causing the rotating shaft to rotate, which in turn drives the stirring plate to rotate. Because the dilution tank moves regularly left and right, the stirring plate rotates regularly in both directions, resulting in a more ideal mixing effect for the ink and diluent and a significantly shorter mixing time. However, when using this device, after dilution, water-based ink easily adheres to the inner wall of the dilution tank and the stirring plate, and manual cleaning is troublesome and inefficient, thus affecting processing efficiency. Utility Model Content
[0004] In order to overcome the shortcomings of the existing technology, this utility model provides a dilution device for water-based ink processing, which can solve the technical problem that when the device is used, water-based ink is easily adhered to the inner wall of the dilution tank and the stirring plate after stirring and dilution, and manual cleaning is troublesome, resulting in low cleaning efficiency and affecting the processing efficiency.
[0005] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a dilution device for water-based ink processing, comprising a base plate, a dilution tank being provided at the upper end of the base plate, an electric telescopic rod being fixedly connected to one side of the dilution tank, the output end of the electric telescopic rod being fixedly connected to a cover plate, and a support rod being fixedly connected to the upper end of the cover plate, the upper end of the support rod being fixedly connected to a bent pipe, one end of the bent pipe being fixedly connected to the outer wall of a sealed bearing, and a vertical pipe being fixedly connected to the inner wall of the sealed bearing, one end of the vertical pipe being connected to an L-shaped pipe, and multiple first nozzles being provided on the inner side of the L-shaped pipe, and multiple second nozzles being provided on the outer side of the L-shaped pipe, and a driven gear being fixedly connected to the outer wall of the vertical pipe, a first motor being provided at the upper end of the cover plate, the output end of the first motor penetrating the cover plate and being fixedly connected to a driving gear, the driving gear meshing with the driven gear, and the bent pipe cooperating with a water supply assembly.
[0006] As a preferred technical solution of this utility model, the water supply component is as follows: a water tank is provided at the upper end of the base plate, a first water supply pipe is provided at one end of the water tank, one end of the first water supply pipe is connected to a water pump, and one end of the water pump is connected to a second water supply pipe, and one end of the second water supply pipe is connected to a telescopic hose, and one end of the telescopic hose is connected to a bend.
[0007] As a preferred embodiment of this utility model, a second motor is provided at the lower end of the dilution tank. The output end of the second motor passes through the dilution tank and is fixedly connected to the stirring rod. Multiple stirring blades are fixedly connected to the stirring rod at equal intervals.
[0008] As a preferred embodiment of this utility model, a discharge pipe is provided on one side of the dilution tank.
[0009] As a preferred embodiment of this utility model, a control panel is provided on the upper end of the base plate.
[0010] As a preferred embodiment of this utility model, a sealing cap is vertically placed on one side of the base plate.
[0011] Compared with the prior art, the beneficial effects that this utility model can achieve are:
[0012] When cleaning the inner wall of the dilution tank, as well as the stirring blades and rods, first remove the sealing cap at the top of the tank and place it on the bottom plate. Simultaneously, activate the electric telescopic rod via the control panel. The electric telescopic rod moves the cap downwards until it is positioned at the top of the dilution tank. Then, start the water pump. Under the pressure of the water pump, water from the tank flows through the first water pipe, the second water pipe, the telescopic hose, the bend, and the vertical pipe into the L-shaped pipe. Simultaneously, water is sprayed out through the first and second nozzles on the L-shaped pipe. At the same time, start the first motor, which drives the drive gear to rotate. The drive gear drives the driven gear to rotate, which in turn indirectly drives the L-shaped pipe to rotate. During the rotation of the L-shaped pipe, the first and second nozzles rinse the stirring rods, stirring blades, and the inner wall of the dilution tank. This device can quickly clean the stirring rods, stirring blades, and the inner wall of the dilution tank, avoiding the troublesome and inefficient manual cleaning, and improving processing efficiency. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the overall structure of the base plate and dilution tank of this utility model;
[0014] Figure 2 This is a side view of the base plate and dilution tank of this utility model;
[0015] Figure 3 This is a schematic diagram of the overall internal structure of the dilution tank of this utility model;
[0016] Figure 4 This utility model Figure 1 A magnified view of the structure at point A in the middle;
[0017] The components include: 1. Base plate; 2. Dilution tank; 3. Electric telescopic rod; 4. Cover plate; 5. Support rod; 6. Bend; 7. Sealed bearing; 8. Vertical pipe; 9. L-shaped pipe; 10. First nozzle; 11. Second nozzle; 12. Driven gear; 13. First motor; 14. Drive gear; 15. Water tank; 16. First water supply pipe; 17. Water pump; 18. Second water supply pipe; 19. Telescopic hose; 20. Second motor; 21. Stirring rod; 22. Stirring blade; 23. Discharge pipe; 24. Control panel; 25. Sealing cover. Detailed Implementation
[0018] To make the technical means, creative features, and achieved objectives and effects of this utility model easier to understand, the present utility model is further described below with reference to specific embodiments. However, the following embodiments are merely preferred embodiments of this utility model and not all of them. Other embodiments obtained by those skilled in the art based on the embodiments described in the implementation are all within the protection scope of this utility model without creative effort. Example
[0019] Please refer to Figures 1-3 As shown, this utility model provides a dilution device for water-based ink processing. A second motor 20 is provided at the lower end of the dilution tank 2. The output end of the second motor 20 passes through the dilution tank 2 and is fixedly connected to the stirring rod 21. Multiple stirring blades 22 are fixedly connected at equal intervals on the stirring rod 21. A discharge pipe 23 is provided on one side of the dilution tank 2. Switch valves are provided on both the discharge pipe 23 and the second water supply pipe 18. A control panel 24 is provided at the upper end of the base plate 1. A sealing cover 25 is placed vertically on one side of the base plate 1. The sealing cover 25 can prevent the raw materials from splashing during the stirring process. The control panel 24, water pump 17, first motor 13, second motor 20 and electric telescopic rod 3 on the device are all electrically connected to an external power source and are all controlled by the control panel 24.
[0020] When using it, first add water-based ink raw materials and an appropriate amount of water to the dilution tank 2, and put the sealing cap 25 on the top of the dilution tank 2. At the same time, control the second motor 20 to start through the control panel 24. The start of the second motor 20 drives the stirring rod 21 and the stirring blade 22 to rotate together. The rotation of the stirring blade 22 can dilute and stir the raw materials.
[0021] As a further implementation of this embodiment, such as Figures 1-4 As shown, a dilution tank 2 is installed on the upper end of the base plate 1. An electric telescopic rod 3 is fixedly connected to one side of the dilution tank 2. The output end of the electric telescopic rod 3 is fixedly connected to the cover plate 4. A support rod 5 is fixedly connected to the upper end of the cover plate 4. The upper end of the support rod 5 is fixedly connected to the bend pipe 6. One end of the bend pipe 6 is fixedly connected to the outer wall of the sealing bearing 7. A vertical pipe 8 is fixedly connected to the inner wall of the sealing bearing 7. One end of the vertical pipe 8 is connected to the L-shaped pipe 9. Multiple first nozzles 10 are installed on the inner side of the L-shaped pipe 9. Multiple second nozzles 11 are provided on the outer side of the L-shaped pipe 9, and a driven gear 12 is fixedly connected to the outer wall of the vertical pipe 8. A first motor 13 is provided at the upper end of the cover plate 4. The output end of the first motor 13 passes through the cover plate 4 and is fixedly connected to the driving gear 14. The driving gear 14 meshes with the driven gear 12. The driving gear 14 and the driven gear 12 are the same size and specifications, and the bend pipe 6 cooperates with the water supply assembly. The water supply assembly is as follows: a water tank 15 is provided at the upper end of the base plate 1, and a water inlet pipe is provided at the upper end of the water tank 15. A first water supply pipe 16 is provided at one end of the water tank 15. One end of the first water supply pipe 16 is connected to the water pump 17, and one end of the water pump 17 is connected to the second water supply pipe 18. One end of the second water supply pipe 18 is connected to the telescopic hose 19, and one end of the telescopic hose 19 is connected to the bend pipe 6.
[0022] When cleaning the inner wall of the dilution tank 2, the stirring blades 22, and the stirring rod 21, first remove the sealing cap 25 at the top of the dilution tank 2 and place it on the side of the bottom plate 1. Simultaneously, activate the electric telescopic rod 3 via the control panel 24. The electric telescopic rod 3 will move the cover plate 4 downwards until it is placed at the top of the dilution tank 2. Then, activate the water pump 17. Under the pressure of the water pump 17, water from the water tank 15 will flow through the first water supply pipe 16, the second water supply pipe 18, the telescopic hose 19, the bend pipe 6, and the vertical pipe 8 into the L-shaped pipe 9. Simultaneously, water will flow through the first... The first nozzle 10 and the second nozzle 11 spray out, and at the same time the first motor 13 is started. The first motor 13 drives the drive gear 14 to rotate, and the drive gear 14 drives the driven gear 12 to rotate. The rotation of the driven gear 12 can indirectly drive the L-shaped tube 9 to rotate. During the rotation of the L-shaped tube 9, the first nozzle 10 and the second nozzle 11 can wash the stirring rod 21, the stirring blade 22 and the inner wall of the dilution tank 2. This device can quickly clean the stirring rod 21, the stirring blade 22 and the inner wall of the dilution tank 2, avoiding the troublesome and inefficient manual cleaning, and improving the processing efficiency.
[0023] Specific working principle: In use, first add water-based ink raw materials and an appropriate amount of water to the dilution tank 2, and then place the sealing cap 25 on the top of the dilution tank 2. Simultaneously, control the second motor 20 to start via the control panel 24. The second motor 20 drives the stirring rod 21 and stirring blades 22 to rotate together. The rotation of the stirring blades 22 dilutes and stirs the raw materials. When it is necessary to clean the inner wall of the dilution tank 2, as well as the stirring blades 22 and stirring rod 21, first remove the sealing cap 25 from the top of the dilution tank 2 and place it on the bottom plate 1. Simultaneously, activate the electric telescopic rod 3 via the control panel 24. The electric telescopic rod 3 moves the cover plate 4 downwards until the cover plate 4 is placed on top of the dilution tank 2. Then, start the water pump 17. Under the pressure of the water pump 17, the water tank can be filled with water. Water from pipe 15 enters the L-shaped pipe 9 through the first water supply pipe 16, the second water supply pipe 18, the telescopic hose 19, the bend 6, and the vertical pipe 8. Simultaneously, water is sprayed out through the first nozzle 10 and the second nozzle 11 on the L-shaped pipe 9. At the same time, the first motor 13 is activated, driving the drive gear 14 to rotate. The drive gear 14 then drives the driven gear 12 to rotate, which in turn indirectly drives the L-shaped pipe 9 to rotate. During the rotation of the L-shaped pipe 9, the first nozzle 10 and the second nozzle 11 can rinse the stirring rod 21, the stirring blade 22, and the inner wall of the dilution tank 2. This device can quickly clean the stirring rod 21, the stirring blade 22, and the inner wall of the dilution tank 2, avoiding the troublesome and inefficient manual cleaning, and improving processing efficiency.
[0024] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A dilution device for water-based ink processing, comprising a base plate (1), characterized in that: A dilution tank (2) is provided on the upper end of the base plate (1). An electric telescopic rod (3) is fixedly connected to one side of the dilution tank (2). The output end of the electric telescopic rod (3) is fixedly connected to the cover plate (4). A support rod (5) is fixedly connected to the upper end of the cover plate (4). The upper end of the support rod (5) is fixedly connected to the bent pipe (6). One end of the bent pipe (6) is fixedly connected to the outer wall of the sealing bearing (7). A vertical pipe (8) is fixedly connected to the inner wall of the sealing bearing (7). One end of the vertical pipe (8) is connected to the L-shaped pipe ( 9) The L-shaped pipe (9) is connected, and multiple first nozzles (10) are provided on the inner side of the L-shaped pipe (9), and multiple second nozzles (11) are provided on the outer side of the L-shaped pipe (9). A driven gear (12) is fixedly connected to the outer wall of the vertical pipe (8). A first motor (13) is provided at the upper end of the cover plate (4). The output end of the first motor (13) passes through the cover plate (4) and is fixedly connected to the driving gear (14). The driving gear (14) meshes with the driven gear (12), and the bend (6) cooperates with the water conveying assembly.
2. The dilution device for water-based ink processing according to claim 1, characterized in that: The water supply assembly is as follows: a water tank (15) is provided on the upper end of the base plate (1), a first water supply pipe (16) is provided at one end of the water tank (15), one end of the first water supply pipe (16) is connected to a water pump (17), and one end of the water pump (17) is connected to a second water supply pipe (18), and one end of the second water supply pipe (18) is connected to a telescopic hose (19), and one end of the telescopic hose (19) is connected to a bend (6).
3. The dilution device for water-based ink processing according to claim 1, characterized in that: The lower end of the dilution tank (2) is provided with a second motor (20). The output end of the second motor (20) passes through the dilution tank (2) and is fixedly connected to the stirring rod (21). Multiple stirring blades (22) are fixedly connected at equal intervals on the stirring rod (21).
4. The dilution device for water-based ink processing according to claim 1, characterized in that: A discharge pipe (23) is provided on one side of the dilution tank (2).
5. A dilution device for water-based ink processing according to claim 1, characterized in that: A control panel (24) is provided on the upper end of the base plate (1).
6. A dilution apparatus for water-based ink processing according to claim 1, characterized in that: A sealing cap (25) is placed vertically on one side of the base plate (1).