A boiler water wall member welding device

Abstract

This utility model relates to a welding device for boiler water-cooled wall components, including a welding torch, a rotating device, and a magnetic chuck device. The rotating device includes a first gear, a second gear, a third gear, a fourth gear, a motor, a motor cage, a first shaft, and a second shaft. The magnetic chuck device includes a car body, a roof bushing, a first wheel, a second wheel, an electromagnet, a first worm gear, a first worm, and a first micro motor. The welding torch is installed in the rotating device. Two identical magnetic chuck devices are symmetrically arranged on both sides of the rotating device. The magnetic chuck device used in this utility model can be manipulated by personnel to attach to the vertical water-cooled wall and move on the boiler water-cooled wall. Since the water-cooled wall is made of metal, mostly steel, magnetic attraction can be generated by energizing the electromagnet. The rotating device allows the welding torch to rotate after the magnetic chuck device is fixed to the water-cooled wall, thereby adjusting to a suitable welding angle.

Description

Technical Field

[0001] This utility model relates to a boiler-related technical field, specifically a welding device for boiler water-cooled wall components. Background Technology

[0002] The boiler water-cooled wall component welding device is a specialized piece of equipment for welding boiler water-cooled wall components, which can significantly improve welding efficiency and quality.

[0003] Chinese patent discloses a welding device for boiler water-cooled wall components (authorization announcement number CN 220547807 U). This patented technology utilizes the coordinated use of a first electric slide rail, a slider, a movable rod, a second electric slide rail, and a movable block. By turning on the switch of the first electric slide rail, the movable rod slides back and forth. Simultaneously, turning on the switch of the second electric slide rail drives the movable block to slide back and forth on one side of the movable rod, facilitating the adjustment of the welding head to any position and providing more comprehensive welding for water-cooled wall components. However, this patented technology lacks a device for adsorbing, fixing, and moving on a vertical water-cooled wall. The sliding adjustment method of the movable rod may also cause inconvenience for personnel in confined or special spaces. A method of rotating an electric welding machine should be added.

[0004] Therefore, those skilled in the art have provided a welding apparatus for boiler water-cooled wall components to solve the problems mentioned in the background art. Utility Model Content

[0005] The purpose of this invention is to provide a welding device for boiler water-cooled wall components to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A welding device for boiler water-cooled wall components includes a welding torch, a rotating device, and a magnetic chuck device. The rotating device includes a first gear, a second gear, a third gear, a fourth gear, a motor, a motor cage, a first shaft, and a second shaft. The magnetic chuck device includes a car body, a roof bushing, a first wheel, a second wheel, an electromagnet, a first worm gear, a first worm, and a first micro motor. The welding torch is installed in the rotating device, and two identical magnetic chuck devices are symmetrically arranged on both sides of the rotating device.

[0008] As a further embodiment of this utility model: a second worm is installed at one end of the second micro motor, and a second worm wheel is installed above the second worm. The second worm wheel has the same structure as the first worm wheel, the first worm has the same structure as the second worm, the second micro motor has the same structure as the first micro motor, and the first wheel has the same structure as the second wheel.

[0009] As a further embodiment of this utility model: an electromagnet is installed at the center of the magnetic chuck device, a roof bushing is installed at the upper end of the electromagnet, two opening slots are arranged diagonally on the magnetic chuck device, and a first micro motor is installed in the opening slot near the first wheel. A first worm is installed at one end of the first micro motor, a first worm wheel is installed at the lower end of the first worm, and a first wheel is installed on the left side of the first worm wheel. A second micro motor is installed in the other opening slot on the magnetic chuck device near the second wheel.

[0010] As a further embodiment of this utility model: a motor and a motor cage are installed on the left end of the first gear, the motor is installed in the motor cage, the right end of the motor cage is rotatably connected to the first gear, the left end of the motor is fixedly connected to the motor cage, a first shaft is installed on the left end of the motor cage, the first shaft is fixedly connected to the motor cage, a second shaft is installed on the right end of the third gear, the left end of the first shaft is installed in the roof bushing on the left side of the rotating device, and the right end of the second shaft is installed in another roof bushing on the right side of the rotating device.

[0011] As a further embodiment of this utility model: a fourth gear is installed at the upper end of the cross bushing, a second gear is installed at the lower end of the cross bushing, and a welding torch is installed in the cross bushing. The welding torch is installed in the fourth gear, the cross bushing, and the second gear from top to bottom.

[0012] As a further embodiment of this utility model: the first gear meshes with the second gear, the second gear meshes with the third gear, the third gear meshes with the fourth gear, the second gear and the fourth gear are located on the right side of the first gear, a cross bushing is installed on the right side of the first gear, the first gear is rotatably connected to the cross bushing, the cross bushing is installed on the left side of the second shaft, and the cross bushing and the second shaft are rotatably connected.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] 1. The magnetic trolley device used in this utility model can be manipulated by personnel to attach to and move along the vertical water-cooled wall of the boiler. Since the water-cooled wall is made of metal, mostly steel, magnetic attraction can be generated by energizing the electromagnet. The first and second micro motors control the first and second wheels, which are diagonally arranged, respectively, allowing the magnetic trolley device to move straight or turn. The structure inside the boiler is relatively cramped, with limited working space and poor air circulation for welders. The magnetic trolley device can save manpower and facilitate the adjustment of the welding torch position at any time.

[0015] 2. The rotating device used in this utility model allows the welding torch to rotate to a certain extent after being fixed to the water-cooled wall by the magnetic trolley device, thereby adjusting to a suitable welding angle. The motor rotates the first gear, causing the second and fourth gears to rotate around the first gear, which in turn causes the welding torch in the cross bushing to rotate around the first shaft. The third gear does not generate power but acts as an idler gear to increase the stability of the rotating device after installation. The rotational connection between the motor cage and the first gear prevents the first gear from rotating together with the first shaft. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of a welding device for boiler water-cooled wall components.

[0017] Figure 2 This is a schematic diagram of the magnetic trolley device in a welding apparatus for boiler water-cooled wall components.

[0018] Figure 3 This is a schematic diagram of the structure of a magnetic chuck device after flipping over in a welding apparatus for boiler water-cooled wall components.

[0019] Figure 4 This is a schematic diagram of the rotating device in a welding apparatus for boiler water-cooled wall components.

[0020] Figure 5 This is a schematic diagram of the structure of the motor cage and motor in a welding device for boiler water-cooled wall components.

[0021] Figure 6 This is a schematic diagram of the structure of the first gear in a welding device for boiler water-cooled wall components.

[0022] In the diagram: 1. Welding torch; 2. Rotating device; 3. Magnetic trolley device; 201. First gear; 202. Second gear; 203. Third gear; 204. Fourth gear; 205. Motor; 206. Motor cage; 207. Cross bushing; 208. First shaft; 209. Second shaft; 301. Car body; 302. Roof bushing; 303. First wheel; 304. Second wheel; 305. Electromagnet; 306. First worm gear; 307. First worm; 308. First micro motor; 309. Second worm gear; 310. Second worm; 311. Second micro motor. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figures 1-6 In this embodiment of the utility model, a welding device for boiler water-cooled wall components includes a welding torch 1, a rotating device 2, and a magnetic chuck device 3. The rotating device 2 includes a first gear 201, a second gear 202, a third gear 203, a fourth gear 204, a motor 205, a motor cage 206, a first shaft 208, and a second shaft 209. The magnetic chuck device 3 includes a car body 301, a roof bushing 302, a first wheel 303, a second wheel 304, an electromagnet 305, a first worm gear 306, a first worm 307, and a first micro motor 308. The welding torch 1 is installed in the rotating device 2, and two identical magnetic chuck devices 3 are symmetrically arranged on both sides of the rotating device 2.

[0025] The first gear 201 meshes with the second gear 202, the second gear 202 meshes with the third gear 203, and the third gear 203 meshes with the fourth gear 204. The second gear 202 and the fourth gear 204 are located on the right side of the first gear 201. A cross bushing 207 is installed on the right side of the first gear 201. The first gear 201 and the cross bushing 207 are rotatably connected. The cross bushing 207 is installed on the left side of the second shaft 209. The cross bushing 207 and the second shaft 209 are rotatably connected.

[0026] The upper end of the cross bushing 207 is equipped with a fourth gear 204, the lower end of the cross bushing 207 is equipped with a second gear 202, and a welding torch 1 is installed in the cross bushing 207. The welding torch 1 is installed in the fourth gear 204, the cross bushing 207, and the second gear 202 from top to bottom.

[0027] A motor 205 and a motor cage 206 are installed on the left end of the first gear 201. The motor 205 is installed in the motor cage 206. The right end of the motor cage 206 is rotatably connected to the first gear 201. The left end of the motor 205 is fixedly connected to the motor cage 206. A first shaft 208 is installed on the left end of the motor cage 206. The first shaft 208 is fixedly connected to the motor cage 206. A second shaft 209 is installed on the right end of the third gear 203. The left end of the first shaft 208 is installed in the roof bushing 302 on the left side of the rotating device 2. The right end of the second shaft 209 is installed in another roof bushing 302 on the right side of the rotating device 2.

[0028] An electromagnet 305 is installed at the center of the magnetic chuck device 3. A roof bushing 302 is installed at the upper end of the electromagnet 305. Two opening slots are arranged diagonally on the magnetic chuck device 3. A first micro motor 308 is installed in the opening slot near the first wheel 303. A first worm 307 is installed at one end of the first micro motor 308. A first worm wheel 306 is installed at the lower end of the first worm 307. The first wheel 303 is installed on the left side of the first worm wheel 306. A second micro motor 311 is installed in the other opening slot near the second wheel 304 on the magnetic chuck device 3.

[0029] A second worm gear 310 is installed at one end of the second micro motor 311, and a second worm wheel 309 is installed above the second worm gear 310. The second worm wheel 309 has the same structure as the first worm wheel 306, the first worm gear 307 has the same structure as the second worm gear 310, the second micro motor 311 has the same structure as the first micro motor 308, and the first wheel 303 has the same structure as the second wheel 304.

[0030] The working principle of this utility model:

[0031] The magnetic trolley device 3 used in this utility model can be made to adhere to the water-cooled wall and move on the boiler water-cooled wall by personnel operating the magnetic trolley device 3 body or controller. Since the water-cooled wall is made of metal and mostly steel, magnetic attraction can be generated by energizing the electromagnet 305. The first micro motor 308 and the second micro motor 311 control the first wheel 303 and the second wheel 304 set diagonally, respectively, so that the magnetic trolley device 3 can move straight or turn. The structure inside the boiler is relatively cramped, the working space of the welder is limited and the air circulation is poor. The magnetic trolley device 3 can save manpower and make it convenient to adjust the position of the welding torch 1 at any time.

[0032] The rotating device 2 used in this utility model enables the welding torch 1 to rotate to a certain extent after being fixed to the water-cooled wall by the magnetic chuck device 3, thereby adjusting to a suitable welding angle. The motor 205 rotates the first gear 201, causing the second gear 202 and the fourth gear 204 to rotate around the first gear 201, thereby causing the welding torch 1 in the cross bushing 207 to rotate around the first shaft 208. The third gear 203 does not generate power but only acts as an idler gear to increase the stability of the rotating device 2 after installation. The rotational connection between the motor cage 206 and the first gear 201 can prevent the first gear 201 from rotating together with the first shaft 208.

[0033] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A boiler water wall member welding apparatus comprising a welding gun (1), a rotating device (2), a magnetic attraction vehicle device (3), characterized in that, The rotating device (2) includes a first gear (201), a second gear (202), a third gear (203), a fourth gear (204), a motor (205), a motor cage (206), a first shaft (208), and a second shaft (209). The magnetic chuck device (3) includes a car body (301), a roof bushing (302), a first wheel (303), a second wheel (304), an electromagnet (305), a first worm gear (306), a first worm (307), and a first micro motor (308). The welding torch (1) is installed in the rotating device (2). Two identical magnetic chuck devices (3) are symmetrically arranged on both sides of the rotating device (2).

2. A boiler water wall member welding apparatus according to claim 1, wherein The first gear (201) meshes with the second gear (202), the second gear (202) meshes with the third gear (203), the third gear (203) meshes with the fourth gear (204), the second gear (202) and the fourth gear (204) are located on the right side of the first gear (201), a cross bushing (207) is installed on the right side of the first gear (201), the first gear (201) and the cross bushing (207) are rotatably connected, the cross bushing (207) is installed on the left side of the second shaft (209), and the cross bushing (207) and the second shaft (209) are rotatably connected.

3. A boiler water wall member welding apparatus according to claim 2, wherein The upper end of the cross bushing (207) is equipped with a fourth gear (204), the lower end of the cross bushing (207) is equipped with a second gear (202), and a welding torch (1) is installed in the cross bushing (207). The welding torch (1) is installed in the fourth gear (204), the cross bushing (207), and the second gear (202) from top to bottom.

4. A boiler waterwall component welding apparatus as claimed in claim 2, wherein, The left end of the first gear (201) is equipped with a motor (205) and a motor cage (206). The motor (205) is installed in the motor cage (206). The right end of the motor cage (206) is rotatably connected to the first gear (201). The left end of the motor (205) is fixedly connected to the motor cage (206). The left end of the motor cage (206) is equipped with a first shaft (208). The first shaft (208) is fixedly connected to the motor cage (206). The right end of the third gear (203) is equipped with a second shaft (209). The left end of the first shaft (208) is installed in the roof bushing (302) on the left side of the rotating device (2). The right end of the second shaft (209) is installed in another roof bushing (302) on the right side of the rotating device (2).

5. A boiler waterwall member welding apparatus as claimed in claim 1, wherein An electromagnet (305) is installed at the center of the magnetic chuck device (3), and a roof bushing (302) is installed at the upper end of the electromagnet (305). The magnetic chuck device (3) has two opening slots arranged diagonally, and a first micro motor (308) is installed in the opening slot near the first wheel (303).

6. A boiler water wall member welding apparatus according to claim 5, wherein A first worm (307) is installed at one end of the first micro motor (308), a first worm wheel (306) is installed at the lower end of the first worm (307), a first wheel (303) is installed on the left side of the first worm wheel (306), and a second micro motor (311) is installed in another opening slot near the second wheel (304) on the magnetic chuck device (3).

7. A boiler water wall member welding apparatus according to claim 6, wherein A second worm (310) is installed at one end of the second micro motor (311), and a second worm wheel (309) is installed above the second worm (310). The second worm wheel (309) has the same structure as the first worm wheel (306), the first worm (307) has the same structure as the second worm (310), the second micro motor (311) has the same structure as the first micro motor (308), and the first wheel (303) has the same structure as the second wheel (304).

Images