A spray type saturator spray system

By designing the spiral plate and regulating cylinder, the problem of insufficient gas-liquid contact in the spraying system is solved, resulting in better spraying effect and air pressure regulation, and improving the performance and ease of maintenance of the spraying system.

CN224308670UActive Publication Date: 2026-06-02ANSHAN BAINAI MASCH EQUIP MFG CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ANSHAN BAINAI MASCH EQUIP MFG CO LTD
Filing Date
2025-03-26
Publication Date
2026-06-02

AI Technical Summary

Technical Problem

Existing spraying systems cannot effectively agitate gas and liquid, resulting in weak spraying effects.

Method used

It adopts a spiral plate design and an regulating cylinder structure. The spiral plate is equipped with a baffle rod to enhance gas agitation, and the regulating cylinder adjusts the air pressure through magnetic plates and telescopic parts. Combined with a baffle plate and guide rod, it improves stability and ease of maintenance.

Benefits of technology

It enhances the gas-liquid contact time and agitation effect, improves the spraying effect, and can regulate air pressure, prevent interference between parts, and facilitate maintenance.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224308670U_ABST
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Abstract

This utility model relates to the field of saturator technology, specifically disclosing a spray-type saturator spraying system, including an outer cylinder and an inner cylinder. The outer cylinder is sleeved outside the inner cylinder, and the upper end of the inner cylinder extends above the outer cylinder. A spiral plate is provided between the inner wall of the outer cylinder and the outer wall of the inner cylinder. Several turbulence-disrupting rods are provided on the upper surface of the spiral plate, and several nozzles are provided on the lower surface of the spiral plate. In this utility model, because the turbulence-disrupting rods are provided on the upper surface of the spiral plate, compared with the traditional solution, this solution, through the setting of the spiral plate, not only extends the contact time between the gas and the liquid, but also agitates the gas, thereby further improving the gas-liquid mixing effect, that is, effectively improving the spraying effect on the saturator, while also controlling its internal pressure.
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Description

Technical Field

[0001] This utility model relates to the field of saturator technology, and in particular to a spray-type saturator spraying system. Background Technology

[0002] The saturator requires a spraying system during use. Chinese Patent Application No. 202122792562.2 discloses a spray assembly connected to a mother liquor circulation system. This mother liquor circulation system includes: a main circulation pipe, one end of which is connected to the spray assembly and the other end to the upper part of the crystallization chamber, with a mother liquor circulation pump mounted on the main circulation pipe; a heating pipe, one end of which is connected to the upper part of the crystallization chamber and the other end connected in parallel to the main circulation pipe, with a heater mounted on the heating pipe; and an acid supply pipe, connected in parallel to the main circulation pipe, with a first control valve mounted on the acid supply pipe. The main circulation pipe is equipped with an acidity sensor and a temperature sensor, the acidity sensor located in front of the acid supply pipe and the temperature sensor located behind the heating pipe. The acidity sensor and temperature sensor are connected to the signal input terminal of a controller, and the first control valve and the heater are connected to the control output terminal of the controller. The crystallization chamber of the spray-type saturator is also connected to a crystallization circulation system.

[0003] The aforementioned technology uses a simple spraying system that cannot agitate the incoming gas, resulting in insufficient contact between the gas and the liquid and thus a weak spraying effect. Therefore, to address these technical shortcomings, we propose a spray-type saturator spraying system. Utility Model Content

[0004] The purpose of this utility model is to address the shortcomings of existing technologies.

[0005] A spray-type saturator spraying system.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] A spray-type saturator spraying system includes an outer cylinder and an inner cylinder. The outer cylinder is sleeved outside the inner cylinder, and the upper end of the inner cylinder extends above the outer cylinder. A spiral plate is provided between the inner wall of the outer cylinder and the outer wall of the inner cylinder. Several turbulence rods are provided on the upper surface of the spiral plate, and several nozzles are provided on the lower surface of the spiral plate. A liquid delivery groove is provided inside the spiral plate corresponding to the nozzles. An air inlet pipe is installed at the upper end of the outer cylinder, and an adjusting cylinder is installed on one side of the upper end face of the outer cylinder. The adjusting cylinder has a magnetic adjusting plate inside, and a magnetic ring is installed outside the adjusting cylinder through a telescopic component.

[0008] Preferably, the bottom of the inner annular surface of the regulating cylinder is provided with a baffle plate, and the middle of the baffle plate is provided with an air inlet.

[0009] Preferably, the regulating cylinder has a stroke groove in the middle of the cylinder corresponding to the magnetic ring, and the inner and outer surfaces of the stroke groove of the regulating cylinder are both smooth surfaces.

[0010] Preferably, the upper end of the regulating cylinder is open and a maintenance cover is installed with screws, and the telescopic component is installed on the cover of the maintenance cover.

[0011] Preferably, the output end of the telescopic component is connected to an active ring, and a magnetic ring is installed inside the active ring.

[0012] Preferably, the active ring has a plurality of guide rods on its ring body, and the lower ends of the guide rods are mounted on the upper surface of the outer cylinder.

[0013] Preferably, the upper and lower surfaces of the adjusting plate are provided with outwardly protruding guide portions, and the outer ring surface of the guide portions is a smooth surface.

[0014] The spray system of the spray saturator proposed in this utility model has the following advantages: 1. In this utility model, because the upper surface of the spiral plate is provided with staggered baffles,

[0015] As the gas flows along the spiral plate, it is continuously divided and mixed by the turbulence rod, achieving a certain degree of agitation. This allows the liquid sprayed from the nozzle to fully mix with the gas, thus improving the spraying effect. Furthermore, the adjustable cylinder allows the adjusting plate to move up or down via the output end of the telescopic component when the gas inside the outer cylinder exceeds the specified limit, thereby expanding or shrinking the internal space of the outer cylinder accordingly. This regulates the internal gas pressure of the outer cylinder. Compared with traditional solutions, this solution, through the spiral plate, not only extends the contact time between the gas and liquid but also agitates the gas, further enhancing the gas-liquid mixing effect. This effectively improves the spraying effect on the saturator while also controlling its internal pressure.

[0016] 2. The baffle plate in this utility model can limit the adjustment plate inside the adjustment cylinder. That is, when the magnetic ring is damaged or the gas level inside the outer cylinder is too low, the adjustment plate will fall to the bottom of the adjustment cylinder but will not fall directly into the outer cylinder, thus avoiding interference with the internal components of the outer cylinder. Since the inner and outer surfaces of the stroke groove of the adjustment cylinder are smooth, the adjustment plate moves smoothly up and down. The inspection cover allows personnel to easily open it to replace and maintain the internal components of the adjustment cylinder. The active ring facilitates the installation and protection of the magnetic ring and the driving of the magnetic ring by the telescopic component. The guide rod improves the stability of the active ring when it moves up and down. The outer ring surface of the guide part is smooth, which improves the stability of the adjustment plate when it moves up and down. Attached Figure Description

[0017] Figure 1 is an external schematic diagram of a spray-type saturator spraying system proposed in this utility model;

[0018] Figure 2 is a schematic diagram of the structure of a spray-type saturator spraying system proposed in this utility model;

[0019] Figure 3 is a schematic diagram of the regulating cylinder of a spray saturator spraying system proposed in this utility model.

[0020] In the diagram: 1. Outer cylinder; 2. Inner cylinder; 3. Spiral plate; 4. Baffle rod; 5. Nozzle; 6. Inlet pipe; 7. Adjusting cylinder; 8. Adjusting plate; 9. Telescopic component; 10. Magnetic ring; 11. Barrier plate; 12. Inspection cover; 13. Active ring. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0022] Example 1

[0023] Referring to Figures 1-3, a spray-type saturator spraying system includes an outer cylinder 1 and an inner cylinder 2. The outer cylinder 1 is sleeved outside the inner cylinder 2, and the upper end of the inner cylinder 2 extends above the outer cylinder 1.

[0024] A spiral plate 3 is provided between the inner wall and the outer wall of the inner cylinder 2. The upper surface of the spiral plate 3 is provided with several flow-disrupting rods 4, and the lower surface of the spiral plate 3 is provided with several nozzles 5. The inside of the spiral plate 3 is provided with corresponding infusion tanks for the nozzles 5. An air inlet pipe is installed at the upper end of the outer cylinder 1.

[0025] 6. An adjusting cylinder 7 is installed on one side of the upper end face of the outer cylinder 1. The adjusting cylinder 7 has a magnetic adjusting plate 8 inside. A magnetic ring 10 is installed on the outside of the adjusting cylinder 7 through a telescopic component 9.

[0026] Example 2

[0027] Referring to Figures 1-3, while all other parts are the same as in Example 1, the difference between this example and Example 1 is as follows:

[0028] The regulating cylinder 7 has a baffle plate 11 at the bottom of its inner ring surface, and an air inlet is located in the middle of the baffle plate 11.

[0029] The baffle plate 11 is designed to limit the movement of the adjusting plate 8 inside the adjusting cylinder 7.

[0030] When the magnetic ring 10 is damaged, or when the gas level inside the outer cylinder 1 is too low, the adjusting plate 8 will fall to the set position.

[0031] The bottom of section 7 will not fall directly into the outer cylinder 1, thus preventing the adjusting plate 8 from impacting the outer cylinder.

[0032] 1. Interference caused by internal components; the magnetic ring 10 corresponds to the middle of the adjusting cylinder 7.

[0033] The regulating cylinder 7 has a stroke groove, and both the inner and outer surfaces of the stroke groove are smooth.

[0034] The inner and outer surfaces of the travel groove of the adjusting cylinder 7 are smooth, which makes the adjustment plate 8 move up and down smoothly. The upper end of the adjusting cylinder 7 is open and a maintenance cover 12 is installed with screws. The telescopic component 9 is installed on the cover of the maintenance cover 12. The setting of the maintenance cover 12 allows personnel to...

[0035] The adjustable cylinder 7 can be easily opened to replace and maintain its internal components.

[0036] The output end of the telescopic component 9 is connected to the active ring 13, and the magnetic ring 10 is installed on the active ring 13.

[0037] The active ring 13 is located on the inner side, which facilitates the installation and protection of the magnetic ring 10.

[0038] On the other hand, it facilitates the telescopic component 9 to drive the magnetic ring 10; the active ring 13 is equipped with...

[0039] There are several guide rods, the lower ends of which are installed on the upper surface of the outer cylinder 1. The guide rods are arranged as follows:

[0040] This improves the stability of the active ring 13 when it moves up and down; the upper and lower surfaces of the adjusting plate 8 are provided with outwardly protruding guide parts, and the outer ring surface of the guide parts is a smooth surface. The setting of the guide parts improves the stability of the adjusting plate 8 when it moves up and down.

[0041] Operating principle and advantages: During use, gas passes through the inlet pipe 6

[0042] It enters the outer cylinder 1, but because the inner cylinder 2 is inserted inside the outer cylinder 1, the gas enters...

[0043] After entering the outer cylinder 1, the gas remains between the outer cylinder 1 and the inner cylinder 2, and due to the spiral...

[0044] The arrangement of plate 3 causes the gas to remain at the upper end of the space between the outer cylinder 1 and the inner cylinder 2. As gas continuously flows in, the pressure within this space increases, causing the gas to then flow along the screw...

[0045] The gas flows downwards from the surface of the swirl plate 3 until it finally reaches the bottom of the inner surface of the outer cylinder 1.

[0046] It can then flow upwards through the lower end of inner cylinder 2, and finally flow out through inner cylinder 2. During this process...

[0047] In the process, the corresponding liquid is sprayed out from the nozzle 5 on the lower surface of the spiral plate 3, while the gas to be treated is...

[0048] The liquid flows downward along the upper surface of the spiral plate 3, and the liquid sprayed from the nozzle 5 can then be smoothly sprayed onto the gas to be processed below, thereby completing the processing.

[0049] Furthermore, in the above process, the upper surface of the spiral plate 3 is provided with staggered distribution...

[0050] The baffle rod 4 causes the gas to be continuously baffled by the baffle rod 4 as it flows along the spiral plate 3.

[0051] The liquid is divided and fused together, thus achieving a certain degree of agitation, which allows the liquid sprayed from nozzle 5 to fully mix with the gas, thereby improving the spraying effect; furthermore, the setting of the adjusting cylinder 7 allows the telescopic component 9 to control the adjusting plate 8 in the adjusting cylinder 7 via the magnetic suction ring 10.

[0052] The internal position, in turn, achieves the effect of expanding the internal volume of the outer cylinder 1, thereby increasing the volume of the outer cylinder.

[0053] 1. When the internal gas level exceeds the specified limit, promptly adjust the regulating plate 8 through the output end of the telescopic component 9.

[0054] It moves up or down, thereby expanding or shrinking the internal space of the outer cylinder 1 accordingly.

[0055] The effect of adjusting the internal air pressure of the outer cylinder 1.

[0056] It should also be noted that the baffle plate 11 can control the internal structure of the adjusting cylinder 7.

[0057] Adjusting plate 8 provides a limit, meaning it is activated when the magnetic ring 10 is damaged or the gas level inside the outer cylinder 1 is too low.

[0058] At that time, the adjusting plate 8 falls to the bottom of the adjusting cylinder 7 but will not fall directly into the outer cylinder 1.

[0059] This avoids the phenomenon that the adjusting plate 8 interferes with the internal components of the outer cylinder 1; due to the adjusting cylinder 7

[0060] The inner and outer surfaces of the travel groove are both smooth, which makes the adjustment plate 8 move more smoothly up and down.

[0061] Smooth operation; the inspection cover 12 allows personnel to easily open it for access to the regulating cylinder 7.

[0062] The components are replaced and maintained. The active ring 13 is designed to facilitate the magnetic ring 10.

[0063] This facilitates installation and protection, and also allows the telescopic component 9 to drive the magnetic ring 10;

[0064] The setting of the guide rod improves the stability of the active ring 13 when it moves up and down; the outer ring of the guide part

[0065] The surface is smooth, and the guide portion improves the stability of the adjusting piece 8 when it moves up and down. The above description is only a preferred embodiment of this utility model, but this utility model...

[0066] The scope of protection is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in this utility model, based on the technical solution and inventive concept of this utility model, shall be covered within the scope of protection of this utility model.

Claims

1. A spray-type saturator spraying system, comprising an outer cylinder (1) and an inner cylinder (2), characterized in that, The outer cylinder (1) is sleeved outside the inner cylinder (2). The upper end of the inner cylinder (2) extends to the top of the outer cylinder (1). A spiral plate (3) is provided between the inner wall of the outer cylinder (1) and the outer wall of the inner cylinder (2). A few turbulence rods (4) are provided on the upper surface of the spiral plate (3). A number of nozzles (5) are provided on the lower surface of the spiral plate (3). A corresponding infusion groove is provided inside the spiral plate (3) corresponding to the nozzles (5). An air inlet pipe (6) is installed at the upper end of the outer cylinder (1). An adjusting cylinder (7) is installed on one side of the upper end face of the outer cylinder (1). An adjusting plate (8) with magnetic attraction is provided inside the adjusting cylinder (7). A magnetic ring (10) is installed outside the adjusting cylinder (7) through a telescopic component (9).

2. The spray system for a spray-type saturator according to claim 1, characterized in that, The bottom of the inner ring surface of the regulating cylinder (7) is provided with a baffle plate (11), and the middle of the baffle plate (11) is provided with an air inlet.

3. The spray system for a spray-type saturator according to claim 1, characterized in that, The regulating cylinder (7) has a stroke groove in the middle of the cylinder corresponding to the magnetic ring (10), and the inner and outer surfaces of the stroke groove of the regulating cylinder (7) are smooth surfaces.

4. The spray system for a spray-type saturator according to claim 1, characterized in that, The upper end of the regulating cylinder (7) is open and a maintenance cover is installed with screws. (12) The telescopic component (9) is installed on the cover of the inspection cover (12).

5. The spray system of a spray-type saturator according to claim 1, characterized in that, The output end of the telescopic component (9) is connected to an active ring (13), and a magnetic ring (10) is installed inside the active ring (13).

6. A spray-type saturator spraying system according to claim 5, characterized in that... It lies in, The active ring (13) has several guide rods on its ring body, and the lower end of the guide rods is installed on the upper surface of the outer cylinder (1).

7. The spray system of a spray-type saturator according to claim 1, characterized in that, The adjustment piece (8) has outwardly protruding guide parts at the edges of its upper and lower surfaces, and the outer ring surface of the guide parts is a smooth surface.