A spraying device for manufacturing wires and cables

Abstract

This utility model relates to the field of spraying technology for wire and cable manufacturing, and discloses a spraying device for wire and cable manufacturing, including a carrying component, a transport component, a clamping and limiting component, a protective component, and a painting component. The transport component is installed above the front end of the carrying component, the clamping and limiting components are arranged in a ring and installed above the middle of the carrying component, the painting component is installed above the rear end of the carrying component, one end of the protective component is installed above the carrying component, and the other end of the protective component is installed above the painting component. The clamping and limiting component is provided so that when the cable enters the spraying area, the component can automatically fix the cable in a suitable position without manual adjustment, saving time and labor costs, and protecting the cable from damage, ensuring that the cable surface is smooth and flat. The transport component is provided so that the cable can be transported continuously, reducing downtime in the production process.

Description

Technical Field

[0001] This utility model relates to the field of spraying technology for wire and cable manufacturing, and more specifically to a spraying device for wire and cable manufacturing. Background Technology

[0002] The purpose of spraying equipment in wire and cable manufacturing is to prevent insulation materials from sticking together and to improve the surface quality of the cable. Its main working process is to evenly apply talcum powder to the surface of the wire core to prevent the subsequent insulation layer from sticking to the wire core, thereby protecting the outer layer of the cable and extending the service life of the cable.

[0003] When the spraying device is spraying the side of the wires and cables, if the wires and cables are not clamped properly and sway from side to side, the relative position between the spray gun and the wires and cables will keep changing. This will cause the sprayed paint to not adhere evenly to the surface of the wires and cables, and may result in local areas where the paint is too thick or too thin, affecting the quality of the spraying. In addition, wires and cables are usually long and heavy, and manual handling is not only laborious but also inefficient.

[0004] Therefore, in order to solve the above problems, this application provides a spraying apparatus for the production and manufacturing of wires and cables. Utility Model Content

[0005] In order to overcome the above-mentioned defects of the prior art, the present invention provides a spraying device for the production and manufacturing of wires and cables, so as to solve the problems existing in the background art.

[0006] This utility model provides the following technical solution: a spraying device for manufacturing wires and cables, comprising a carrying component, a transport component, a clamping and limiting component, a protective component, and a painting component, wherein the transport component is installed at the upper front end of the carrying component, the clamping and limiting components are distributed in a ring and installed at the upper middle part of the carrying component, the painting component is installed at the upper rear end of the carrying component, one end of the protective component is installed above the carrying component, and the other end of the protective component is installed above the painting component.

[0007] Preferably, the support assembly includes a support plate and a base, wherein the base is matrix-distributed and fixedly installed on the bottom of the support plate.

[0008] Preferably, the transport assembly includes a U-shaped frame, a fixing device, a rotating wheel, and a drive motor. The U-shaped frame is fixedly installed above the support plate, the fixing device is fixedly installed on the side wall of the U-shaped frame, the drive motor is fixedly installed above the fixing device, the output end of the drive motor movably passes through one end of the U-shaped frame, the output end of the drive motor is movably connected to the other end of the U-shaped frame, and the output end of the drive motor is fixedly installed through the rotating wheel. The transport assembly facilitates the transport of cables that need to be sprayed.

[0009] Preferably, the clamping and limiting assembly includes a first support pile, a second support pile, a hollow circular plate, a telescopic rod, a telescopic spring, a U-shaped clamping plate, and a fixed wheel. The first support pile is fixedly installed above the bearing plate, the second support piles are symmetrically distributed and fixedly installed above the bearing plate, the hollow circular plate is fixedly installed on the first and second support piles, one end of the telescopic rod is fixedly installed on the inner wall of the hollow circular plate, and the other end of the telescopic rod is fixedly installed at the bottom of the U-shaped clamping plate. One end of the telescopic spring is fixedly connected to the top of the telescopic rod, and the other end of the telescopic spring is fixedly connected to the bottom of the U-shaped clamping plate. The U-shaped clamping plate movably passes through the fixed wheel. This clamping and limiting assembly facilitates the device's clamping and limiting operation on cables requiring spraying, preventing positional displacement of the device during the process.

[0010] Preferably, the protective assembly includes a spray booth, rubber baffles, a heat insulation shell, and electric heating tubes. One end of the spray booth is fixedly installed above the support plate, and the other end of the spray booth is fixedly installed above the spray assembly. The rubber baffles are distributed in a ring and fixedly installed on the inner wall of the spray booth. The heat insulation shell is fixedly installed on the outer wall of the spray booth. The electric heating tubes are distributed in a matrix and fixedly installed between the heat insulation shell and the outer wall of the spray booth. The presence of electric heating tubes helps to accelerate the solidification of the paint.

[0011] Preferably, the painting assembly includes a paint storage chamber, a feed inlet, a water pump, a paint delivery pipe, a sleeve, and mist nozzles. The paint storage chamber is fixedly installed above the rear end of the support plate. The feed inlet is located above the paint storage chamber. The water pump is fixedly installed above the paint storage chamber. The output end of the water pump is fixedly connected to the outer wall of the paint delivery pipe. One end of the paint delivery pipe is fixedly inserted through the top of the paint storage chamber, and the other end of the paint delivery pipe is fixedly inserted through the rear wall of the painting chamber and through the matrix-distributed sleeves. The mist nozzles are distributed in a ring and fixedly installed on the inner wall of the sleeves. The painting assembly facilitates the coating of cables, resulting in more uniform coating.

[0012] The technical effects and advantages of this utility model are as follows:

[0013] This invention features a clamping and limiting component, which automatically fixes the cable in a suitable position when it enters the spraying area, eliminating the need for manual adjustment, saving time and labor costs, and protecting the cable from damage, ensuring a smooth and flat cable surface.

[0014] This invention, by incorporating a transport component, facilitates continuous cable transport, reduces downtime during production, and avoids coating defects caused by uneven speed during cable spraying, such as inconsistent coating thickness. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0016] Figure 2 This is a schematic diagram of the overall structure and some cross-sectional views of the present invention.

[0017] Figure 3 For the present utility model Figure 2 Schematic diagram of structure A in the middle.

[0018] The attached figures are labeled as follows: 1. Bearing component; 101. Bearing plate; 102. Base; 2. Transport component; 201. U-shaped frame plate; 202. Fixing device; 203. Rotary wheel; 204. Drive motor; 3. Clamping and limiting component; 301. First support pile; 302. Second support pile; 303. Hollow circular plate; 304. Telescopic rod; 305. Telescopic spring; 306. U-shaped clamping plate; 307. Fixed wheel; 4. Protective component; 401. Spray booth; 402. Rubber baffle; 403. Heat insulation shell; 404. Electric heating tube; 5. Spraying component; 501. Paint storage chamber; 502. Feed inlet; 503. Water pump; 504. Paint delivery pipe; 505. Sleeve; 506. Mist nozzle. Detailed Implementation

[0019] The technical solution of this utility model will be clearly and completely described below with reference to the accompanying drawings. In addition, the forms of the various structures described in the following embodiments are merely illustrative. The spraying for manufacturing wires and cables involved in this utility model is not limited to the structures described in the following embodiments. All other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0020] Reference Figure 1-3 This utility model provides a spraying device for manufacturing wires and cables, including a carrying component 1, a transport component 2, a clamping and limiting component 3, a protective component 4, and a painting component 5. The transport component 2 is installed at the upper front end of the carrying component 1, the clamping and limiting component 3 is distributed in a ring and installed at the upper middle part of the carrying component 1, the painting component 5 is installed at the upper rear end of the carrying component 1, one end of the protective component 4 is installed above the carrying component 1, and the other end of the protective component 4 is installed above the painting component 5.

[0021] The support component 1 includes a support plate 101 and a base 102, wherein the base 102 is matrix-distributed and fixedly installed on the bottom of the support plate 101.

[0022] The transport component 2 includes a U-shaped frame plate 201, a fixing device 202, a rotating wheel 203, and a drive motor 204. The U-shaped frame plate 201 is fixedly installed above the support plate 101, the fixing device 202 is fixedly installed on the side wall of the U-shaped frame plate 201, and the drive motor 204 is fixedly installed above the fixing device 202. The output end of the drive motor 204 movably passes through one end of the U-shaped frame plate 201, and the output end of the drive motor 204 is movably connected to the other end of the U-shaped frame plate 201. The output end of the drive motor 204 is fixedly installed through the rotating wheel 203. The transport component 2 facilitates the transport of cables that need to be sprayed.

[0023] The clamping and limiting assembly 3 includes a first support post 301, a second support post 302, a hollow circular plate 303, a telescopic rod 304, a telescopic spring 305, a U-shaped clamping plate 306, and a fixed wheel 307. The first support post 301 is fixedly installed above the bearing plate 101. The second support post 302 is symmetrically distributed and fixedly installed above the bearing plate 101. The hollow circular plate 303 is fixedly installed on the first support post 301 and the second support post 302. One end of the telescopic rod 304 is fixedly installed on the inner wall of the hollow circular plate 303, and the other end of the telescopic rod 304 is fixedly installed on the bottom of the U-shaped clamping plate 306. One end of the telescopic spring 305 is fixedly connected to the top of the telescopic rod 304, and the other end of the telescopic spring 305 is fixedly connected to the bottom of the U-shaped clamping plate 306. The U-shaped clamping plate 306 movably passes through the fixed wheel 307. The clamping and limiting assembly 3 is provided to facilitate the device to perform limiting and clamping operations on the cables that need to be sprayed, and to prevent the device from shifting its position during the process.

[0024] The protective component 4 includes a spray booth 401, rubber baffles 402, a heat insulation shell 403, and electric heating tubes 404. One end of the spray booth 401 is fixedly installed above the support plate 101, and the other end of the spray booth 401 is fixedly installed above the spray painting component 5. The rubber baffles 402 are distributed in a ring and fixedly installed on the inner wall of the spray booth 401. The heat insulation shell 403 is fixedly installed on the outer wall of the spray booth 401. The electric heating tubes 404 are distributed in a matrix and fixedly installed between the heat insulation shell 403 and the outer wall of the spray booth 401. The presence of electric heating tubes 404 helps to accelerate the solidification of the paint.

[0025] The painting assembly 5 includes a paint storage chamber 501, a feed inlet 502, a water pump 503, a paint delivery pipe 504, a sleeve 505, and a mist nozzle 506. The paint storage chamber 501 is fixedly installed above the rear end of the support plate 101. The feed inlet 502 is located above the paint storage chamber 501. The water pump 503 is fixedly installed above the paint storage chamber 501. The output end of the water pump 503 is fixedly connected to the outer wall of the paint delivery pipe 504. One end of the paint delivery pipe 504 is fixedly inserted through the top of the paint storage chamber 501, and the other end of the paint delivery pipe 504 is fixedly inserted through the rear wall of the painting chamber 401 and through the matrix-distributed sleeve 505. The mist nozzles 506 are distributed in a ring and fixedly installed on the inner wall of the sleeve 505. The painting assembly 5 facilitates the spraying of cables, making the spraying more uniform.

[0026] The working principle of this utility model:

[0027] The device is placed horizontally above the ground. The operator adds paint for spraying into the paint storage chamber 501 through the feed inlet 502. The operator then places the cable to be operated above the rotating wheel 203. The drive motor 204 starts working, and its output drives the rotating wheel 203 to rotate, thus achieving horizontal cable transport. When the cable reaches the middle of the clamping and limiting assembly 3, the cable, due to force, presses down the fixed wheel 307 and the U-shaped clamp 306. The extension and retraction of the telescopic rod 304 and the telescopic spring 305, under the pressure of the cable, exerts force on the cable... The cable is used for positioning. When the cable enters the paint spraying chamber 401 through the rubber baffle 402, the water pump 503 starts to work. The output end of the water pump 503 draws the paint stored in the paint storage chamber 501 into the sleeve 505 through the paint delivery pipe 504. As the cable moves horizontally forward, the mist nozzle 506 sprays the paint evenly onto the surface of the cable. When the cable reaches the rear end of the paint spraying chamber 401, the electric heating tube 404 starts to work. The electric heating tube 404 emits heat to provide heat to the inside of the paint spraying chamber 401, thereby assisting the device to accelerate the solidification of the paint sprayed on the surface of the cable.

[0028] Finally, the following points should be noted: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installation", "connection", and "linkage" should be interpreted broadly, and can be mechanical or electrical connections, or internal connections between two components, or direct connections. "Up", "down", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may change.

[0029] Secondly: The accompanying drawings of the embodiments disclosed in this utility model only involve the structures involved in the embodiments disclosed in this utility model. Other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of this utility model can be combined with each other.

[0030] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A spraying device for wire and cable production and manufacturing, comprising a bearing assembly (1), a conveying assembly (2), a clamping and limiting assembly (3), a protection assembly (4) and a paint spraying assembly (5), characterized in that: The transport component (2) is installed at the upper front end of the bearing component (1), the clamping and limiting component (3) is distributed in a ring and installed at the upper middle part of the bearing component (1), the painting component (5) is installed at the upper rear end of the bearing component (1), one end of the protective component (4) is installed above the bearing component (1), and the other end of the protective component (4) is installed above the painting component (5); the clamping and limiting component (3) includes a first support pile (301), a second support pile (302), a hollow circular plate (303), a telescopic rod (304), a telescopic spring (305), a U-shaped clamping plate (306), and a fixed wheel (307), wherein the first support pile (301) is fixedly installed on the bearing component (1). Above the carrier plate (101), the second support piles (302) are symmetrically distributed and fixedly installed above the carrier plate (101). The hollow circular plate (303) is fixedly installed on the first support pile (301) and the second support pile (302). One end of the telescopic rod (304) is fixedly installed on the inner wall of the hollow circular plate (303). The other end of the telescopic rod (304) is fixedly installed at the bottom of the U-shaped clamping plate (306). One end of the telescopic spring (305) is fixedly connected to the top of the telescopic rod (304). The other end of the telescopic spring (305) is fixedly connected to the bottom of the U-shaped clamping plate (306). The U-shaped clamping plate (306) is movably connected through the fixed wheel (307).

2. The spraying device for wire and cable production according to claim 1, characterized in that: The support component (1) includes a support plate (101) and a base (102), wherein the base (102) is matrix-distributed and fixedly installed on the bottom of the support plate (101).

3. The spraying device for wire and cable production according to claim 1, characterized in that: The transport component (2) includes a U-shaped frame plate (201), a fixing device (202), a rotating wheel (203), and a drive motor (204). The U-shaped frame plate (201) is fixedly installed above the bearing plate (101), the fixing device (202) is fixedly installed on the side wall of the U-shaped frame plate (201), the drive motor (204) is fixedly installed above the fixing device (202), the output end of the drive motor (204) movably passes through one end of the U-shaped frame plate (201), the output end of the drive motor (204) is movably connected to the other end of the U-shaped frame plate (201), and the output end of the drive motor (204) is fixedly installed through the rotating wheel (203).

4. The spraying device for wire and cable production according to claim 1, characterized in that: The protective assembly (4) includes a spray booth (401), a rubber baffle (402), a heat insulation shell (403), and an electric heating tube (404). One end of the spray booth (401) is fixedly installed above the support plate (101), and the other end of the spray booth (401) is fixedly installed above the spray assembly (5). The rubber baffle (402) is distributed in a ring and fixedly installed on the inner wall of the spray booth (401). The heat insulation shell (403) is fixedly installed on the outer wall of the spray booth (401). The electric heating tube (404) is distributed in a matrix and fixedly installed between the heat insulation shell (403) and the outer wall of the spray booth (401).

5. The spraying device for wire and cable production according to claim 1, characterized in that: The painting assembly (5) includes a paint storage chamber (501), a feed inlet (502), a water pump (503), a paint delivery pipe (504), a sleeve (505), and a mist nozzle (506). The paint storage chamber (501) is fixedly installed above the rear end of the support plate (101). The feed inlet (502) is provided above the paint storage chamber (501). The water pump (503) is fixedly installed above the paint storage chamber (501). The output end of the water pump (503) is fixedly connected to the outer wall of the paint delivery pipe (504). One end of the paint delivery pipe (504) is fixedly inserted through the top of the paint storage chamber (501). The other end of the paint delivery pipe (504) is fixedly inserted through the rear wall of the painting chamber (401) and fixedly inserted through the matrix-distributed sleeve (505). The mist nozzle (506) is distributed in a ring and fixedly installed on the inner wall of the sleeve (505).

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