An aluminum profile machining surface cleaning device
By designing a surface cleaning device for aluminum profiles, the device utilizes the rotation of the drive shaft and mesh plate to clean the aluminum profiles. Combined with ultrasonic and brush cleaning methods, it solves the problem of time-consuming and labor-intensive retrieval during the aluminum profile cleaning process, achieving automated and efficient cleaning.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JINZHOU QIGUANG TECHNOLOGY CO LTD
- Filing Date
- 2025-07-04
- Publication Date
- 2026-06-02
AI Technical Summary
The current process of cleaning aluminum profiles after processing is time-consuming, labor-intensive, and inconvenient.
A surface cleaning device for aluminum profile processing was designed, including a frame, a chamber, a drive shaft, a screen, an ultrasonic generator, and a rotating roller. The aluminum profile is cleaned in a cleaning solution by rotating the drive shaft and the screen, and the cleaning effect is enhanced by ultrasonic waves and brushes. Finally, the aluminum profile is automatically retrieved by the rotating screen.
The process of cleaning aluminum profiles has been automated, reducing the time and labor intensity of manual operation and improving cleaning efficiency and effectiveness.
Smart Images

Figure CN224309169U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of aluminum profile processing, specifically to a surface cleaning device for aluminum profile processing. Background Technology
[0002] In current technology, flight cases are supported by aluminum profiles. After processing, the aluminum profiles are placed in a cleaning tank to remove surface oil and dirt with cleaning fluid, thereby maintaining the smoothness of the flight case surface and improving its appearance. During cleaning, the aluminum profiles are immersed in the cleaning tank for cleaning. In the past, cleaning was done by manual brushing, but now ultrasonic cleaning is generally used.
[0003] However, during use, workers need to retrieve the aluminum profiles from the cleaning tank, which is time-consuming, labor-intensive, and inconvenient. Therefore, a surface cleaning device for aluminum profile processing is proposed to address the above problems. Utility Model Content
[0004] In order to overcome the shortcomings of the prior art and solve at least one of the technical problems mentioned in the background art, this utility model proposes a surface cleaning device for aluminum profile processing.
[0005] The technical solution adopted by this utility model to solve its technical problem is as follows: The aluminum profile processing surface cleaning device of this utility model includes a frame; a chamber is fixedly connected to the top of the frame, a cleaning chamber is opened inside the chamber, an opening is opened at the top of the chamber, a drive shaft is rotatably connected to the middle of the chamber, a pair of baffles are fixedly connected to both ends of the drive shaft, a mesh plate is fixedly connected between the pair of baffles, a first motor is fixedly connected to the top of the frame, pulleys are fixedly connected to the output end of the first motor and the end of the drive shaft, a synchronous belt is installed between the two pulleys, and the mesh plate is located inside the cleaning chamber.
[0006] Preferably, an ultrasonic generator is installed at the bottom of the frame, and multiple ultrasonic transducers are installed at the bottom of the chamber.
[0007] Preferably, two pairs of support plates are fixed to both sides of the mesh plate, each pair of support plates is located at both ends of the mesh plate, and multiple mesh holes are opened on the support plates, which are arranged in a linear array along the support plates.
[0008] Preferably, the bottom of the chamber is provided with a through groove, the bottom of the through groove is fixedly connected to a connecting chamber, the interior of the connecting chamber is rotatably connected to multiple rotating rollers, the surface of the rotating rollers is uniformly fixedly attached with bristles, the side of the chamber is fixedly connected to a second motor, and the output end of the second motor is fixedly connected to the rotating rollers.
[0009] Preferably, a plurality of drive wheels are fixedly connected to the rotating roller, the surface of the drive wheels is made of rubber, and the side of the drive wheels passes through a through groove.
[0010] Preferably, a drain pipe is fixedly connected to the side of the connecting compartment, and a switch valve is installed at the end of the drain pipe.
[0011] Preferably, a collection chute is fixedly connected to the frame, the collection chute is located on the side of the opening, and the collection chute is inclined.
[0012] Preferably, the side of the support plate away from the mesh plate is inclined toward the side of the baffle.
[0013] The advantages of this utility model are:
[0014] 1. This utility model, by setting up a drive shaft, a first motor, pulleys, baffles, and screens, allows workers to place the cut aluminum profiles into the chamber during use. Then, the first motor is started, which is driven by pulleys and synchronous belts to rotate the drive shaft and multiple baffles and screens. The rotation of the screens pulls the aluminum profiles into the bottom of the chamber, where they come into contact with the cleaning fluid inside the chamber for cleaning. Afterward, the screens continue to rotate, which moves the aluminum profiles. They are then lifted and fall out from the other side of the opening. By setting up a rotatable screen, the aluminum profiles are sent into the chamber and retrieved, which makes it convenient for workers to use.
[0015] 2. This utility model, by setting up support plates and mesh holes, has support plates fixed to both sides of the mesh plate during use. The support plates are used to support and limit the aluminum profile. The support plates have mesh holes to limit the aluminum profile. This is used to reduce the situation where the end of the aluminum profile is attached to the baffle. In addition, the mesh holes can facilitate the cleaning liquid to pass through the support plates and come into contact with the aluminum profile for cleaning. Attached Figure Description
[0016] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0017] Figure 1 This is a schematic diagram of the structure of this utility model;
[0018] Figure 2 This is a schematic diagram of the hopper structure of this utility model;
[0019] Figure 3 This is a schematic cross-sectional view of the compartment structure of this utility model;
[0020] Figure 4 This is a schematic diagram of the rotating roller structure of this utility model;
[0021] Figure 5 This is a schematic diagram of the structure of the mesh plate of this utility model.
[0022] In the diagram: 11. Frame; 12. Chamber; 13. Drive shaft; 14. First motor; 15. Pulley; 16. Baffle; 17. Mesh plate; 18. Opening; 21. Support plate; 22. Mesh; 31. Ultrasonic generator; 32. Ultrasonic transducer; 41. Connecting chamber; 42. Rotating roller; 43. Brush; 44. Second motor; 5. Drive wheel; 61. Drain pipe; 62. Switch valve; 7. Collection chute. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present utility model.
[0024] Specific implementation examples are given below.
[0025] Please see Figure 1-5 As shown, an aluminum profile processing surface cleaning device includes a frame 11; a chamber 12 is fixedly connected to the top of the frame 11, the chamber 12 has a cleaning chamber inside, an opening 18 is opened at the top of the chamber 12, a drive shaft 13 is rotatably connected to the middle of the chamber 12, a pair of baffles 16 are fixedly connected to both ends of the drive shaft 13, a mesh plate 17 is fixedly connected between the pair of baffles 16, a first motor 14 is fixedly connected to the top of the frame 11, pulleys 15 are fixedly connected to the output end of the first motor 14 and the end of the drive shaft 13, a synchronous belt is installed between the two pulleys 15, and the mesh plate 17 is located inside the cleaning chamber; an ultrasonic generator 31 is installed at the bottom of the frame 11, and multiple ultrasonic transducers 32 are installed at the bottom of the chamber 12.
[0026] In use, the staff places the cut aluminum profile into the chamber 12. Then the first motor 14 is started, which is driven by the pulley 15 and the synchronous belt to make the drive shaft 13 and multiple baffles 16 and screen 17 rotate. The screen 17 rotates to drive the aluminum profile into the bottom of the chamber 12, where it comes into contact with the cleaning fluid inside the chamber 12 for cleaning. After that, the screen 17 continues to rotate, which will drive the aluminum profile to move. Then it is lifted and falls out from the other side of the opening 18. By using the rotatable screen 17, the aluminum profile is sent into the chamber 12 and retrieved, which makes it convenient for the staff to use.
[0027] An ultrasonic generator 31 is installed on the frame 11, and an ultrasonic transducer 32 is installed on the side wall of the chamber 12. The ultrasonic generator 31 generates a high-frequency electrical signal, which is converted into a high-frequency mechanical vibration by the transducer and transmitted to the liquid in the chamber 12, thereby improving the cleaning effect.
[0028] Furthermore, such as Figure 1-5 As shown, two pairs of support plates 21 are fixed to both sides of the mesh plate 17. Each pair of support plates 21 is located at both ends of the mesh plate 17. Multiple mesh holes 22 are opened on the support plates 21, and the mesh holes 22 are arranged in a linear array along the support plates 21.
[0029] In use, support plates 21 are fixed to both sides of the mesh plate 17. The support plates 21 are used to support and limit the aluminum profile. Mesh holes 22 are opened on the support plates 21. The support plates 21 limit the aluminum profile. It is used to reduce the situation where the end of the aluminum profile is attached to the baffle 16. The mesh holes 22 can facilitate the cleaning liquid to pass through the support plates 21 and come into contact with the aluminum profile for cleaning.
[0030] Furthermore, such as Figure 1-5 As shown, the bottom of the hopper 12 has a through groove, and a connecting hopper 41 is fixedly connected to the bottom of the through groove. Multiple rotating rollers 42 are rotatably connected inside the connecting hopper 41. Brush bristles 43 are evenly fixed to the surface of the rotating rollers 42. A second motor 44 is fixedly connected to the side of the hopper 12, and the output end of the second motor 44 is fixedly connected to the rotating rollers 42. Multiple drive wheels 5 are fixedly connected to the rotating rollers 42. The surface of the drive wheels 5 is made of rubber, and the side of the drive wheels 5 passes through the through groove. A drain pipe 61 is fixedly connected to the side of the connecting hopper 41, and a switch valve 62 is installed at the end of the drain pipe 61. A collection chute 7 is fixedly connected to the frame 11. The collection chute 7 is located on the side of the opening 18 and is inclined. The side of the support plate 21 away from the mesh plate 17 is inclined towards the baffle 16.
[0031] In use, multiple connecting chambers 41 are installed at the bottom of the chamber body 12. Rotating rollers 42 are rotatably connected inside the connecting chambers 41. The rotation of the rotating rollers 42 drives the brush bristles 43 to move. The brush bristles 43 can brush the aluminum profile from the bottom, thus enhancing the cleaning effect. Drive wheels 5 are installed on the rotating rollers 42. The rotation of the drive wheels 5 can rotate the aluminum profile, improving the cleaning effect. The surface of the drive wheels 5 is made of rubber to increase the rotational friction. A collection chute 7 is fixed on the frame 11. The collection chute 7 is connected to the side of the opening 18, which is used to guide and collect the cleaned aluminum profile. The ends of the support plates 21 are inclined, which can facilitate the placement of aluminum profiles between the two support plates 21.
[0032] Working principle: During use, the operator places the cut aluminum profile into the chamber 12. Then, the first motor 14 is started, which is driven by the pulley 15 and the synchronous belt to make the drive shaft 13 and multiple baffles 16 and screen 17 rotate. The screen 17 rotates to drive the aluminum profile into the bottom of the chamber 12, where it comes into contact with the cleaning fluid inside the chamber 12 for cleaning. After that, the screen 17 continues to rotate, which will drive the aluminum profile to move. Then it is lifted and falls out from the other side of the opening 18. By using the rotatable screen 17, the aluminum profile is sent into the chamber 12 and retrieved, which makes it convenient for the operator to use.
[0033] An ultrasonic generator 31 is installed on the frame 11, and an ultrasonic transducer 32 is installed on the side wall of the chamber 12. The ultrasonic generator 31 generates a high-frequency electrical signal, which is converted into high-frequency mechanical vibration by the transducer and transmitted to the liquid in the chamber 12, thereby improving the cleaning effect. During use, support plates 21 are fixed to both sides of the mesh plate 17. The support plates 21 are used to support and limit the aluminum profile. The support plates 21 have mesh holes 22. The support plates 21 limit the aluminum profile and reduce the situation where the end of the aluminum profile is in contact with the baffle 16. The mesh holes 22 can facilitate the cleaning fluid to pass through the support plates 21 and come into contact with the aluminum profile for cleaning. During use, multiple connecting chambers 41 are installed at the bottom of the chamber 12. The connecting chamber 41 is internally connected to a rotating roller 42. The rotation of the rotating roller 42 drives the brush bristles 43 to move. The brush bristles 43 can brush the aluminum profile from the bottom, thus enhancing the cleaning effect. A drive wheel 5 is installed on the rotating roller 42. The rotation of the drive wheel 5 can rotate the aluminum profile, improving the cleaning effect. The surface of the drive wheel 5 is made of rubber to increase the rotational friction. A receiving chute 7 is fixed on the frame 11. The receiving chute 7 is connected to the side of the opening 18 and is used to guide and collect the cleaned aluminum profile. The end of the support plate 21 is inclined, which can facilitate the placement of the aluminum profile between the two support plates 21.
[0034] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0035] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.
Claims
1. A surface cleaning device for aluminum profile processing, comprising a frame (11); characterized in that: The top of the frame (11) is fixedly connected to a chamber (12), the chamber (12) has a cleaning chamber inside, the top of the chamber (12) has an opening (18), the middle of the chamber (12) is rotatably connected to a drive shaft (13), the two ends of the drive shaft (13) are fixedly connected to a pair of baffles (16), a mesh plate (17) is fixedly connected between the pair of baffles (16), the top of the frame (11) is fixedly connected to a first motor (14), the output end of the first motor (14) and the end of the drive shaft (13) are both fixedly connected to pulleys (15), a synchronous belt is installed between the two pulleys (15), and the mesh plate (17) is located inside the cleaning chamber.
2. The aluminum profile processing surface cleaning device according to claim 1, characterized in that: An ultrasonic generator (31) is installed at the bottom of the frame (11), and multiple ultrasonic transducers (32) are installed at the bottom of the chamber (12).
3. The aluminum profile processing surface cleaning device according to claim 2, characterized in that: Two pairs of support plates (21) are fixed to both sides of the mesh plate (17). Each pair of support plates (21) is located at both ends of the mesh plate (17). Multiple mesh holes (22) are opened on the support plates (21), and the mesh holes (22) are arranged in a linear array along the support plates (21).
4. The aluminum profile processing surface cleaning device according to claim 3, characterized in that: The bottom of the chamber (12) is provided with a through groove, and a connecting chamber (41) is fixedly connected to the bottom of the through groove. Multiple rotating rollers (42) are rotatably connected inside the connecting chamber (41). Brush bristles (43) are uniformly fixedly attached to the surface of the rotating rollers (42). A second motor (44) is fixedly connected to the side of the chamber (12). The output end of the second motor (44) is fixedly connected to the rotating rollers (42).
5. The aluminum profile processing surface cleaning device according to claim 4, characterized in that: Multiple drive wheels (5) are fixedly connected to the rotating roller (42). The surface of the drive wheel (5) is made of rubber, and the side of the drive wheel (5) passes through the through groove.
6. The aluminum profile processing surface cleaning device according to claim 5, characterized in that: A drain pipe (61) is fixed to the side of the connecting compartment (41), and a switch valve (62) is installed at the end of the drain pipe (61).
7. The aluminum profile processing surface cleaning device according to claim 6, characterized in that: A collection chute (7) is fixedly connected to the frame (11). The collection chute (7) is located on the side of the opening (18) and is inclined.
8. The aluminum profile processing surface cleaning device according to claim 7, characterized in that: The side of the support plate (21) away from the mesh plate (17) is inclined toward the side of the baffle (16).