Online water-cooled auxiliary tooling and online water-cooled water tank

By designing an online water-cooling auxiliary tooling, safety hazards and dimensional accuracy issues of aluminum profiles during the water-cooling process were resolved, ensuring production safety and yield. The use of a pressure plate structure made of bakelite board enabled efficient and safe aluminum profile production.

CN224309325UActive Publication Date: 2026-06-02JIANGSU ASIA-PACIFIC AVIATION TECH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANGSU ASIA-PACIFIC AVIATION TECH CO LTD
Filing Date
2025-06-18
Publication Date
2026-06-02

AI Technical Summary

Technical Problem

In the existing technology, traditional extrusion equipment has safety hazards caused by water pressure in the water tank and damage to the dimensional accuracy of aluminum profiles during the water cooling process, which affects production safety and yield.

Method used

An auxiliary tooling for online water cooling was designed, including a pressure plate and a pressure relief outlet. The material passage and pressure relief tank structure prevent cooling water from flowing into the press outlet. Bakelite board material is used to ensure the dimensional accuracy of aluminum profiles and production safety.

Benefits of technology

This eliminates the need for manual water blocking, improving production safety and dimensional accuracy of aluminum profiles, reducing tooling costs, and increasing production efficiency and profile quality.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224309325U_ABST
Patent Text Reader

Abstract

The utility model provides a kind of online water cooling auxiliary tool, including pressing plate, the pressing plate is used to set in the end of supercooled water tank, the middle part of the pressing plate is equipped with pass, the pass is used for workpiece to pass, the side edge and / or bottom edge of the pressing plate is equipped with pressure relief outlet.The utility model further provides a kind of online water cooling water tank, including online water cooling auxiliary tool, further including tank body, the tank body includes bottom plate, first side plate, second side plate, the first side plate is oppositely arranged with the second side plate, one end of the first side plate is equipped with first recess, one side of the second side plate is equipped with second recess, one side of the pressing plate is slidably connected with the first recess, another side of the pressing plate is slidably connected with the second recess.The utility model provides online water cooling auxiliary tool, without manually carrying out water plugging operation, production efficiency is high, and can improve the security and stability of production.
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Description

Technical Field

[0001] This utility model belongs to the field of aluminum profile extrusion process, and particularly relates to an auxiliary tooling for online water cooling and an online water cooling water tank. Background Technology

[0002] Online water cooling technology, through efficient cooling and production line integration, achieves synergistic optimization of performance, efficiency, and environmental protection, making it an indispensable core technology for high-end aluminum manufacturing (such as in new energy and aerospace fields). In existing technologies, traditional extrusion equipment does not incorporate spraying or atomization for water cooling. When producing high-precision hollow thin-walled aluminum profiles, water cooling is required in a water tank. If the water is not blocked, the water pressure in the tank will cause cooling water to flow into the press outlet and mold, posing a significant safety hazard. However, if direct water blocking is used, the dimensional accuracy of some aluminum profiles will be compromised, leading to a decrease in yield and impacting production. Summary of the Invention

[0003] To address at least one technical problem in the prior art, this utility model provides an auxiliary tooling for online water cooling and an online water cooling tank, which eliminates the need for manual water blocking while ensuring that the dimensional accuracy of the aluminum profile is not affected. To achieve the above technical objectives, the technical solution adopted by this utility model is as follows:

[0004] In a first aspect, this utility model embodiment provides an auxiliary tooling for online water cooling, including a pressure plate, which is used to be disposed at the end of a subcooled water tank.

[0005] The pressure plate has a material passage in the middle, which is used for the workpiece to pass through.

[0006] The pressure plate is provided with pressure relief outlets on its side and / or bottom edge.

[0007] Furthermore, the pressure plate includes a first pressure plate and a second pressure plate; the first pressure plate and the second pressure plate can be spaced apart from each other or close to each other;

[0008] The first pressure plate has the material passage on the side near the second pressure plate, and / or the second pressure plate has the material passage on the side near the first pressure plate.

[0009] Furthermore, the first pressure plate and the second pressure plate are arranged sequentially along the height direction, and the upper side of the second pressure plate is provided with the material passage.

[0010] Furthermore, the feed port is rectangular;

[0011] The length of the feed inlet is 8 to 12 cm, and / or the width of the feed inlet is 6 to 10 cm.

[0012] Furthermore, the second pressure plate has the pressure relief outlet on its side, and / or the second pressure plate has the pressure relief outlet at its bottom.

[0013] Furthermore, the second pressure plate is provided with the pressure relief outlet at its bottom.

[0014] Furthermore, the pressure relief outlet is a tank.

[0015] The height of the pressure relief outlet is 2-5 cm, and / or the width of the pressure relief outlet is 28-32 cm.

[0016] Furthermore, the thickness of the pressure plate is 40-45 mm.

[0017] Furthermore, the pressure plate is made of bakelite board.

[0018] Secondly, this utility model embodiment also provides an online water-cooled water tank, including the aforementioned auxiliary tooling for online water cooling, and also including a tank body.

[0019] The enclosure includes a bottom plate, a first side plate, and a second side plate. The first side plate and the second side plate are arranged opposite to each other. The bottom of the first side plate is fixedly connected to one side of the bottom plate, and the bottom of the second side plate is fixedly connected to the other side of the bottom plate.

[0020] One end of the first side plate is provided with a first groove, which extends along the height direction;

[0021] The second side plate has a second groove on one side, the second groove extends along the height direction, and the first groove is arranged opposite to the second groove;

[0022] One side of the pressure plate is slidably connected to the first groove, and the other side of the pressure plate is slidably connected to the second groove.

[0023] The beneficial effects of the technical solution provided by this utility model embodiment are:

[0024] (1) The auxiliary tooling for online water cooling provided in this utility model embodiment consists of a first pressure plate and a second pressure plate. The first pressure plate and the second pressure plate are connected to the water tank of the online water cooling by being inserted into the first groove and the second groove. This structure can avoid the situation where the aluminum profile surface is compressed due to the sealing material when manually blocking water, which leads to the instability of the workpiece size. This ensures the production quality of the workpiece and eliminates the need for manual water blocking operation, resulting in high production efficiency.

[0025] (2) The auxiliary tooling for online water cooling provided in this utility model embodiment can prevent the cooling water in the supercooled water tank from flowing out through the material outlet in the middle of the pressure plate and entering the press outlet under high water level by the structural design of the material outlet and the pressure relief outlet, thereby improving the safety and stability of production.

[0026] (3) The auxiliary tooling for online water cooling provided in this utility model embodiment is made of bakelite board, which has good heat resistance, is easy to process, has good insulation and low cost, ensuring that it will not burn and stick when in contact with high temperature profiles, thereby ensuring that the surface of the profiles is smooth and free of scratches, improving the production quality of the profiles and reducing the cost of tooling use. Attached Figure Description

[0027] Figure 1 This is a schematic diagram of the auxiliary tooling for online water cooling in an embodiment of this utility model.

[0028] Figure 2 This is a schematic diagram of the structure of the online water-cooled water tank in an embodiment of this utility model. Detailed Implementation

[0029] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain this utility model and are not intended to limit this utility model.

[0030] In the description of the embodiments of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0031] In the description of the embodiments of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components; and they can refer to a wireless connection or a wired connection. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0032] Furthermore, the technical features involved in the different embodiments of this utility model described below can be combined with each other as long as they do not conflict with each other.

[0033] This utility model embodiment provides an auxiliary tooling for online water cooling, including a pressure plate 1, which is used to be installed at the end of the subcooling water tank.

[0034] The pressure plate 1 has a material passage 2 in the middle, which is used for the workpiece to pass through.

[0035] The pressure plate 1 is provided with a pressure relief outlet 3 on its side and / or bottom edge.

[0036] The auxiliary fixture for online water cooling described in this application can be installed at the end of the subcooling water tank. In a specific embodiment, such as... Figure 1 and Figure 2 As shown, during production, the extruded aluminum profile needs to be cooled by passing it through a supercooling water tank. The pressure plate 1 is located at one end of the supercooling water tank. During operation, cooling water is injected into the supercooling water tank, and the aluminum profile enters the supercooling water tank through the material passage 2 in the middle of the pressure plate 1. At this time, some water can be discharged from the pressure relief outlet 3 of the pressure plate 1. The cooling water can be prevented from flowing out of the material passage into the extrusion device without manual water blocking, thereby realizing the online water cooling treatment of the aluminum profile.

[0037] This application does not limit the specific configuration of the pressure plate 1. In a specific embodiment, the pressure plate 1 includes a first pressure plate 11 and a second pressure plate 12; the first pressure plate 11 and the second pressure plate 12 can be far apart from each other or close to each other;

[0038] The first pressure plate 11 is provided with the material passage 2 on the side near the second pressure plate 12, and / or the second pressure plate 12 is provided with the material passage 2 on the side near the first pressure plate 11. The first pressure plate 11 and the second pressure plate 12 can be arranged sequentially in the height direction A or sequentially in the width direction B. The material passage 2 can be provided on the first pressure plate 11 or on the second pressure plate 12.

[0039] In one embodiment, such as Figure 1 and Figure 2 As shown, the first pressure plate 11 and the second pressure plate 12 are arranged sequentially along the height direction A, and the upper side of the second pressure plate 12 is provided with the material passage 2. Before operation, the first pressure plate 11 and the second pressure plate 12 are far apart from each other. During operation, the aluminum profile passes through the material passage 2 and enters the supercooling water tank for online water cooling. At the same time, the first pressure plate 11 and the second pressure plate 12 move closer to each other and fit together, so that the cooling water level in the supercooling water tank can be increased, thereby increasing the cooling rate of the aluminum profile.

[0040] In another specific embodiment, the first pressure plate 11 and the second pressure plate 12 are arranged sequentially along the height direction A, and the lower side of the first pressure plate 11 is provided with the material passage 2.

[0041] In another specific embodiment, the first pressure plate 11 and the second pressure plate 12 are arranged sequentially along the width direction B, and the material passage 2 is provided on the right side of the first pressure plate 11.

[0042] This application does not limit the shape and size of the feed port 2, and the shape and size of the feed port 2 can be adaptively adjusted according to actual needs. In a specific embodiment, the feed port 2 is rectangular; the length of the feed port 2 is 8-12cm, and / or the width of the feed port 2 is 6-10cm.

[0043] This application does not limit the location of the pressure relief outlet 3. The pressure relief outlet 3 is provided on the side of the second pressure plate 12, and / or, the pressure relief outlet 3 is provided at the bottom of the second pressure plate 12. In a specific embodiment, such as Figure 1 As shown, the pressure relief outlet 3 is provided at the bottom of the second pressure plate 12.

[0044] In this embodiment, the specific configuration of the pressure relief outlet 3 is not limited. The pressure relief outlet 3 can be a groove or a hole. In one embodiment, such as... Figure 1 As shown, the pressure relief outlet 3 is a trough; the height of the pressure relief outlet 3 is 2-5cm, and / or the width of the pressure relief outlet 3 is 28-32cm. By designing a pressure relief trough at the bottom of the second pressure plate 12 for pressure relief, the cooling water in the subcooled water tank at high water levels can be prevented from flowing out through the material outlet 2 in the middle of the pressure plate 1 and entering the press outlet, thereby reducing safety risks and improving the safety and stability of production.

[0045] In another embodiment, the pressure relief outlet 3 is a plurality of through holes, which are provided at the bottom of the second pressure plate 12 and are spaced apart along the width direction B. Any one of the through holes penetrates the second pressure plate 12 along the length direction C.

[0046] In another specific embodiment, the pressure relief outlets 3 are provided on both sides of the second pressure plate 12, and the pressure relief outlets 3 are grooves.

[0047] The thickness of the pressure plate 1 can be adjusted adaptively according to the water pressure in the subcooled water tank. In a specific embodiment, the thickness of the pressure plate 1 is 40-45 mm.

[0048] Furthermore, the material of the pressure plate 1 is bakelite board, which is phenolic resin laminate 1. Bakelite board has good heat resistance, is easy to process, has good insulation and low cost, ensuring that it will not burn and stick to the aluminum profile when in contact with high temperature aluminum profile, thereby ensuring that the surface of the aluminum profile is smooth and free of scratches, improving the production quality of aluminum profile, and reducing the cost of tooling.

[0049] Secondly, this embodiment of the invention also provides an online water-cooled water tank, including the aforementioned auxiliary tooling for online water cooling, and also including a tank body 4.

[0050] The housing 4 includes a bottom plate 41, a first side plate 42, and a second side plate 43. The first side plate 42 and the second side plate 43 are arranged opposite to each other. The bottom of the first side plate 42 is fixedly connected to one side of the bottom plate 41, and the bottom of the second side plate 43 is fixedly connected to the other side of the bottom plate 41.

[0051] One end of the first side plate 42 is provided with a first groove, which extends along the height direction A;

[0052] The second side plate 43 has a second groove on one side, the second groove extends along the height direction A, and the first groove and the second groove are arranged opposite to each other;

[0053] One side of the pressure plate 1 is slidably connected to the first groove, and the other side of the pressure plate 1 is slidably connected to the second groove.

[0054] In a specific embodiment, such as Figure 2 As shown, the pressure plate 1 can slide along the first groove on the first side plate 42 and the second groove on the second side plate 43. During operation, the second pressure plate 12 is disposed in the first groove and the second groove. When the aluminum profile passes through the feed port 2, the first pressure plate 11 slides along the first groove and the second groove and can then fit against the second pressure plate 12.

[0055] Finally, it should be noted that the above specific embodiments are only used to illustrate the technical solution of this utility model and not to limit it. Although this utility model has been described in detail with reference to examples, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications and substitutions should be covered within the scope of the claims of this utility model.

Claims

1. An online water-cooled auxiliary tool characterized by, Includes a pressure plate (1), which is used to be installed at the end of the subcooled water tank. The pressure plate (1) is provided with a material passage (2) in the middle, and the material passage (2) is used for the workpiece to pass through. The pressure plate (1) is provided with a pressure relief outlet (3) on its side and / or bottom edge.

2. The auxiliary tooling for online water cooling as described in claim 1, characterized in that, The pressure plate (1) includes a first pressure plate (11) and a second pressure plate (12); the first pressure plate (11) and the second pressure plate (12) can be far apart from each other or close to each other; The first pressure plate (11) has the material passage (2) on the side near the second pressure plate (12), and / or the second pressure plate (12) has the material passage (2) on the side near the first pressure plate (11).

3. The auxiliary tooling for online water cooling as described in claim 2, characterized in that, The first pressure plate (11) and the second pressure plate (12) are arranged sequentially along the height direction (A), and the upper side of the second pressure plate (12) is provided with the material passage (2).

4. The auxiliary tooling for online water cooling as described in claim 1, characterized in that, The feed inlet (2) is rectangular; The length of the feed inlet (2) is 8 to 12 cm, and / or the width of the feed inlet (2) is 6 to 10 cm.

5. The auxiliary tooling for online water cooling as described in claim 2, characterized in that, The second pressure plate (12) has the pressure relief outlet (3) on its side, and / or the second pressure plate (12) has the pressure relief outlet (3) at its bottom.

6. The auxiliary tooling for online water cooling as described in claim 2, characterized in that, The second pressure plate (12) has the pressure relief outlet (3) at its bottom.

7. The auxiliary tooling for online water cooling as described in claim 1, characterized in that, The pressure relief outlet (3) is a tank; The height of the pressure relief outlet (3) is 2 to 5 cm, and / or the width of the pressure relief outlet (3) is 28 to 32 cm.

8. The auxiliary tooling for online water cooling as described in claim 1, characterized in that, The thickness of the pressure plate (1) is 40-45 mm.

9. The auxiliary tooling for online water cooling as described in claim 1, characterized in that, The pressure plate (1) is made of bakelite board.

10. An online water-cooled water tank, characterized in that, The auxiliary tooling for online water cooling as described in any one of claims 1-9 also includes a housing (4). The box body (4) includes a bottom plate (41), a first side plate (42), and a second side plate (43). The first side plate (42) and the second side plate (43) are arranged opposite to each other. The bottom of the first side plate (42) is fixedly connected to one side of the bottom plate (41), and the bottom of the second side plate (43) is fixedly connected to the other side of the bottom plate (41). One end of the first side plate (42) is provided with a first groove, which extends along the height direction (A); The second side plate (43) has a second groove on one side, the second groove extends along the height direction (A), and the first groove and the second groove are arranged opposite to each other; One side of the pressure plate (1) is slidably connected to the first groove, and the other side of the pressure plate (1) is slidably connected to the second groove.