Ultrasonic treatment device for CTP plate base casting and rolling bad material

Abstract

The utility model discloses a CTP edition base cast and roll bad material ultrasonic treatment device relates to CTP edition base cast and roll technical field, including aluminium liquid tank, the aluminium liquid tank outside one side face is installed with horizontal screw rod guide rail, be connected with vertical screw rod guide rail on horizontal screw rod guide rail, the vertical screw rod guide rail upper portion one side face is provided with the cross bar, equal interval is installed with ultrasonic transducer on the cross bar. The utility model discloses the cross bar, vertical screw rod guide rail, horizontal screw rod guide rail, servo motor and no.

Description

Technical Field

[0001] This utility model relates to the field of CTP base casting and rolling technology, specifically to an ultrasonic treatment device for CTP base casting and rolling defective materials. Background Technology

[0002] CTP (Continuous Plate Testing) substrates have stringent requirements for internal quality, surface quality, and plate shape. Currently, high-grade CTP substrates, both domestically and internationally, are produced using traditional hot-rolled billets, a process that is lengthy and energy-intensive. In contrast, producing high-grade CTP substrates using cast-rolled billets offers a shorter process and significant cost advantages, but it presents considerable technical challenges. In recent years, some domestic companies have experimented with producing CTP substrates using cast-rolled billets, employing numerous internationally and domestically leading patents and proprietary technologies. This has significantly shortened the process and reduced energy consumption while ensuring product quality, giving them a clear market competitive advantage compared to hot-rolled products.

[0003] As a high-frequency sound wave, ultrasound generates nonlinear effects such as cavitation, acoustic flow, mechanical impact, and radiation pressure during its propagation in the melt. Applying ultrasound to the continuous or semi-continuous casting process of pure aluminum and aluminum alloys can generally refine the grains of the ingots and significantly reduce segregation in continuously cast aluminum alloy sheets.

[0004] In existing ultrasonic processing devices, the vibration structure of the ultrasonic transducer cannot move horizontally or vertically, which makes it impossible to adjust the position of the ultrasonic transducer in the molten aluminum. This prevents the processing device from fully processing the interior of the molten aluminum, affecting the quality of the aluminum casting and rolling. Utility Model Content

[0005] The technical problem to be solved by this utility model is to overcome the existing defects and provide an ultrasonic treatment device for CTP plate base casting and rolling defective materials. Through the setting of a horizontal bar, a vertical lead screw guide rail, a horizontal lead screw guide rail, a first servo motor and a second servo motor, the ultrasonic transducer fixed on the horizontal bar can move horizontally and vertically with the horizontal bar and the vertical lead screw guide rail, thereby fully treating the interior of the aluminum liquid, ensuring the quality of aluminum liquid casting and rolling, and effectively solving the problems in the background technology.

[0006] To achieve the above objectives, this utility model provides the following technical solution: an ultrasonic treatment device for CTP plate base casting and rolling waste, comprising an aluminum liquid tank, a horizontal lead screw guide rail installed on one side of the aluminum liquid tank, a vertical lead screw guide rail connected to the horizontal lead screw guide rail, a crossbar provided on the upper side of the vertical lead screw guide rail, ultrasonic transducers installed at equal intervals on the crossbar, and an ultrasonic liquid level sensor provided on one side of the ultrasonic transducer.

[0007] Furthermore, an ultrasonic generator is provided on the upper end of the vertical lead screw guide away from the crossbar, and a servo motor is provided on the side of the ultrasonic generator.

[0008] Furthermore, a second servo motor is installed at one end of the horizontal lead screw guide rail, and a mold connection end is connected to one end of the aluminum liquid tank.

[0009] Furthermore, a liquid flow chamber is provided on the inner side of the mold connection end, and a feed hopper is provided on the upper side of the aluminum liquid tank away from the mold connection end.

[0010] Furthermore, the mold connecting end and the aluminum liquid tank are an integral structure, and the ultrasonic transducer is connected to the crossbar by a thread.

[0011] Furthermore, the crossbar is connected to the vertical lead screw guide rail via a lead screw nut, and the vertical lead screw guide rail is connected to the horizontal lead screw guide rail via a lead screw nut.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] 1. This utility model, through the setting of a horizontal bar, a vertical lead screw guide rail, a horizontal lead screw guide rail, a first servo motor, and a second servo motor, enables the ultrasonic transducer fixed on the horizontal bar to move horizontally and vertically with the horizontal bar and the vertical lead screw guide rail, thereby enabling thorough treatment of the interior of the molten aluminum and ensuring the quality of the molten aluminum casting and rolling. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the main structure of this utility model;

[0015] Figure 2 This is a right sectional view of the aluminum liquid tank and the horizontal lead screw guide rail in this utility model.

[0016] Figure 3 This is a schematic diagram of the main cross-sectional structure of the mold connection end in this utility model.

[0017] In the diagram: 1. Aluminum liquid tank; 2. Feed hopper; 3. Vertical lead screw guide rail; 4. Crossbar; 5. Servo motor No. 1; 6. Ultrasonic generator; 7. Ultrasonic transducer; 8. Mold connection end; 9. Horizontal lead screw guide rail; 10. Servo motor No. 2; 11. Ultrasonic liquid level sensor; 12. Liquid flow chamber. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0019] Please see Figure 1-3 This embodiment provides a technical solution: an ultrasonic treatment device for CTP plate base casting and rolling waste material, including an aluminum liquid tank 1, a horizontal lead screw guide rail 9 installed on one side of the aluminum liquid tank 1, a vertical lead screw guide rail 3 connected to the horizontal lead screw guide rail 9, a crossbar 4 provided on one side of the upper part of the vertical lead screw guide rail 3, ultrasonic transducers 7 installed at equal intervals on the crossbar 4, and an ultrasonic liquid level sensor 11 provided on one side of the ultrasonic transducer 7.

[0020] like Figure 3 As shown, molten aluminum enters the aluminum liquid tank 1 through the feed hopper 2. The second servo motor 10 can drive the vertical lead screw guide rail 3 to move laterally along the horizontal lead screw guide rail 9, thereby adjusting the horizontal position of the ultrasonic transducer 7. The first servo motor 5 can adjust the height of the crossbar 4 through the vertical lead screw guide rail 3, thereby adjusting the height of the ultrasonic transducer 7. This allows the horizontal position of the ultrasonic transducer 7 in the aluminum liquid to be adjusted, ensuring that the ultrasonic transducer 7 fully processes the aluminum liquid, thus ensuring the quality of the aluminum liquid casting and rolling.

[0021] An ultrasonic generator 6 is installed on the upper end of the vertical lead screw guide rail 3 away from the crossbar 4, and a servo motor 5 is installed on one side of the ultrasonic generator 6.

[0022] A second servo motor 10 is installed at one end of the horizontal lead screw guide rail 9, and a mold connection end 8 is connected to one end of the aluminum liquid tank 1.

[0023] A liquid flow chamber 12 is provided inside the mold connection end 8, and a feed hopper 2 is provided on the upper side of the aluminum liquid tank 1 away from the mold connection end 8.

[0024] The mold connection end 8 and the aluminum liquid tank 1 are integrated into one structure, and the ultrasonic transducer 7 and the crossbar 4 are connected by threads.

[0025] The horizontal bar 4 is connected to the vertical lead screw guide rail 3 through a lead screw nut, and the vertical lead screw guide rail 3 is connected to the horizontal lead screw guide rail 9 through a lead screw nut.

[0026] The working principle of the ultrasonic treatment device for CTP plate-based casting and rolling waste provided by this utility model is as follows: Figures 1-3As shown, molten aluminum enters the aluminum liquid tank 1 through the feed hopper 2. The second servo motor 10 can drive the vertical lead screw guide rail 3 to move laterally along the horizontal lead screw guide rail 9, thereby adjusting the horizontal position of the ultrasonic transducer 7. The first servo motor 5 can adjust the height of the crossbar 4 through the vertical lead screw guide rail 3, thereby adjusting the height of the ultrasonic transducer 7. This allows the horizontal position of the ultrasonic transducer 7 in the aluminum liquid to be adjusted, ensuring that the ultrasonic transducer 7 fully processes the aluminum liquid, thus ensuring the quality of the aluminum liquid casting and rolling.

[0027] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A CTP plate base casting bad material ultrasonic treatment device, comprising a molten aluminum tank (1), characterized in that: The horizontal screw rod guide (9) is arranged on one side of the outside of the molten aluminum tank (1), the vertical screw rod guide (3) is connected to the horizontal screw rod guide (9), the horizontal rod (4) is arranged on one side of the upper part of the vertical screw rod guide (3), the ultrasonic transducer (7) is arranged on the horizontal rod (4) at equal intervals, and the ultrasonic liquid level sensor (11) is arranged on one side of the ultrasonic transducer (7).

2. The CTP plate base casting waste ultrasonic treatment device according to claim 1, characterized in that: The ultrasonic generator (6) is arranged on the upper end of the vertical screw rod guide (3) away from one side of the horizontal rod (4), and the first servo motor (5) is arranged on one side of the ultrasonic generator (6).

3. The CTP plate base casting waste ultrasonic treatment device according to claim 2, characterized in that: The second servo motor (10) is arranged on one end of the horizontal screw rod guide (9), and the mold connecting end (8) is connected to one end of the molten aluminum tank (1).

4. The CTP plate base casting waste ultrasonic treatment device according to claim 3, characterized in that: The liquid flow cavity (12) is arranged on the inner side of the mold connecting end (8), and the feeding hopper (2) is arranged on the upper side of the end of the molten aluminum tank (1) away from the mold connecting end (8).

5. The CTP plate base casting waste ultrasonic treatment device according to claim 3, characterized in that: The mold connecting end (8) and the molten aluminum tank (1) are an integral structure, and the ultrasonic transducer (7) and the horizontal rod (4) are connected through threads.

6. The CTP plate base casting waste ultrasonic treatment device according to claim 1, characterized in that: The horizontal rod (4) and the vertical screw rod guide (3) are connected through screw nuts, and the vertical screw rod guide (3) and the horizontal screw rod guide (9) are connected through screw nuts.

Images