Intelligent cutting and welding device

Abstract

The utility model discloses a kind of intelligent cutting and welding devices, including linear ground rail, handling robot is installed on the linear ground rail, gripper is installed on the mechanical arm of handling robot, workbench is provided at one side of linear ground rail, two arc ground rails are provided at the other side of linear ground rail.Affinity effect is in at:the utility model is through the cooperation design of arc ground rail, cutting robot, welding robot, linear ground rail, handling robot, vision system, three-jaw chuck and hydraulic jacking assembly, can when titanium sponge reactor bottom flange cutting and welding, realize the reasonable zoning of cutting, handling, welding, operation is convenient, can quickly realize the cutting and welding operation of titanium sponge reactor bottom flange, suitable for all titanium sponge reactor bottom flange cutting and welding occasion, save artificial and time cost, improve operation efficiency simultaneously, reduce security risk.

Description

Technical Field

[0001] This utility model relates to the field of metallurgical manufacturing technology, specifically to an intelligent cutting and welding device. Background Technology

[0002] When removing the sponge titanium from the reactor, the bottom flange of the sponge titanium reactor needs to be cut off. After removing the sponge titanium, the bottom flange needs to be re-welded to the bottom of the reactor.

[0003] Currently, the cutting and re-welding of the bottom flange of the sponge titanium reactor is mainly carried out manually. Although manual cutting and welding can achieve the cutting and welding of the bottom flange of the sponge titanium reactor, the working environment is harsh, the labor intensity is high, the risk of accidents is relatively high, and the work efficiency is low. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] The technical problem to be solved by this utility model is to provide an intelligent cutting and welding device that can realize the automated cutting and welding of the bottom flange of the sponge titanium reactor, improve the efficiency of cutting and welding the bottom flange of the sponge titanium reactor, and reduce labor and time costs, in light of the current state of the technology.

[0006] (II) Technical Solution

[0007] This utility model is achieved through the following technical solution: This utility model proposes an intelligent cutting and welding device, including a linear ground rail, on which a transport robot is installed. The transport robot's robotic arm is equipped with a gripper. A worktable is provided on one side of the linear ground rail, and two arc-shaped ground rails are provided on the other side of the linear ground rail. A hydraulic lifting component is installed inside each arc-shaped ground rail. A three-jaw chuck is installed on the upper side of the hydraulic lifting component. A sponge titanium reactor is provided above the three-jaw chuck. A cutting robot is installed on one of the arc-shaped ground rails, and a plasma cutting component is installed on the cutting robot. A vision system is installed on the cutting robot on one side of the plasma cutting component. A welding robot is installed on the other arc-shaped ground rail, and a welding machine component is installed on the welding robot. A grinding component is installed on the welding robot on one side of the welding machine component.

[0008] Furthermore, the transport robot slides in conjunction with the linear ground rail, and the linear ground rail is bolted to the mounting base.

[0009] Furthermore, the transport robot slides in conjunction with the linear ground rail, and the linear ground rail is bolted to the mounting base.

[0010] Furthermore, the telescopic part of the hydraulic lifting assembly is bolted to the three-jaw chuck, the fixing part of the hydraulic lifting assembly has its own bracket, and the fixing part of the hydraulic lifting assembly is placed on the mounting base.

[0011] Furthermore, the cutting robot slides in conjunction with the corresponding arc-shaped ground rail, and the plasma cutting assembly is bolted to the robotic arm of the cutting robot.

[0012] Furthermore, the camera of the vision system is positioned directly above the cutting area of ​​the plasma cutting assembly, and the vision system is bolted to the cutting robot.

[0013] Furthermore, the welding robot slides in conjunction with the corresponding arc-shaped ground rail, the welding machine assembly is mounted on one side of the welding robot, the grinding assembly is mounted on the welding robot on one side of the welding machine assembly, and a vision system is also mounted on the welding robot on one side of the grinding assembly.

[0014] (III) Beneficial Effects

[0015] Compared with the prior art, this utility model has the following advantages:

[0016] This invention, through the coordinated design of an arc-shaped ground rail, a cutting robot, a welding robot, a linear ground rail, a handling robot, a vision system, a three-jaw chuck, and a hydraulic lifting assembly, enables reasonable zoning of cutting, handling, and welding during the cutting and welding of the bottom flange of a sponge titanium reactor. This facilitates operation and allows for rapid cutting and welding of the bottom flange of a sponge titanium reactor. It is applicable to all cutting and welding applications of the bottom flange of sponge titanium reactors, saving labor and time costs while improving operational efficiency and reducing safety risks. Attached Figure Description

[0017] Figure 1 This is a structural schematic diagram of the intelligent cutting and welding device described in this utility model;

[0018] Figure 2 This is a top view of the intelligent cutting and welding device described in this utility model;

[0019] Figure 3 This is a front view of the intelligent cutting and welding device described in this utility model;

[0020] Figure 4 This is a left view of the intelligent cutting and welding device described in this utility model.

[0021] The annotations in the attached figures are explained as follows:

[0022] 1. Cutting robot; 2. Plasma cutting assembly; 3. Welding robot; 4. Welding machine assembly; 5. Arc-shaped floor rail; 6. Handling robot; 7. Linear floor rail; 8. Gripper; 9. Workbench; 10. Three-jaw chuck; 11. Hydraulic lifting assembly; 12. Vision system; 13. Grinding assembly; 14. Titanium sponge reactor. Detailed Implementation

[0023] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.

[0024] like Figures 1-4 As shown, an intelligent cutting and welding device in this embodiment includes a linear ground rail 7, on which a transport robot 6 is mounted. A gripper 8 is mounted on the robotic arm of the transport robot 6. A worktable 9 is provided on one side of the linear ground rail 7, and two arc-shaped ground rails 5 are provided on the other side. A hydraulic lifting assembly 11 is installed inside each arc-shaped ground rail 5. A three-jaw chuck 10 is installed on the upper side of the hydraulic lifting assembly 11, and a sponge titanium reactor 14 is located above the three-jaw chuck 10. A cutting robot 1 is mounted on one of the arc-shaped ground rails 5, and a plasma cutting assembly 2 is mounted on the cutting robot 1. A vision system 12 is installed on one side of the plasma cutting component 2, and a welding robot 3 is installed on another arc-shaped ground rail 5. A welding machine component 4 is installed on the welding robot 3, and a grinding component 13 is installed on the welding robot 3 on one side of the welding machine component 4. With the cooperation of the arc-shaped ground rail 5, the cutting robot 1, the welding robot 3, the straight ground rail 7, the handling robot 6, the vision system 12, the three-jaw chuck 10, and the hydraulic lifting component 11, the automated cutting and welding operation of the bottom flange of the sponge titanium reactor 14 is realized, which improves the efficiency of cutting and welding the bottom flange of the sponge titanium reactor 14 and reduces labor and time costs.

[0025] like Figures 1-4As shown, in this embodiment, the transport robot 6 slides with the linear ground rail 7, which is bolted to the mounting base. The linear ground rail 7 ensures convenient movement of the transport robot 6 between the two arc-shaped ground rails 5. The transport robot 6 slides with the linear ground rail 7, which is bolted to the mounting base. The transport robot 6 cooperates with the gripper 8 to assist in clamping operations when cutting and welding the bottom flange of the sponge titanium reactor 14. The telescopic part of the hydraulic lifting component 11 is bolted to the three-jaw chuck 10. The fixed part of the hydraulic lifting component 11 has its own bracket. The fixed part of the hydraulic lifting component 11 is placed on the mounting base. The three-jaw chuck 10 can clamp the flange to be welded at the bottom of the sponge titanium reactor 14 and lift the flange to be welded under the action of the hydraulic lifting component 11.

[0026] like Figures 1-4 As shown, in this embodiment, the cutting robot 1 slides with the corresponding arc-shaped ground rail 5, and the plasma cutting component 2 is bolted to the robotic arm of the cutting robot 1. With the cooperation of the cutting robot 1 and the plasma cutting component 2, the bottom flange of the sponge titanium reactor 14 can be easily cut. The camera of the vision system 12 is directly facing the cutting part of the plasma cutting component 2. The vision system 12 is bolted to the cutting robot 1. The vision system 12 is mainly used for visual imaging and positioning during the cutting and welding process to ensure the accuracy of cutting and welding. The welding robot 3 slides with the corresponding arc-shaped ground rail 5. The welding machine component 4 is installed on one side of the welding robot 3. The grinding component 13 is installed on the welding robot 3 on one side of the welding machine component 4. A vision system 12 is also installed on the welding robot 3 on one side of the grinding component 13. With the cooperation of the welding robot 3 and the welding machine component 4, the flange can be easily welded at the bottom of the sponge titanium reactor 14.

[0027] The specific implementation process of this embodiment is as follows: When cutting the bottom flange of the sponge titanium reactor 14, the cutting robot 1 first takes a visual photograph to locate the bottom flange of the sponge titanium reactor 14 that has been hoisted. After the above steps are completed, the hydraulic lifting group 11 will rise, driving the three-jaw chuck 10 to move to the bottom flange of the sponge titanium reactor 14. The three-jaw chuck 10 opens, and the cylinder of the bottom flange of the sponge titanium reactor 14 falls into the middle of the three-jaw chuck 10. The three-jaw chuck 10 clamps the bottom flange of the sponge titanium reactor 14, and the cutting robot 1 starts to work. The cutting gun at the front end of the robotic arm cuts along the edge of the bottom flange of the sponge titanium reactor 14. The cutting robot 1 moves in a circle along the sponge titanium reactor 14 on the arc-shaped ground rail 5 to cut the bottom flange of the sponge titanium reactor 14 until the bottom flange of the sponge titanium reactor 14 is completely cut off.

[0028] After the bottom flange of the sponge titanium reactor 14 is completely cut off, the hydraulic lifting assembly 11 descends and separates the bottom flange of the sponge titanium reactor 14 from the anti-sponge titanium reactor 14. The gripper 8 on the front robotic arm of the handling robot 6 picks up the cut-off bottom flange of the sponge titanium reactor 14 and places it on the workbench 9 next to the linear ground rail 7.

[0029] After the bottom flange of the sponge titanium reactor 14 is cut, the sponge titanium reactor 14 is hoisted away to push out the sponge titanium inside the sponge titanium reactor 14. After the sponge titanium is pushed out of the sponge titanium reactor 14, the sponge titanium reactor 14 is hoisted to the bottom flange welding area.

[0030] The gripper 8 at the front end of the robotic arm of the handling robot 6 grabs the bottom flange of the previously cut-off sponge titanium reactor 14 and places it on the three-jaw chuck 10 in the welding area. The three-jaw chuck 10 clamps the bottom flange of the reactor.

[0031] Welding robot 3 first switches to and installs vision system 12. Vision system 12 takes visual pictures of the bottom flange and bottom interface of sponge titanium reactor 14. After taking pictures, the front arm of welding robot 3 switches again and installs grinding machine component to grind the bottom flange and bottom flange interface of sponge titanium reactor 14. After grinding, the front arm of welding robot 3 switches to and installs welding gun of welding machine component 4 through quick-change device. Hydraulic lifting component 11 lifts the bottom flange of sponge titanium reactor 14 and connects it with the bottom opening of sponge titanium reactor 14. Welding robot 3 starts welding operation on bottom flange of sponge titanium reactor 14. Welding robot 3 makes circular motion on arc-shaped ground rail 5 until the welding of bottom flange and bottom opening of sponge titanium reactor 14 is completed.

[0032] The above description of the disclosed embodiments enables those skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. An intelligent cutting and welding device, characterized in that: The system includes a linear ground rail (7), on which a transport robot (6) is mounted. A gripper (8) is mounted on the robotic arm of the transport robot (6). A workbench (9) is provided on one side of the linear ground rail (7), and two arc-shaped ground rails (5) are provided on the other side. A hydraulic lifting assembly (11) is installed inside each arc-shaped ground rail (5). A three-jaw chuck (10) is installed on the upper side of the hydraulic lifting assembly (11), and a sponge titanium reactor is positioned above the three-jaw chuck (10). The device (14) includes a cutting robot (1) mounted on one of the arc-shaped ground rails (5), a plasma cutting assembly (2) mounted on the cutting robot (1), a vision system (12) mounted on the cutting robot (1) on one side of the plasma cutting assembly (2), a welding robot (3) mounted on the other of the arc-shaped ground rails (5), a welding machine assembly (4) mounted on the welding robot (3), and a grinding assembly (13) mounted on the welding robot (3) on one side of the welding machine assembly (4).

2. The intelligent cutting and welding device according to claim 1, characterized in that: The transport robot (6) slides with the linear ground rail (7), and the linear ground rail (7) is bolted to the mounting base.

3. The intelligent cutting and welding device according to claim 2, characterized in that: There are two worktables (9), each of which is located on one side of the corresponding arc-shaped ground rail (5).

4. The intelligent cutting and welding device according to claim 1, characterized in that: The telescopic part of the hydraulic lifting assembly (11) is bolted to the three-jaw chuck (10), the fixed part of the hydraulic lifting assembly (11) has its own bracket, and the fixed part of the hydraulic lifting assembly (11) is placed on the mounting base.

5. The intelligent cutting and welding device according to claim 1, characterized in that: The cutting robot (1) slides in conjunction with the corresponding arc-shaped ground rail (5), and the plasma cutting assembly (2) is bolted to the robotic arm of the cutting robot (1).

6. The intelligent cutting and welding device according to claim 5, characterized in that: The camera of the vision system (12) is facing the cutting part of the plasma cutting assembly (2), and the vision system (12) is bolted to the cutting robot (1).

7. The intelligent cutting and welding device according to claim 1, characterized in that: The welding robot (3) slides in cooperation with the corresponding arc-shaped ground rail (5), the welding machine assembly (4) is installed on one side of the welding robot (3), the grinding assembly (13) is installed on the welding robot (3) on one side of the welding machine assembly (4), and a vision system (12) is also installed on the welding robot (3) on one side of the grinding assembly (13).

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