A fixed-length cutting device for thermal insulation materials

Abstract

This utility model discloses a fixed-length cutting device for thermal insulation materials, belonging to the field of material cutting technology. Key technical features include a workbench with a cutting mechanism welded to its top and fixed-length mechanisms welded to the bottom surfaces of both sides. The electric cylinder in the cutting mechanism transmits the length data of the material passing through it from a laser displacement sensor to a PLC controller. The PLC controller then controls the cutting blade to move downwards to cut the thermal insulation material. An absolute encoder in the fixed-length mechanism directly measures the rotation angle of the conveyor roller and calculates the material displacement based on the roller circumference. A trigger sensor transmits data to the PLC controller as the material passes through. The PLC controller controls the laser displacement sensor to detect the length of the material passing through in real time and accurately trigger the fixed-length cutting signal. The PLC controller integrates data from various sensors and servo motors, allowing operators to customize the cutting length via a touchscreen or external communication port.

Description

Technical Field

[0001] This utility model relates to the field of material cutting technology, and in particular to a fixed-length cutting device for thermal insulation materials. Background Technology

[0002] The thermal insulation material fixed-length cutting device is a special device used to cut thermal insulation materials to a fixed length. Its core function is to ensure that the dimensional accuracy of the cut thermal insulation material meets the production requirements, thereby improving material utilization and production efficiency.

[0003] To address the aforementioned issues, existing patents have provided solutions. However, existing cutting devices lack a structure for customizing the cutting length of insulation materials. This means that when cutting insulation materials of different lengths, it is necessary to manually measure and mark the required cutting length, thereby reducing the efficiency of cutting insulation materials.

[0004] To address this, a fixed-length cutting device for thermal insulation materials is proposed. Utility Model Content

[0005] The purpose of this invention is to provide a fixed-length cutting device for thermal insulation materials, which can solve the problem that existing material cutting lacks a structure for customizing the cutting length of thermal insulation materials. This leads to the need for manual measurement and marking of the required cutting length when cutting thermal insulation materials of different lengths, thus reducing the efficiency of thermal insulation material cutting.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a thermal insulation material fixed-length cutting device, including a workbench, a cutting mechanism welded to the top of the workbench, and fixed-length mechanisms welded to the bottom surfaces of both sides of the cutting mechanism;

[0007] The length-fixing mechanism includes a fixed plate, several conveying rollers, a connecting wheel, a connecting belt, a servo motor, an absolute encoder, a laser displacement sensor, a trigger sensor, and a PLC controller. The fixed plate is welded to the bottom surfaces of both sides of the cutting mechanism. The conveying rollers are rotatably connected to the inner side of the fixed plate. The connecting wheel is fixedly connected to the right side of the conveying rollers. The right side of the connecting wheel is rotatably connected to the inner wall of the right side of the fixed plate. The connecting belt is movably connected to the surface of the connecting wheel. The servo motor is installed on the front side of the right side of the front fixed plate. The output end of the servo motor on the left side passes through the fixed plate and is fixedly connected to the right side of the right front connecting wheel.

[0008] Preferably, the absolute encoder is installed on the left side of the front conveyor roller, the laser displacement sensor is installed on the front side of the top inner side of the cutting mechanism, the trigger sensor is installed on the front side of the top of the cutting mechanism, and the PLC controller is installed on the surface of the right side of the cutting mechanism.

[0009] Preferably, the cutting mechanism includes a cutting table, a cutting groove, a mounting groove, a lifting groove, a limiting rod, a support beam, an electric cylinder, and a cutting blade, wherein the cutting table is welded to the top of the workbench.

[0010] Preferably, the cutting groove is formed at the bottom of the inner side of the cutting table, the mounting groove is formed at the front side of the bottom of the inner side of the cutting table, the trigger sensor is installed inside the mounting groove, the lifting groove is formed on the inner side of both sides of the cutting table, and the limiting rod is welded to the inner side of the lifting groove.

[0011] Preferably, the support beam is welded to the top of the cutting table, the electric cylinder is installed on the top of the inner side of the support beam, the laser displacement sensor is installed on the front side of the top of the inner side of the support beam, and the cutting blade is installed on the telescopic end at the bottom of the electric cylinder.

[0012] Preferably, a reinforcing ring is fixedly connected to the telescopic end at the bottom of the electric cylinder, and the surface of the reinforcing ring is coated with an anti-corrosion coating.

[0013] Preferably, two reinforcing rods are welded to both sides of the cutting blade, and three pressure plates are welded to the surface of the reinforcing rods. The bottom of the pressure plates is engraved with anti-slip texture.

[0014] Preferably, slide rods are welded to both sides of the lower pressure plate, and four limiting plates are welded to both sides of the top of the worktable. A sliding groove is provided on the inner side of the limiting plate. The side of the slide rod away from the lower pressure plate is slidably connected to the inner side of the sliding groove, and a limiting ring is welded to the side of the slide rod away from the lower pressure plate.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] 1. In the cutting mechanism of this application, the electric cylinder can transmit the length data of the material passing through the laser displacement sensor to the PLC controller, and then control the PLC controller to drive the cutting blade to move downward to cut the insulation material.

[0017] 2. The absolute encoder in the fixed-length mechanism of this application directly measures the rotation angle of the conveyor roller and calculates the material displacement by combining the roller circumference. The trigger sensor can transmit data to the PLC controller when the material passes by. The PLC controller controls the laser displacement sensor to work, detects the length of the material in real time, and can also accurately trigger the fixed-length cutting signal. The PLC controller integrates the data of various sensors and servo motors, and supports operators to customize the cutting length through the touch screen or external communication port to complete the entire process of material conveying, length measurement and triggering cutting, reducing manual intervention. Attached Figure Description

[0018] Figure 1 This is an overall structural diagram of the thermal insulation material fixed-length cutting device of this utility model;

[0019] Figure 2 This is a schematic diagram of the absolute encoder of this utility model;

[0020] Figure 3 This is a schematic diagram of the structure of the laser displacement sensor of this utility model;

[0021] Figure 4 This is a schematic diagram of the structure of the electric cylinder of this utility model;

[0022] Figure 5 This is a schematic diagram of the mounting groove of this utility model.

[0023] In the diagram, 1. Workbench; 2. Cutting mechanism; 21. Cutting table; 22. Cutting groove; 23. Mounting groove; 24. Lifting groove; 25. Limiting rod; 26. Support beam; 27. Electric cylinder; 28. Cutting blade; 3. Length fixing mechanism; 31. Fixing plate; 32. Conveyor roller; 33. Connecting wheel; 34. Connecting belt; 35. Servo motor; 36. Absolute encoder; 37. Laser displacement sensor; 38. Trigger sensor; 39. PLC controller; 4. Reinforcing ring; 5. Strengthening rod; 6. Lower pressure plate; 7. Slide rod; 8. Limiting plate; 9. Slide groove; 10. Limiting ring. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see Figure 1-5 The present invention provides the following technical solution:

[0026] A thermal insulation material fixed-length cutting device includes a workbench 1, a cutting mechanism 2 welded to the top of the workbench 1, and fixed-length mechanisms 3 welded to the bottom surfaces on both sides of the cutting mechanism 2.

[0027] The fixed-length mechanism 3 includes a fixed plate 31, several conveying rollers 32, connecting wheels 33, connecting belts 34, a servo motor 35, an absolute encoder 36, a laser displacement sensor 37, a trigger sensor 38, and a PLC controller 39. The fixed plate 31 is welded to the bottom surfaces of both sides of the cutting mechanism 2. The conveying rollers 32 are rotatably connected to the inner side of the fixed plate 31. The connecting wheels 33 are fixedly connected to the right side of the conveying rollers 32. The right side of the connecting wheels 33 is rotatably connected to the inner wall of the right side of the fixed plate 31. The connecting belt 34 is movably connected to the surface of the connecting wheels 33. The servo motor 35 is installed on the front side of the right side of the front fixed plate 31. The output end of the left side of the servo motor 35 passes through the fixed plate 31 and is fixedly connected to the right side of the right front connecting wheel 33.

[0028] In this embodiment: the workbench 1 supports and limits the cutting mechanism 2 and the length-fixing mechanism 3; the fixed plate 31 supports and limits the conveying roller 32, the connecting wheel 33, and the servo motor 35; the conveying roller 32 conveys the insulation material to the rear; the connecting wheel 33 and the connecting belt 34 synchronously transmit the power of the servo motor 35 to each conveying roller 32, ensuring consistent conveying speed and improving conveying stability; the servo motor 35 adjusts its speed according to the instructions of the PLC controller 39 to achieve uniform and variable speed conveying of materials, adapting to different cutting requirements; the absolute encoder 36 directly measures the rotation angle of the conveying roller 32 and accurately calculates the rotation angle based on the roller circumference. The material conveying distance has a power-off memory function, which can achieve high-precision length setting without repeated zeroing. The laser displacement sensor 37 can detect the length of the insulation material after the trigger sensor 38 is triggered, and assist the absolute encoder 36 in correcting measurement errors. The trigger sensor 38 detects the position of the front end of the material. When the trigger sensor 38 is triggered by the insulation material, it transmits the signal to the PLC controller 39. The PLC controller 39 controls the laser displacement sensor 37 to start. The PLC controller 39 integrates data from various sensors and motors, supports custom cutting length input, and automatically controls the entire process of material conveying, measurement and cutting to realize automated production.

[0029] Specifically, such as Figure 2 , Figure 3 As shown, the absolute encoder 36 is installed on the left side of the front conveyor roller 32, the laser displacement sensor 37 is installed on the front side of the top inner side of the cutting mechanism 2, the trigger sensor 38 is installed on the front side of the top of the cutting mechanism 2, and the PLC controller 39 is installed on the surface of the right side of the cutting mechanism 2.

[0030] Specifically, such as Figure 4 , Figure 5 As shown, the cutting mechanism 2 includes a cutting table 21, a cutting groove 22, a mounting groove 23, a lifting groove 24, a limiting rod 25, a support beam 26, an electric cylinder 27, and a cutting blade 28. The cutting table 21 is welded to the top of the workbench 1.

[0031] Specifically, such as Figure 4 , Figure 5 As shown, the cutting groove 22 is opened at the bottom of the inner side of the cutting table 21, the mounting groove 23 is opened at the front side of the bottom of the inner side of the cutting table 21, the trigger sensor 38 is installed inside the mounting groove 23, the lifting groove 24 is opened on the inner side of both sides of the cutting table 21, and the limit rod 25 is welded to the inner side of the lifting groove 24.

[0032] In this embodiment: the cutting table 21 supports and limits the cutting groove 22, the mounting groove 23, and the lifting groove 24. The cutting groove 22 is located at the bottom of the cutting table 21, providing space for the cutting blade 28 to move downwards and preventing the blade from directly contacting the worktable 1 and causing damage. The mounting groove 23 is used to fix the trigger sensor 38, ensuring that it stably detects the material position and provides an accurate trigger signal for fixed-length cutting. The lifting groove 24 and the limiting rod 25 work together to limit the lifting trajectory of the support beam 26, so that the cutting blade 28 can move smoothly in the vertical direction. The support beam 26 can support and limit the electric cylinder 27 and the laser displacement sensor 37. The electric cylinder 27 drives the cutting blade 28 to move up and down, and the cutting blade 28 can cut the insulation material.

[0033] Specifically, such as Figure 4 , Figure 5 As shown, the support beam 26 is welded to the top of the cutting table 21, the electric cylinder 27 is installed on the top of the inner side of the support beam 26, the laser displacement sensor 37 is installed on the front side of the top of the inner side of the support beam 26, and the cutting blade 28 is installed on the telescopic end at the bottom of the electric cylinder 27.

[0034] Specifically, such as Figure 3 As shown, a reinforcing ring 4 is fixedly connected to the telescopic end at the bottom of the electric cylinder 27, and the surface of the reinforcing ring 4 is coated with an anti-corrosion coating.

[0035] In this embodiment: by setting a reinforcing ring 4, a rigid connection structure is formed with the cutting blade 28, which effectively disperses the impact force during cutting and prevents the connection between the electric cylinder 27 and the cutting blade 28 from loosening or breaking due to frequent stress. By setting an anti-corrosion coating, it can resist the corrosion of chemicals and moisture that may come into contact with the insulation material during processing, and extend the service life of the reinforcing ring 4.

[0036] Specifically, such as Figure 1 As shown, two reinforcing rods 5 are welded to both sides of the cutting blade 28. Three pressure plates 6 are welded to the surface of the reinforcing rods 5. The bottom of the pressure plates 6 is engraved with anti-slip texture.

[0037] Specifically, such as Figure 1As shown, slide rods 7 are welded to both sides of the lower pressure plate 6, and four limiting plates 8 are welded to both sides of the top of the worktable 1. A sliding groove 9 is provided on the inner side of the limiting plate 8. The side of the slide rod 7 away from the lower pressure plate 6 is slidably connected to the inner side of the sliding groove 9. A limiting ring 10 is welded to the side of the slide rod 7 away from the lower pressure plate 6.

[0038] In this embodiment: by setting the reinforcing rod 5, the lower pressure plate 6 can be supported and limited; by setting the lower pressure plate 6, the insulation material can be pressed and fixed; by setting the anti-slip texture, the friction with the material surface is increased; by setting the sliding rod 7, the vertical movement of the lower pressure plate 6 is guided and supported, ensuring that the lower pressure plate 6 descends smoothly during the pressing of the material, avoiding tilting or jamming; by setting the limiting plate 8, the sliding groove 9 can be supported and limited; by setting the sliding groove 9, the movement trajectory of the lower pressure plate 6 is constrained; by setting the limiting ring 10, the sliding rod 7 is prevented from coming out of the sliding groove 9.

[0039] Working Principle: First, the operator places the insulation material onto the conveyor rollers 32. Then, the operator starts the servo motor 35 via the PLC controller 39. The servo motor 35 transmits power synchronously to each conveyor roller 32 through the connecting wheel 33 and the connecting belt 34, driving the insulation material to be conveyed backward at a uniform speed. At the same time, the absolute encoder 36 measures the rotation angle of the conveyor rollers 32 in real time and calculates the material conveying distance based on the roller circumference, providing basic data for fixed-length measurement. Next, when the front end of the insulation material touches the trigger sensor 38, the trigger sensor 38 immediately transmits a signal to the PLC controller 39. The PLC controller 39 then controls the laser displacement sensor 37 to start, beginning to detect the length of the passing insulation material and assisting the absolute encoder 36 in correcting measurement errors to ensure the accuracy of length measurement. Then, when the PLC controller 39 calculates the length of the insulation material according to the absolute encoder... Based on the data from the encoder 36 and the laser displacement sensor 37, when it is determined that the insulation material has been conveyed to the preset cutting length, a command is immediately sent to the servo motor 35 to stop the material conveying. At the same time, the PLC controls the machine to send a signal to the electric cylinder 27. Then, the electric cylinder 27 drives the cutting blade 28 to move downward. During the movement, the lifting groove 24 and the limit rod 25 restrict the lifting trajectory of the support beam 26 to ensure that the cutting blade 28 moves vertically and smoothly downward. At the same time, the lower pressure plate 6 on the reinforcing rods 5 on both sides of the cutting blade 28 moves downward synchronously to press the insulation material tightly and prevent the material from shifting during cutting. Finally, the cutting blade 28 reaches the cutting groove 22 to complete the cutting of the insulation material. After the cutting is completed, the electric cylinder 27 drives the cutting blade 28 and the lower pressure plate 6 to rise and reset. The servo motor 35 starts again to convey the next section of insulation material and repeats the above fixed-length cutting process to realize the automated fixed-length cutting of insulation material.

[0040] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A fixed-length cutting device for thermal insulation materials, comprising a worktable (1), characterized in that: The top of the workbench (1) is welded with a cutting mechanism (2), and the bottom surfaces on both sides of the cutting mechanism (2) are welded with a length-fixing mechanism (3). The fixed length mechanism (3) includes a fixed plate (31), several conveying rollers (32), connecting wheel (33), connecting belt (34), servo motor (35), absolute encoder (36), laser displacement sensor (37), trigger sensor (38) and PLC controller (39). The fixed plate (31) is welded to the bottom surfaces of both sides of the cutting mechanism (2). The conveying rollers (32) are rotatably connected to the inner side of the fixed plate (31). The connecting wheel (33) is fixedly connected to the right side of the conveying rollers (32). The right side of the connecting wheel (33) is rotatably connected to the inner wall of the right side of the fixed plate (31). The connecting belt (34) is movably connected to the surface of the connecting wheel (33). The servo motor (35) is installed on the front side of the right side of the front fixed plate (31). The output end of the left side of the servo motor (35) passes through the fixed plate (31) and is fixedly connected to the right side of the right front connecting wheel (33).

2. The thermal insulation material fixed-length cutting device according to claim 1, characterized in that: The absolute encoder (36) is installed on the left side of the front conveyor roller (32), the laser displacement sensor (37) is installed on the front side of the top of the inner side of the cutting mechanism (2), the trigger sensor (38) is installed on the front side of the top of the cutting mechanism (2), and the PLC controller (39) is installed on the surface of the right side of the cutting mechanism (2).

3. The thermal insulation material fixed-length cutting device according to claim 1, characterized in that: The cutting mechanism (2) includes a cutting table (21), a cutting groove (22), a mounting groove (23), a lifting groove (24), a limiting rod (25), a support beam (26), an electric cylinder (27), and a cutting blade (28). The cutting table (21) is welded to the top of the workbench (1).

4. The thermal insulation material fixed-length cutting device according to claim 3, characterized in that: The cutting groove (22) is located at the bottom of the inner side of the cutting table (21), the mounting groove (23) is located at the front side of the bottom of the inner side of the cutting table (21), the trigger sensor (38) is installed inside the mounting groove (23), the lifting groove (24) is located inside both sides of the cutting table (21), and the limiting rod (25) is welded to the inner side of the lifting groove (24).

5. The thermal insulation material fixed-length cutting device according to claim 3, characterized in that: The support beam (26) is welded to the top of the cutting table (21), the electric cylinder (27) is installed on the top of the inner side of the support beam (26), the laser displacement sensor (37) is installed on the front side of the top of the inner side of the support beam (26), and the cutting blade (28) is installed on the telescopic end at the bottom of the electric cylinder (27).

6. The thermal insulation material fixed-length cutting device according to claim 3, characterized in that: The bottom telescopic end of the electric cylinder (27) is fixedly connected to a reinforcing ring (4), and the surface of the reinforcing ring (4) is coated with an anti-corrosion coating.

7. The thermal insulation material fixed-length cutting device according to claim 3, characterized in that: Two reinforcing rods (5) are welded to both sides of the cutting blade (28). Three pressure plates (6) are welded to the surface of the reinforcing rods (5). The bottom of the pressure plates (6) is engraved with anti-slip texture.

8. The thermal insulation material fixed-length cutting device according to claim 7, characterized in that: The lower pressure plate (6) is welded with slide rods (7) on both sides, and four limiting plates (8) are welded on both sides of the top of the workbench (1). The inner side of the limiting plate (8) is provided with a sliding groove (9). The side of the slide rod (7) away from the lower pressure plate (6) is slidably connected to the inner side of the sliding groove (9). The side of the slide rod (7) away from the lower pressure plate (6) is welded with a limiting ring (10).

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