A pearl wool film coating equipment
By introducing a cleaning roller and an adhesive scraper into the pearl cotton laminating equipment, the problems of uneven adhesive application and adhesive overflow were solved, achieving uniform adhesive application and tight bonding, thus improving the laminating quality and stability.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HUBEI YUANQIAN NEW MATERIALS CO LTD
- Filing Date
- 2025-07-14
- Publication Date
- 2026-06-02
AI Technical Summary
In existing pearl cotton laminating equipment, the amount of adhesive applied is difficult to control, which can easily lead to uneven application or adhesive overflow, affecting the lamination quality.
An EPE foam coating device was designed, comprising a cleaning roller and an adhesive scraper. The combination of the cleaning roller and the adhesive scraper removes excess adhesive from the surface of the EPE foam, ensuring uniform adhesive application. Pressure is applied to the EPE foam and the protective film by a pressure roller to ensure tight bonding.
It effectively removes uneven glue application and glue overflow from the surface of pearl cotton, improving glue uniformity and ensuring coating quality and stability.
Smart Images

Figure CN224311244U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of pearl cotton processing technology, and in particular to a pearl cotton coating equipment. Background Technology
[0002] EPE foam coating is a process that involves adding a protective film to the surface of EPE foam to preserve its surface structure and properties, thus providing better protection during storage or transportation.
[0003] During lamination, adhesive is directly applied to the surface of pearl cotton and then immediately laminated with the film. Pressure is applied by rollers to bond the two together, eliminating the need for a heating and drying process. This method is simple, easy to operate, and low in cost. However, the amount of adhesive applied is difficult to control, easily resulting in uneven application or adhesive overflow, which affects the lamination quality. Therefore, this invention proposes a novel solution. Utility Model Content
[0004] The purpose of this utility model is to solve at least one of the technical problems existing in the prior art, and to provide a pearl cotton coating equipment that can solve the problem that the amount of glue applied is not easy to control, and that uneven glue application or glue overflow is easy to occur, which affects the coating quality.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a pearl cotton coating equipment, including a base and a pearl cotton coating equipment, wherein a worktable is fixedly connected to the upper end of the base;
[0006] The glue cleaning assembly is set on the workbench. The glue cleaning assembly includes a first frame, a first hydraulic rod is fixedly connected inside the first frame, the first frame is fixedly connected to the upper end of the workbench, a connecting plate is fixedly connected to the output end of the first hydraulic rod, and two first guide rods are slidably connected inside the connecting plate, the two first guide rods slide through the top of the first frame.
[0007] The inner side of the first frame is provided with a first movable frame, which is fixedly connected to two first guide rods;
[0008] Both first guide rods are fitted with return springs. The two ends of the two return springs are fixed to the connecting plate and the first movable frame, respectively. The front end of the first movable frame is fixedly connected to the second drive motor. The output end of the second drive motor is fixedly connected to the cleaning roller. The cleaning roller is rotatably connected to the first movable frame. The surface of the cleaning roller is fixedly connected to the glue scraper.
[0009] The glue scraper is divided into three sections. The middle section of the glue scraper is straight, while the left and right ends of the glue scraper are spiral and attached to the surface of the cleaning roller.
[0010] Preferably, the glue cleaning assembly further includes two second brackets, both of which are fixedly connected to the upper end of the workbench, and a glue collection box is slidably connected to the upper end of the workbench.
[0011] Two inclined glue guide plates are fixedly connected to the opposite surfaces of the two second brackets, and two first pearl cotton guide rollers are rotatably connected to the opposite surfaces of the two second brackets.
[0012] Preferably, the number of glue scrapers is multiple and arranged in a circular array on the surface of the cleaning roller.
[0013] Preferably, two first brackets are fixedly connected to the upper end of the base, and a first drive motor is fixedly connected to the surface of the front first bracket;
[0014] The output end of the first drive motor is fixedly connected to a pearl cotton roller, which is rotatably connected to two first supports.
[0015] Preferably, two third supports are fixedly connected to the upper end of the workbench, and a third drive motor is fixedly connected to the surface of the front third support;
[0016] The output end of the third drive motor is fixedly connected to a film-coating roller, which is rotatably connected to two third supports. The opposite surfaces of the two third supports are rotatably connected to geothermal pearl cotton guide rollers.
[0017] Preferably, a second frame is fixedly connected to the upper end of the workbench, a third hydraulic rod is rotatably connected inside the second frame, a second movable frame is fixedly connected to the output end of the third hydraulic rod, and two second guide rods are fixedly connected to the surface of the second movable frame, both of which are slidably connected to the second frame.
[0018] The inner side of the second movable frame is rotatably connected to the first pressure roller, the front end of the second frame is fixedly connected to the fourth drive motor, the output end of the fourth drive motor is fixedly connected to the second pressure roller, and the second pressure roller is rotatably connected to the second frame.
[0019] Compared with the prior art, the beneficial effects of this utility model are:
[0020] 1. This pearl cotton coating equipment, through the setting of cleaning roller and glue scraper, facilitates the scraping of glue on the surface of pearl cotton, removes the thicker glue on the surface of pearl cotton, and scrapes the glue scraper to the thinner glue area on the surface of pearl cotton, which helps to improve the uniformity of glue on the surface of pearl cotton. Attached Figure Description
[0021] The present invention will be further described below with reference to the accompanying drawings and embodiments:
[0022] Figure 1This is a schematic diagram of the structure of a pearl cotton coating equipment according to the present invention;
[0023] Figure 2 This is a schematic diagram of the workbench of this utility model;
[0024] Figure 3 This is a schematic diagram of the glue collection box of this utility model;
[0025] Figure 4 This is a schematic diagram of the first frame of the present invention;
[0026] Figure 5 This is a schematic diagram of the glue scraper of this utility model;
[0027] Figure 6 This is a schematic diagram of the coating roller of this utility model;
[0028] Figure 7 This is a schematic diagram of the first pressure roller of this utility model.
[0029] Reference numerals: 1. Base; 2. EPE foam coating equipment; 3. Workbench; 4. First support; 5. First drive motor; 6. EPE foam roller; 7. First frame; 8. Second support; 9. Glue collection box; 10. First EPE foam guide roller; 11. Glue guide plate; 12. First hydraulic rod; 13. Connecting plate; 14. First guide rod; 15. First movable frame; 16. Return spring; 17. Second drive motor; 18. Cleaning roller; 19. Glue scraper; 20. Third support; 21. Third drive motor; 22. Coating roller; 23. Geothermal EPE foam guide roller; 24. Second frame; 25. Third hydraulic rod; 26. Second movable frame; 27. Second guide rod; 28. First pressure roller; 29. Fourth drive motor; 30. Second pressure roller. Detailed Implementation
[0030] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.
[0031] In the description of this utility model, it should be understood that the directional descriptions, such as up, down, front, back, left, right, etc., indicate the directional or positional relationships based on the directional or positional relationships shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0032] In the description of this utility model, terms such as greater than, less than, and exceeding are understood to exclude the stated number, while terms such as above, below, and within are understood to include the stated number. The use of terms like "first" and "second" is merely for distinguishing technical features and should not be construed as indicating or implying relative importance, or implicitly indicating the quantity or sequence of the indicated technical features.
[0033] In the description of this utility model, unless otherwise explicitly defined, terms such as "setting," "installation," and "connection" should be interpreted broadly, and those skilled in the art can reasonably determine the specific meaning of the above terms in this utility model in conjunction with the specific content of the technical solution.
[0034] Please see Figure 1-7 This utility model provides a technical solution: a pearl cotton coating device, including a base 1 and a pearl cotton adhesive applicator 2. A workbench 3 is fixedly connected to the upper end of the base 1, and an adhesive cleaning assembly is disposed on the workbench 3. The adhesive cleaning assembly includes a first frame 7, which is fixedly connected to the upper end of the workbench 3. A first hydraulic rod 12 is fixedly connected inside the first frame 7, and a connecting plate 13 is fixedly connected to the output end of the first hydraulic rod 12. Two first guide rods 14 are slidably connected inside the connecting plate 13, and the two first guide rods 14 slide through the top of the first frame 7. A first movable frame 15 is provided on the inner side of the first frame 7. The first movable frame 15 is fixedly connected to two first guide rods 14. Each of the two first guide rods 14 is fitted with a return spring 16. The two ends of the two return springs 16 are fixed to the connecting plate 13 and the first movable frame 15, respectively. The front end of the first movable frame 15 is fixedly connected to a second drive motor 17. The output end of the second drive motor 17 is fixedly connected to a cleaning roller 18. The cleaning roller 18 is rotatably connected to the first movable frame 15. The surface of the cleaning roller 18 is fixedly connected to an adhesive scraper 19. The adhesive scraper 19 is divided into three sections. The middle section of the adhesive scraper 19 is straight. The left and right ends of the adhesive scraper 19 are spiral and attached to the surface of the cleaning roller 18.
[0035] The glue cleaning assembly also includes two second brackets 8, both of which are fixedly connected to the upper end of the workbench 3. A glue collection box 9 is slidably connected to the upper end of the workbench 3. Two inclined glue guide plates 11 are fixedly connected to the opposite surfaces of the two second brackets 8, and two first pearl cotton guide rollers 10 are rotatably connected to the opposite surfaces of the two second brackets 8.
[0036] Multiple glue scrapers 19 are arranged in a circular array on the surface of the cleaning roller 18.
[0037] Two first brackets 4 are fixedly connected to the upper end of the base 1. A first drive motor 5 is fixedly connected to the surface of the first bracket 4 on the front side. A pearl cotton roller 6 is fixedly connected to the output end of the first drive motor 5. The pearl cotton roller 6 is rotatably connected to the two first brackets 4.
[0038] Two third supports 20 are fixedly connected to the upper end of the workbench 3. A third drive motor 21 is fixedly connected to the surface of the front third support 20. A film-coating roller 22 is fixedly connected to the output end of the third drive motor 21. The film-coating roller 22 is rotatably connected to the two third supports 20. A geothermal pearl cotton guide roller 23 is rotatably connected to the opposite surfaces of the two third supports 20.
[0039] A second frame 24 is fixedly connected to the upper end of the workbench 3. A third hydraulic rod 25 is rotatably connected inside the second frame 24. A second movable frame 26 is fixedly connected to the output end of the third hydraulic rod 25. Two second guide rods 27 are fixedly connected to the surface of the second movable frame 26. Both second guide rods 27 are slidably connected to the second frame 24. A first pressure roller 28 is rotatably connected to the inner side of the second movable frame 26. A fourth drive motor 29 is fixedly connected to the front end of the second frame 24. A second pressure roller 30 is fixedly connected to the output end of the fourth drive motor 29. The second pressure roller 30 is rotatably connected to the second frame 24.
[0040] When using the device, firstly, start the first drive motor 5, which drives the pearl cotton roller 6 to rotate; pearl cotton is wound on the pearl cotton roller 6, and during the rotation, the pearl cotton is gradually released from the pearl cotton roller 6 and conveyed to the right.
[0041] During the conveying process, the pearl cotton first passes through the pearl cotton coating equipment 2; the pearl cotton coating equipment 2 coats the pearl cotton with glue, but in actual operation, the glue coating may be uneven or overflow.
[0042] At this point, the glue cleaning assembly begins to function; the first hydraulic rod 12 is activated, pushing the connecting plate 13 downwards, which in turn drives the first guide rod 14 and the first movable frame 15 downwards, while simultaneously compressing the return spring 16; when the glue scraper 19 on the cleaning roller 18 contacts the surface of the pearl cotton, the second drive motor 17 is activated, driving the cleaning roller 18 to rotate; since the glue scraper 19 is divided into three sections, with the middle section being straight and the left and right ends being spiral and attached to the surface of the cleaning roller 18, and multiple glue scrapers 19 are arranged in a ring array on the surface of the cleaning roller 18, the glue scraper 19 can effectively scrape off excess glue from the surface of the pearl cotton during the rotation of the cleaning roller 18; the scraped glue flows along the inclined glue guide plate 11 into the glue collection box 9 slidably connected to the worktable 3 for centralized processing, preventing glue from dripping everywhere and affecting equipment operation and the working environment; the pearl cotton continues to be conveyed to the right through the two first pearl cotton guide rollers 10.
[0043] When the glue scraper 19 moves downward, it brings the pearl cotton into contact with the first pearl cotton guide roller 10. The first pearl cotton guide roller 10 supports the pearl cotton, and the glue scraper 19 squeezes the pearl cotton as it moves downward, making it easier to scrape the glue on the surface of the pearl cotton. The thicker glue on the surface of the pearl cotton is scraped off, and the glue scraper 19 scrapes the glue to the thinner glue area on the surface of the pearl cotton, which helps to improve the uniformity of the glue on the surface of the pearl cotton.
[0044] After being cleaned with glue, the pearl cotton continues to move to the right and reaches the coating area; the third drive motor 21 starts and drives the coating roller 22 to rotate, with a protective film wrapped around the coating roller 22; during the rotation of the coating roller 22, the protective film is released and comes into contact with the pearl cotton; after being guided by the geothermal pearl cotton guide roller 23, the pearl cotton adheres to the protective film.
[0045] To ensure better adhesion between the pearl cotton and the protective film, the third hydraulic rod 25 inside the second frame 24 is activated, pushing the second movable frame 26 downward. The second guide rod 27 slides within the second frame 24 to guide the second movable frame 26, allowing it to descend smoothly. The first pressure roller 28 descends with the second movable frame 26 and comes into contact with the pearl cotton and the protective film. Simultaneously, the fourth drive motor 29 is activated, driving the second pressure roller 30 to rotate. The first pressure roller 28 and the second pressure roller 30 apply pressure to the pearl cotton and the protective film, causing them to adhere tightly together, thus completing the lamination operation.
[0046] Furthermore, the cleaning roller 18 and the glue scraper 19 facilitate scraping the glue on the surface of the pearl cotton, removing the thicker glue on the surface of the pearl cotton, and the glue scraper 19 scrapes the glue to the thinner glue area on the surface of the pearl cotton, which helps to improve the uniformity of the glue on the surface of the pearl cotton.
[0047] The first pressure roller 28 and the second pressure roller 30 squeeze the pearl cotton and the protective film, which facilitates the coating operation of the pearl cotton. Through this pressure, the adhesion between the pearl cotton and the protective film is enhanced, ensuring that the two are tightly bonded together, thereby completing a high-quality coating operation and ensuring the stability and protective performance of the coated product.
[0048] Structural Description: Base 1: Serves as the foundation of the entire device, providing stable support for the workbench 3 and other components above;
[0049] Workbench 3: Fixed installation of glue cleaning components, various brackets and other parts, providing an operating platform for the conveying and processing of pearl cotton;
[0050] First support 4: Installs and fixes the pearl cotton roller 6, providing support for the storage and conveying of pearl cotton;
[0051] First drive motor 5: drives pearl cotton roller 6 to rotate, so that pearl cotton is released from the roller and conveyed to the right;
[0052] Pearl cotton roller 6: winds pearl cotton, and supplies pearl cotton under the drive of the first drive motor 5;
[0053] Pearl cotton coating equipment 2: Coating pearl cotton during the conveying process;
[0054] The model of the pearl cotton coating equipment 2 is: Hongyu HY-1000L;
[0055] First frame 7: Provides installation space and support for components such as the first hydraulic rod 12;
[0056] First hydraulic rod 12: pushes connecting plate 13, first guide rod 14 and first movable frame 15 downward, so that cleaning roller 18 is close to pearl cotton;
[0057] Connecting plate 13: connects the first hydraulic rod 12 and the first guide rod 14, and transmits the power of the hydraulic rod;
[0058] First guide rod 14: provides guidance for the up and down movement of the first movable frame 15, ensuring the stability of the movement;
[0059] Return spring 16: After the cleaning work is completed, it resets the first movable frame 15;
[0060] First movable frame 15: Equipped with second drive motor 17 and cleaning roller 18, driving them to move up and down;
[0061] Second drive motor 17: drives cleaning roller 18 to rotate, so that glue scraper 19 can function;
[0062] Cleaning roller 18: Install glue scraper 19, and rotate the glue scraper to scrape glue onto the surface of pearl cotton.
[0063] Glue scraper 19: Scrapes off excess glue from the surface of the pearl cotton, scraping thicker glue to thinner areas to improve glue uniformity;
[0064] Second bracket 8: Install the first pearl cotton guide roller 10 and glue guide plate 11;
[0065] First pearl cotton guide roller 10: It supports and guides the pearl cotton, and assists in conveying the pearl cotton to the right.
[0066] Glue guide plate 11: guides the scraped glue into the glue collection box 9;
[0067] Adhesive Collection Box 9: Collects scraped adhesive in a centralized manner to prevent adhesive dripping from affecting equipment and the environment;
[0068] Third bracket 20: Installs and fixes the film-coating roller 22 and the geothermal pearl cotton guide roller 23;
[0069] The third drive motor 21 drives the film-coating roller 22 to rotate, so that the protective film is released;
[0070] Coating roller 22: Wraps protective film and provides protective film under the drive of the third drive motor 21;
[0071] Geothermal pearl cotton guide roller 23: guides the pearl cotton to accurately adhere to the protective film;
[0072] Second frame 24: Provides installation space and support for components such as the third hydraulic rod 25;
[0073] The third hydraulic rod 25 pushes the second movable frame 26 downward, bringing the first pressure roller 28 closer to the pearl cotton and protective film;
[0074] Second movable frame 26: Installs the first pressure roller 28, which drives it to move up and down;
[0075] Second guide rod 27: provides guidance for the up and down movement of the second movable frame 26, ensuring smooth movement;
[0076] First pressure roller 28: cooperates with second pressure roller 30 to apply pressure to pearl cotton and protective film;
[0077] Fourth drive motor 29: drives the second pressure roller 30 to rotate;
[0078] Second pressure roller 30: works in conjunction with first pressure roller 28 to enhance the adhesion between pearl cotton and protective film, making them bond tightly together.
[0079] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.
Claims
1. A pearl cotton coating equipment, characterized in that: Includes a base (1) and a pearl cotton coating equipment (2), with a workbench (3) fixedly connected to the upper end of the base (1); The glue cleaning assembly is set on the workbench (3). The glue cleaning assembly includes a first frame (7). The first frame (7) is fixedly connected to the upper end of the workbench (3). A first hydraulic rod (12) is fixedly connected inside the first frame (7). A connecting plate (13) is fixedly connected to the output end of the first hydraulic rod (12). Two first guide rods (14) are slidably connected inside the connecting plate (13). The two first guide rods (14) slide through the top of the first frame (7). The inner side of the first frame (7) is provided with a first movable frame (15), and the first movable frame (15) is fixedly connected to two first guide rods (14); Two first guide rods (14) are fitted with return springs (16) on their surfaces. The two ends of the two return springs (16) are fixed to the connecting plate (13) and the first movable frame (15) respectively. The front end of the first movable frame (15) is fixedly connected to the second drive motor (17). The output end of the second drive motor (17) is fixedly connected to the cleaning roller (18). The cleaning roller (18) is rotatably connected to the first movable frame (15). The surface of the cleaning roller (18) is fixedly connected to the glue scraper (19). The glue scraper (19) is divided into three sections. The middle section of the glue scraper (19) is straight, and the left and right ends of the glue scraper (19) are spiral and attached to the surface of the cleaning roller (18).
2. The pearl cotton coating equipment according to claim 1, characterized in that: The glue cleaning assembly also includes two second brackets (8), both of which are fixedly connected to the upper end of the workbench (3), and a glue collection box (9) is slidably connected to the upper end of the workbench (3); Two inclined glue guide plates (11) are fixedly connected to the opposite surfaces of the two second brackets (8), and two first pearl cotton guide rollers (10) are rotatably connected to the opposite surfaces of the two second brackets (8).
3. The pearl cotton coating equipment according to claim 1, characterized in that: The number of glue scrapers (19) is multiple and arranged in a ring array on the surface of the cleaning roller (18).
4. The pearl cotton coating equipment according to claim 1, characterized in that: The upper end of the base (1) is fixedly connected to two first brackets (4), and the surface of the front first bracket (4) is fixedly connected to a first drive motor (5); The output end of the first drive motor (5) is fixedly connected to a pearl cotton roller (6), and the pearl cotton roller (6) is rotatably connected to two first supports (4).
5. The pearl cotton coating equipment according to claim 1, characterized in that: The upper end of the workbench (3) is fixedly connected to two third supports (20), and the surface of the front third support (20) is fixedly connected to a third drive motor (21); The output end of the third drive motor (21) is fixedly connected to a film-coating roller (22), which is rotatably connected to two third supports (20). The opposite surfaces of the two third supports (20) are rotatably connected to geothermal pearl cotton guide rollers (23).
6. The pearl cotton coating equipment according to claim 1, characterized in that: The upper end of the workbench (3) is fixedly connected to a second frame (24), and the inside of the second frame (24) is rotatably connected to a third hydraulic rod (25). The output end of the third hydraulic rod (25) is fixedly connected to a second movable frame (26). The surface of the second movable frame (26) is fixedly connected to two second guide rods (27), and both second guide rods (27) are slidably connected to the second frame (24). The inner side of the second movable frame (26) is rotatably connected to the first pressure roller (28), the front end of the second frame (24) is fixedly connected to the fourth drive motor (29), the output end of the fourth drive motor (29) is fixedly connected to the second pressure roller (30), and the second pressure roller (30) is rotatably connected to the second frame (24).