Vibration-damping hammer head device of a tamping machine

Abstract

This utility model discloses a shock-absorbing hammer head device for a hammer tamping machine, including a frame. Shock-absorbing mechanisms are installed on the top of both sides of the frame, and a clamping mechanism is installed in the middle of the inner wall of the frame. The shock-absorbing mechanisms effectively reduce vibration during hammer tamping operations, improving the stability and service life of the equipment. Under the action of the shock-absorbing mechanisms, when the hammer head tamps the material, the resulting vibration is effectively absorbed and dispersed by elastic elements such as spring one and spring two, avoiding direct impact of vibration on the main structure of the equipment, thereby reducing wear and failure rate. The clamping mechanism enables the equipment to stably and continuously compact the material during hammer tamping operations. The motor drives the rotating plate to rotate, and the rotating plate drives the movable plate to move up and down via a connecting rod. The movable plate moves stably under the guidance of the guide rod, while spring two and spring three provide additional shock absorption.

Description

Technical Field

[0001] This utility model relates to the field of hammer tamping machine technology, specifically to a shock-absorbing hammer head device for hammer tamping machines. Background Technology

[0002] The quality of tamped coal cakes directly affects coke oven production. Coking plants require tamping equipment to produce coal cakes with uniform density, high density, and high strength. The increasing scale and intelligence of tamping equipment also necessitates solutions to problems such as low and uneven coal cake density, which easily leads to cake collapse and coal loss, and the difficulty of effectively controlling coal cake quality with current tamping machines. Therefore, further improvements to tamping equipment are needed. In short, developing high-performance tamping equipment has become a crucial task for tamping equipment manufacturers.

[0003] According to patent document CN116004258A, a tamping hammer for preparing uniform density coal cakes is disclosed, including a tamping rod and a tamping hammer head. The bottom of the tamping rod is provided with an adjustable angle tamping hammer head. The tamping rod has a hollow structure, and the tamping hammer head is a trapezoidal body. Several guide sleeves are fixed inside the tamping rod from top to bottom. A power rod is provided through the guide sleeves. The top of the power rod extends to the top of the tamping rod and is connected to a power rod driver for driving the power rod to move up and down. A rotating shaft is rotatably installed on one side wall at the bottom of the tamping rod. The front and rear end faces of the top center of the tamping hammer head are rotatably connected to an L-shaped coal leveling rod.

[0004] Currently, the shock-absorbing hammer head devices of traditional hammer tamping machines are generally fixed structures. In the event of an accident or when the tamping hammer malfunctions, the hammer tamping machine cannot continue to work and needs to be stopped for repair. It can only be used again after the fault is completely eliminated, which greatly affects production efficiency and has poor shock absorption effect. Utility Model Content

[0005] The purpose of this utility model is to provide a shock-absorbing hammer head device for a tamping machine, in order to solve the problem mentioned in the background art that the shock-absorbing hammer head devices of the current traditional tamping machines are generally fixed structures. In the event of an accident or when the tamping hammer malfunctions, the tamping machine cannot continue to work and needs to be stopped for repair. It can only be used again after the fault is completely eliminated, which greatly affects the production efficiency and has a poor shock absorption effect.

[0006] To achieve the above objectives, the present invention provides the following technical solution: including a frame, with shock-absorbing mechanisms provided on the top of both sides of the frame, and a pressing mechanism provided in the middle of the inner wall of the frame;

[0007] The shock absorption mechanism includes a support plate, one side of which is fixedly connected to the top of both sides of the frame. A handle is provided on the inner wall of the support plate, and a spring is provided on the outer wall of the handle. The lower end of the spring is in close contact with a baffle plate. A bolt is inserted into the inner wall of the baffle plate, and a second baffle plate is fixedly connected to the middle of the outer wall of the handle.

[0008] Preferably, the inner wall of the support plate is inserted into the outer wall of the handle, and the outer wall of the handle is sleeved with the inner wall of the spring.

[0009] Preferably, the lower end of the handle has a thread on its inner wall that is compatible with the bolt.

[0010] Preferably, the lower end of the shock absorption mechanism is fixedly connected to the top of both sides of the frame, and the front end of the clamping mechanism is fixedly connected to the rear end of the frame.

[0011] Preferably, the clamping mechanism includes a mounting frame, the front end of which is fixedly connected to the top of the rear end of the frame, a motor is provided at the rear end of the mounting frame, a rotating plate is provided on the output shaft of the motor, a connecting rod is rotatably connected to the lower end of the rotating plate, a movable plate is hinged to the lower end of the connecting rod, guide rods are slidably connected to both sides of the movable plate, a second spring is sleeved on the outer wall of the guide rod, a shock-absorbing plate is fixedly connected to the lower end of the second spring, a hammer is fixedly connected to the lower end of the shock-absorbing plate, shock-absorbing rods are fixedly connected to both sides of the lower end of the movable plate, and a third spring is sleeved on the outer wall of the shock-absorbing rod.

[0012] Preferably, the rear end of the mounting bracket is detachably connected to the front end of the motor, and the output shaft of the motor is drivenly connected to one end of the rotating plate.

[0013] Preferably, the lower end of the shock absorber rod passes through the shock absorber plate, and the upper end of the spring three is in close contact with both sides of the lower end of the shock absorber plate.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] 1. The shock absorption mechanism effectively reduces vibration during the hammer tamping operation, improving the stability and service life of the equipment. Under the action of the shock absorption mechanism, when the hammer tamps the material, the vibration generated is effectively absorbed and dispersed by elastic elements such as spring one and spring two, avoiding direct impact of vibration on the main structure of the equipment, thereby reducing wear and failure rate. At the same time, the shock absorption mechanism also allows operators to experience a smoother operation, improving safety and comfort.

[0016] 2. The clamping mechanism enables the equipment to stably and continuously compact materials during the hammer tamping operation. The motor drives the rotating plate to rotate, which in turn drives the movable plate up and down via a connecting rod. The movable plate moves stably under the guidance of the guide rod. Springs two and three provide additional shock absorption. When the movable plate moves downwards, the shock-absorbing plate pushes the hammer head to tamp the material. Spring three further enhances the stability and shock absorption performance of the hammer head during tamping. This clamping mechanism not only improves tamping efficiency but also ensures the uniformity and high density of the tamping quality, meeting the high requirements of coking plants for coal cake quality. Attached Figure Description

[0017] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0018] Figure 2 This is a schematic diagram of the shock absorption mechanism of this utility model;

[0019] Figure 3 This is a schematic diagram of the pressing mechanism of this utility model;

[0020] Figure 4 This is a partial structural schematic diagram of the three-dimensional side view of this utility model.

[0021] In the diagram: 1. Frame; 2. Shock absorption mechanism; 3. Clamping mechanism; 21. Support plate; 22. Handle; 23. Spring 1; 24. Baffle 1; 25. Bolt; 26. Baffle 2; 31. Mounting bracket; 32. Motor; 33. Rotating plate; 34. Connecting rod; 35. Movable plate; 36. Guide rod; 37. Spring 2; 38. Shock absorption plate; 39. Hammer; 310. Shock absorption rod; 311. Spring 3. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Please see Figure 1 , Figure 2 and Figure 4This utility model provides a technical solution: a shock-absorbing hammer head device for a tamping machine, including a frame 1, shock-absorbing mechanisms 2 are provided on the top of both sides of the frame 1, and a pressing mechanism 3 is provided in the middle of the inner wall of the frame 1. The shock-absorbing mechanism 2 includes a support plate 21, one side of the support plate 21 is fixedly connected to the top of both sides of the frame 1, a handle 22 is provided on the inner wall of the support plate 21, a spring 23 is provided on the outer wall of the handle 22, the lower end of the spring 23 is tightly attached to a baffle 24, a bolt 25 is inserted into the inner wall of the baffle 24, a baffle 26 is fixedly connected in the middle of the outer wall of the handle 22, the inner wall of the support plate 21 is inserted into the outer wall of the handle 22, the outer wall of the handle 22 is sleeved with the inner wall of the spring 23, the lower end of the inner wall of the handle 22 is provided with a thread that matches the bolt 25, the lower end of the shock-absorbing mechanism 2 is fixedly connected to the top of both sides of the frame 1, and the front end of the pressing mechanism 3 is fixedly connected to the rear end of the frame 1.

[0024] Vibration damping mechanisms 2 are installed on the top sides of both sides of the frame 1 to ensure the stability and vibration damping effect of the equipment during operation. A clamping mechanism 3 is installed in the middle of the inner wall of the frame 1 to fix and adjust the various components of the device. Further refining the structure of the vibration damping mechanism 2, a support plate 21 is firmly connected to the top sides of both sides of the frame 1 on one side to ensure structural stability. A handle 22 is provided on the inner wall of the support plate 21, and a spring 23 is installed on the outer wall of the handle 22. The lower end of the spring 23 is tightly fitted to a baffle 24. Bolts 25 are inserted into the inner wall of the baffle 24 for adjusting and fixing the position of the spring. The handle 22... A baffle plate 26 is fixedly connected to the middle of the outer wall. The inner wall of the support plate 21 is connected to the outer wall of the handle 22 by plugging. The outer wall of the handle 22 is connected to the inner wall of the spring 23 by sleeve to ensure tight fit between the components. The lower inner wall of the handle 22 has a threaded hole that matches the bolt 25 to facilitate the screwing and fixing of the bolt 25. The lower end of the shock absorption mechanism 2 is firmly connected to the top of both sides of the frame 1 to ensure the stability of the overall structure. The front end of the clamping mechanism 3 is firmly connected to the rear end of the frame 1 to form a complete shock-absorbing hammer head 39 device, thereby effectively improving the working efficiency and durability of the tamping machine.

[0025] Please see Figure 1 , Figure 3 and Figure 4The clamping mechanism 3 includes a mounting frame 31. The front end of the mounting frame 31 is fixedly connected to the top of the rear end of the frame 1. A motor 32 is provided at the rear end of the mounting frame 31. A rotating plate 33 is provided on the output shaft of the motor 32. A connecting rod 34 is rotatably connected to the lower end of the rotating plate 33. A movable plate 35 is hinged to the lower end of the connecting rod 34. Guide rods 36 are slidably connected to both sides of the movable plate 35. A second spring 37 is sleeved on the outer wall of the guide rod 36. A damping plate 38 is fixedly connected to the lower end of the second spring 37. A hammer 39 is fixedly connected to the lower end of the damping plate 38. A damping rod 310 is fixedly connected to both sides of the lower end of the movable plate 35. A third spring 311 is sleeved on the outer wall of the damping rod 310. The rear end of the mounting frame 31 is detachably connected to the front end of the motor 32. The output shaft of the motor 32 is connected to one end of the rotating plate 33. The lower end of the damping rod 310 passes through the damping plate 38, and the upper end of the third spring 311 is in close contact with both sides of the lower end of the damping plate 38.

[0026] The front end of the mounting bracket 31 is securely connected to the top rear end of the frame 1. At the rear end of the mounting bracket 31, a motor 32 is installed. A rotating plate 33 is mounted on the output shaft of the motor 32. The lower end of the rotating plate 33 is rotatably connected to a connecting rod 34. The lower end of the connecting rod 34 is hinged to a movable plate 35. The two sides of the movable plate 35 are slidably connected to a guide rod 36. A set of springs 37 is fitted onto the outer wall of the guide rod 36. The lower end of each spring 37 is securely connected to a damping plate 38. A hammerhead 39 is fixedly connected to the lower end of the 38. Additionally, shock absorber rods 310 are securely connected to both sides of the lower end of the movable plate 35. A set of springs 311 is fitted onto the outer wall of the shock absorber rods 310. The rear end of the mounting bracket 31 is detachably connected to the front end of the motor 32. The output shaft of the motor 32 is connected to one end of the rotating plate 33 via a transmission connection. The lower end of the shock absorber rod 310 penetrates the shock absorber plate 38, and the upper end of the springs 311 fits tightly against both sides of the lower end of the shock absorber plate 38, ensuring the stability and functionality of the entire mechanism. During use, the user can manually rotate the handle 22 to... Hand 22 moves baffle 1 24 and baffle 26. At this time, spring 1 23 is deformed by the compression of baffle 1 24 and baffle 26. Then, the user can thread bolt 25 through support plate 21 and handle 22 to fix handle 22, thus facilitating the user to install or disassemble the shock absorption mechanism 2. When the tamping machine is working, the vibration generated will cause hammer head 39 to extend and retract through shock absorption plate 38, driving spring 2 37 and spring 311 to dampen the hammer head 39. At the same time, rotating plate 33 will drive connecting rod 34 to swing, and connecting rod 34 will drive movable plate 35 through guide rod 36. When sliding, spring 2 37 is deformed by the compression of movable plate 35, further damping the hammer head 39 and increasing the stability of the hammer tamping machine during operation. When the hammer head 39 needs to be repaired or replaced, the user can manually unscrew the bolt 25 from the handle 22, and then turn the handle 22 to drive the baffle 26 to compress the spring 1 23 and retract it, so that the damping mechanism 2 can be removed from the frame 1. At this time, the user can manually remove the motor 32 from the mounting bracket 31, and then remove the damping plate 38 from the connecting rod 34, so that the hammer head 39 can be repaired or replaced. The operation is convenient and improves work efficiency.

[0027] Working Principle: First, shock-absorbing mechanisms 2 are installed on the top sides of the frame 1 to ensure the stability and shock absorption effect of the equipment during operation. A clamping mechanism 3 is installed in the middle of the inner wall of the frame 1 to fix and adjust the various components of the device. Further refining the structure of the shock-absorbing mechanism 2, a support plate 21 is firmly connected to the top sides of the frame 1 on one side to ensure structural stability. A handle 22 is provided on the inner wall of the support plate 21, and a spring 23 is installed on the outer wall of the handle 22. The lower end of the spring 23 is tightly fitted to a baffle 24. Bolts 25 are inserted into the inner wall of the baffle 24 to adjust and fix the position of the spring. A baffle plate 26 is fixedly connected to the middle of the outer wall of the handle 22. The inner wall of the support plate 21 is connected to the outer wall of the handle 22 by plugging. The outer wall of the handle 22 is combined with the inner wall of the spring 23 by sleeve to ensure tight fit between the components. The lower inner wall of the handle 22 has a threaded hole that matches the bolt 25 to facilitate the screwing and fixing of the bolt 25. The lower end of the shock absorption mechanism 2 is firmly connected to the top of both sides of the frame 1 to ensure the stability of the overall structure. The front end of the pressing mechanism 3 is firmly connected to the rear end of the frame 1 to form a complete shock-absorbing hammer head 39 device, thereby effectively improving the working efficiency and durability of the tamping machine.

[0028] Then, the front end of the mounting bracket 31 is securely connected to the top of the rear end of the frame 1. At the rear end of the mounting bracket 31, a motor 32 is installed. A rotating plate 33 is mounted on the output shaft of the motor 32. The lower end of the rotating plate 33 is rotatably connected to a connecting rod 34. The lower end of the connecting rod 34 is hinged to a movable plate 35. The two sides of the movable plate 35 are slidably connected to a guide rod 36. A set of springs 37 is fitted on the outer wall of the guide rod 36. The lower end of the springs 37 is securely connected to a damping plate 38. The lower end of the damping plate 38 is fixedly connected to... A hammerhead 39 is attached. Additionally, shock absorber rods 310 are securely connected to both sides of the lower end of the movable plate 35. A set of springs 311 is fitted onto the outer wall of the shock absorber rods 310. The rear end of the mounting bracket 31 is detachably connected to the front end of the motor 32. The output shaft of the motor 32 is connected to one end of the rotating plate 33 via a transmission connection. The lower end of the shock absorber rod 310 penetrates the shock absorber plate 38, and the upper end of the springs 311 is tightly fitted to both sides of the lower end of the shock absorber plate 38, ensuring the stability and functionality of the entire mechanism. During use, the user can manually rotate the handle 22, causing the handle 22 to move the first baffle 24 and the second baffle 26. Spring 23 deforms under the pressure of baffle 24 and baffle 26. The user can then thread bolt 25 through support plate 21 and handle 22 to secure it, facilitating the installation or removal of the shock-absorbing mechanism 2. When the tamping machine is working, the vibrations cause the hammer head 39 to extend and retract via the damping plate 38, driving springs 37 and 311 to dampen the hammer head 39. Simultaneously, the rotating plate 33 drives the connecting rod 34 to swing, which in turn drives the movable plate 35 to slide via the guide rod 36. At this time, spring 37 deforms under the pressure of the movable plate 35, further damping the hammer head 39. The vibration damping mechanism increases the stability of the tamping machine during operation. When the hammer head 39 needs maintenance or replacement, the user can manually unscrew the bolt 25 from the handle 22, and then turn the handle 22 to cause the baffle 26 to compress the spring 23, thereby removing the damping mechanism 2 from the frame 1. At this time, the user can manually remove the motor 32 from the mounting bracket 31, and then remove the damping plate 38 from the connecting rod 34, so that the hammer head 39 can be maintained or replaced. The operation is convenient and improves work efficiency. The above is the working process of the entire device. All contents not described in detail in this manual are existing technologies known to those skilled in the art.

[0029] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A shock-absorbing hammer head device for a tamping machine, comprising a frame (1), characterized in that: The top of both sides of the frame (1) is provided with a shock-absorbing mechanism (2), and the middle of the inner wall of the frame (1) is provided with a pressing mechanism (3). The shock absorption mechanism (2) includes a support plate (21), one side of which is fixed to the top of both sides of the frame (1). A handle (22) is provided on the inner wall of the support plate (21), and a spring (23) is provided on the outer wall of the handle (22). A baffle (24) is attached to the lower end of the spring (23), and a bolt (25) is inserted into the inner wall of the baffle (24). A baffle (26) is fixed to the middle of the outer wall of the handle (22).

2. The shock-absorbing hammer head device of the tamping machine according to claim 1, characterized in that: The inner wall of the support plate (21) is inserted into the outer wall of the handle (22), and the outer wall of the handle (22) is sleeved with the inner wall of the spring (23).

3. The shock-absorbing hammer head device of the tamping machine according to claim 2, characterized in that: The lower end of the handle (22) has a thread on its inner wall that is compatible with the bolt (25).

4. The shock-absorbing hammer head device of the tamping machine according to claim 1, characterized in that: The lower end of the shock-absorbing mechanism (2) is fixedly connected to the top of both sides of the frame (1), and the front end of the clamping mechanism (3) is fixedly connected to the rear end of the frame (1).

5. The shock-absorbing hammer head device of the tamping machine according to claim 1, characterized in that: The clamping mechanism (3) includes a mounting frame (31), the front end of which is fixedly connected to the top of the rear end of the frame (1). A motor (32) is provided at the rear end of the mounting frame (31). A rotating plate (33) is provided on the output shaft of the motor (32). A connecting rod (34) is rotatably connected to the lower end of the rotating plate (33). A movable plate (35) is hinged to the lower end of the connecting rod (34). Guide rods (36) are slidably connected to both sides of the movable plate (35). A second spring (37) is sleeved on the outer wall of the guide rod (36). A damping plate (38) is fixedly connected to the lower end of the second spring (37). A hammer (39) is fixedly connected to the lower end of the damping plate (38). A damping rod (310) is fixedly connected to both sides of the lower end of the movable plate (35). A third spring (311) is sleeved on the outer wall of the damping rod (310).

6. The shock-absorbing hammer head device of the tamping machine according to claim 5, characterized in that: The rear end of the mounting bracket (31) is detachably connected to the front end of the motor (32), and the output shaft of the motor (32) is connected to one end of the rotating plate (33) for transmission.

7. The shock-absorbing hammer head device of the tamping machine according to claim 5, characterized in that: The lower end of the damping rod (310) passes through the damping plate (38), and the upper end of the spring three (311) is in close contact with both sides of the lower end of the damping plate (38).

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