A kind of vinegar processing is with the mixing of crushing fermentation tank

Abstract

This utility model relates to the field of vinegar processing technology and discloses a crushing and mixing fermentation tank for vinegar processing. It includes an inner tank liner, an outer heat-insulating shell fixedly mounted on the bottom surface of the inner tank liner, a water bath chamber between the inner tank liner and the outer heat-insulating shell, a lid snapped onto the top surface of the inner tank liner, a hopper fixedly mounted on the top surface of the lid, and an A-series servo motor fixedly mounted on the outer surface of the hopper. This crushing and mixing fermentation tank for vinegar processing, through its crushing mechanism, allows vinegar processing raw materials to be fed into the hopper. Connecting to an external power source, the A-series servo motor drives the linkage to rotate, which in turn drives the crushing rod to rotate, initially crushing the raw materials and improving subsequent crushing efficiency. The crushed raw materials fall through a coarse sieve plate, while a lifting rod drives the crushing blocks to reciprocate and crush the raw materials, further crushing hard materials, making them easier to contact and react with fermentation bacteria, and shortening the fermentation cycle.

Description

Technical Field

[0001] This utility model relates to the field of vinegar processing technology, and in particular to a crushing and mixing fermentation tank for vinegar processing. Background Technology

[0002] In traditional vinegar processing, raw materials (such as grains and fruits) typically undergo multiple steps, including crushing, mixing, and fermentation. Among these, the crushing effect directly affects the subsequent fermentation efficiency.

[0003] Traditionally, raw materials are usually crushed by a single shredder or directly pounded. However, a single shredder may not be able to fully crush some hard materials, causing significant wear and tear on the blades and making them prone to damage. Directly pounding large pieces of raw materials is also inefficient.

[0004] Therefore, a crushing and mixing fermentation tank for vinegar processing was proposed. Utility Model Content

[0005] (a) Technical problems to be solved

[0006] The purpose of this utility model is to provide a crushing and mixing fermentation tank for vinegar processing, which solves the problems mentioned in the background art, such as the difficulty in fully crushing some hard materials, the large wear on the blades, and the easy damage, while directly crushing large pieces of raw materials is inefficient.

[0007] (II) Technical Solution

[0008] To achieve the above objectives, this utility model provides the following technical solution: a crushing and mixing fermentation tank for vinegar processing, comprising a fermentation tank inner liner, a fermentation tank heat-insulating outer shell fixedly disposed on the bottom surface of the fermentation tank inner liner, a water bath chamber disposed between the fermentation tank inner liner and the fermentation tank heat-insulating outer shell, a tank lid snapped onto the top surface of the fermentation tank inner liner, a material hopper fixedly disposed on the top surface of the tank lid, an A-servo motor fixedly mounted on the outer surface of the material hopper, a crushing mechanism fixedly disposed at the output end of the A-servo motor, a heat-insulating water storage tank fixedly disposed on one side of the bottom surface of the heat-insulating outer shell of the fermentation tank, and a water bath mechanism fixedly mounted on the outer surface of the heat-insulating water storage tank.

[0009] As a further embodiment of this utility model, the crushing mechanism includes a linkage component, a crushing rod, a lifting rod, and a crushing block. The linkage component is fixedly mounted on the output end of the A servo motor. The crushing rod is fixedly mounted on one side of the linkage component. The lifting rod is rotatably mounted on the surface of the linkage component. The crushing block is rotatably mounted on the bottom of the lifting rod. A limit rod is fixedly mounted on one side of the lifting rod. The limit rod is slidably mounted on the inner wall of the hopper and is used to limit the lifting rod.

[0010] As a further embodiment of this utility model, the linkage includes an A-wheel disposed at the output end of the A servo motor, a linkage belt sleeved on the surface of the A-wheel, a B-wheel sleeved inside the linkage belt, and a rotating disk fixedly disposed on one side of the A-wheel. The linkage is used to drive the crushing rod and the pulverizing rod to move.

[0011] As a further embodiment of this utility model, the water bath mechanism includes a water pump and a water supply pipe. The water pump is fixedly installed on the outer surface of the insulated water storage tank. One end of the water supply pipe is connected to the output end of the water pump, and the other end of the water supply pipe is connected to the interior of the water bath cavity. The input end of the water pump is connected to the interior of the insulated water storage tank. The water bath mechanism is used to provide hot water to the water bath cavity.

[0012] As a further embodiment of this utility model, a return water pipe is provided through the side of the water bath chamber away from the water supply pipe, and one end of the return water pipe is provided through the interior of the insulated water storage tank, so that the water bath can flow back into the insulated water storage tank.

[0013] As a further embodiment of this utility model, an electric heating rod is fixedly installed inside the insulated water storage tank, and a temperature controller is fixedly installed on the surface of the insulated water storage tank. The temperature controller is electrically connected to the electric heating rod and is used to control the heating temperature of the electric heating rod.

[0014] As a further embodiment of this utility model, a B servo motor is fixedly installed on the bottom surface of the heat-insulating shell of the fermentation tank, and a stirring rod is fixedly installed at the output end of the B servo motor. The stirring rod is used to stir the fermentation material.

[0015] As a further embodiment of this utility model, a coarse screen plate is fixedly installed in the middle of the surface of the silo, a fine screen plate is fixedly installed at the bottom of the surface of the silo, and a cover plate is snapped onto the top surface of the silo. The coarse screen plate and the fine screen plate are used for screening materials.

[0016] (III) Beneficial Effects

[0017] This utility model provides a crushing, mixing, and fermentation tank for vinegar processing, which has the following beneficial effects:

[0018] 1. This vinegar processing crushing and mixing fermentation tank, through the crushing mechanism, allows the vinegar processing raw materials to be fed into the hopper, connected to an external power source, and the A servo motor drives the linkage to rotate, which in turn drives the crushing rod to rotate, thus initially crushing the raw materials and improving the subsequent crushing efficiency. The crushed raw materials fall through the coarse screen plate, while the lifting rod drives the crushing block to repeatedly crush the raw materials, further crushing the hard raw materials, making them easier to contact and react with the fermentation bacteria, and shortening the fermentation cycle.

[0019] 2. This vinegar processing crushing and mixing fermentation tank, through the setting of a water bath mechanism and water bath chamber, uses electric heating rods to heat the water source inside the insulated water storage tank. The water pump is turned on to transport the water source to the water bath chamber through the water supply pipe, and the water source flows back to the insulated water storage tank through the return water pipe for heating. The hot water is circulated to ensure the fermentation temperature inside the fermentation tank and avoid the fermentation efficiency being slowed down by the low temperature outside. The B servo motor drives the stirring rod to rotate, so that the raw materials can be heated evenly. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0021] Figure 2 This is a schematic diagram of the silo structure of this utility model;

[0022] Figure 3 This is a schematic diagram of the water bath mechanism of this utility model;

[0023] Figure 4 This is a schematic diagram of the overall cross-sectional structure of this utility model;

[0024] Figure 5 This is a schematic diagram of the crushing mechanism of this utility model.

[0025] In the diagram: 1. Fermentation tank inner liner; 2. Fermentation tank insulation outer shell; 3. Water bath chamber; 4. Tank lid; 5. Material hopper; 6. Servo motor A; 7. Crushing mechanism; 71. Linkage component; 711. A rotating wheel; 712. Linkage belt; 713. B rotating wheel; 714. Rotating disc; 72. Crushing rod; 73. Lifting rod; 74. Crushed material; 8. Insulated water storage tank; 9. Water bath mechanism; 91. Water pump; 92. Water supply pipe; 10. Water return pipe; 11. Heating rod; 12. Servo motor B; 13. Stirring rod; 14. Coarse sieve plate; 15. Fine sieve plate; 16. Cover plate. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.

[0027] Please see Figures 1 to 5This utility model provides a technical solution: a crushing and mixing fermentation tank for vinegar processing, including a fermentation tank inner liner 1, a fermentation tank heat preservation shell 2 fixedly installed on the bottom surface of the fermentation tank inner liner 1, a water bath chamber 3 between the fermentation tank inner liner 1 and the fermentation tank heat preservation shell 2, a tank lid 4 snapped onto the top surface of the fermentation tank inner liner 1, a material hopper 5 fixedly installed on the top surface of the tank lid 4, an A servo motor 6 fixedly installed on the outer surface of the material hopper 5, and a crushing mechanism 7 fixedly installed at the output end of the A servo motor 6. Through the crushing mechanism 7, vinegar processing raw materials are put into the material hopper 5, connected to an external power source, the A servo motor 6 drives the linkage 71 to rotate, and drives the crushing rod 72 to rotate, so as to initially crush the raw materials and improve the subsequent crushing efficiency. The crushed raw materials fall through the coarse screen plate 14, while the lifting rod 73 drives the crushing block 74 to reciprocate to crush the raw materials, further crushing the hard raw materials, making it easier to contact and react with fermentation bacteria, and shortening the fermentation cycle.

[0028] A thermal insulation water tank 8 is fixedly installed on one side of the bottom surface of the thermal insulation outer shell 2 of the fermentation tank. A water bath mechanism 9 is fixedly installed on the outer surface of the thermal insulation water tank 8. Through the setting of the water bath mechanism 9 and the water bath chamber 3, the electric heating rod 11 heats the water inside the thermal insulation water tank 8. The water pump 91 is turned on to transport the water to the water bath chamber 3 through the water supply pipe 92. The water then flows back to the thermal insulation water tank 8 through the return water pipe 10 for heating. The hot water is circulated to ensure the fermentation temperature inside the fermentation tank and avoid the fermentation efficiency being slowed down due to the low temperature outside. The B servo motor 12 drives the stirring rod 13 to rotate, so that the raw materials can be heated evenly.

[0029] The crushing mechanism 7 includes a linkage 71, a crushing rod 72, a lifting rod 73, and a crushing block 74. The linkage 71 is fixedly installed at the output end of the A servo motor 6. The crushing rod 72 is fixedly installed on one side of the linkage 71. The lifting rod 73 is rotatably installed on the surface of the linkage 71. The crushing block 74 is rotatably installed at the bottom of the lifting rod 73. A limit rod is fixedly installed on one side of the lifting rod 73. The limit rod is slidably installed on the inner wall of the hopper 5.

[0030] The crushing mechanism 7 is designed to perform preliminary crushing and secondary crushing of the raw materials, thereby improving fermentation efficiency.

[0031] The linkage component 71 includes an A wheel 711 disposed at the output end of the A servo motor 6. A linkage belt 712 is sleeved on the surface of the A wheel 711. A B wheel 713 is sleeved inside the linkage belt 712. A rotating disk 714 is fixedly disposed on one side of the A wheel 711.

[0032] With the linkage component 71 in place, servo motor 6 drives wheel A 711 to rotate, which in turn drives belt 712 to rotate, causing wheel B 713 to drive disc 714 to rotate, causing crushing block 74 to reciprocate and crush raw materials.

[0033] The water bath mechanism 9 includes a water pump 91 and a water supply pipe 92. The water pump 91 is fixedly installed on the outer surface of the insulated water storage tank 8. One end of the water supply pipe 92 is connected to the output end of the water pump 91, and the other end of the water supply pipe 92 is connected to the inside of the water bath cavity 3. The input end of the water pump 91 is connected to the inside of the insulated water storage tank 8.

[0034] With the water bath mechanism 9 in place, the water pump 91 is turned on, and the water source is transported to the water bath chamber 3 through the water supply pipe 92. The water source then flows back to the heat-insulating water storage tank 8 through the return water pipe 10 for heating, circulating and transporting hot water to ensure the fermentation temperature inside the fermentation tank.

[0035] A return water pipe 10 is installed inside the water bath chamber 3 on the side away from the water supply pipe 92, and one end of the return water pipe 10 is installed inside the insulated water storage tank 8.

[0036] The return water pipe 10 facilitates the return of water to the insulated water storage tank 8.

[0037] An electric heating rod 11 is fixedly installed inside the insulated water storage tank 8, and a temperature controller is fixedly installed on the surface of the insulated water storage tank 8. The temperature controller is electrically connected to the electric heating rod 11.

[0038] The electric heating rod 11 is used to heat the water inside the insulated water storage tank 8.

[0039] A B servo motor 12 is fixedly installed on the bottom surface of the fermentation tank insulation shell 2, and a stirring rod 13 is fixedly installed at the output end of the B servo motor 12.

[0040] By setting up the B servo motor 12, the B servo motor 12 drives the stirring rod 13 to rotate, so that the raw materials can be heated evenly.

[0041] A coarse screen plate 14 is fixedly installed in the middle of the surface of the silo 5, a fine screen plate 15 is fixedly installed at the bottom of the surface of the silo 5, and a cover plate 16 is snapped onto the top surface of the silo 5.

[0042] The coarse sieve plate 14 and the fine sieve plate 15 are used to screen raw materials.

[0043] In this invention, the working steps of the device are as follows:

[0044] First step: Put the vinegar processing raw materials into the hopper 5, connect the external power supply A servo motor 6 to drive A wheel 711 to rotate, which in turn drives the linkage belt 712 to rotate, so that B wheel 713 drives the rotating disk 714 to rotate accordingly.

[0045] The second step: A rotating wheel 711 drives the crushing rod 72 to rotate, which initially crushes the raw material and improves the subsequent crushing efficiency. The crushed raw material falls through the coarse screen plate 14. At the same time, the rotating disc 714 drives the lifting rod 73 and the crushing block 74 to repeatedly crush the raw material, further crushing the hard raw material, making it easier to contact and react with the fermentation bacteria, and shortening the fermentation cycle.

[0046] The third step: The electric heating rod 11 heats the water inside the insulated water storage tank 8. The water pump 91 is turned on and the water is transported to the water bath 3 through the water pipe 92. The water then flows back to the insulated water storage tank 8 through the return water pipe 10 for heating. The hot water is circulated to ensure the fermentation temperature inside the fermentation tank and to prevent the fermentation efficiency from slowing down due to the low temperature outside. The B servo motor 12 drives the stirring rod 13 to rotate so that the raw materials can be heated evenly.

[0047] It should be noted that the device structure and accompanying drawings of this utility model mainly describe the principle of this utility model. In terms of the technical aspects of this design principle, the setting of the power mechanism, power supply system and control system of the device is not fully described. However, under the premise that those skilled in the art understand the principle of the above utility model, the specific details of its power mechanism, power supply system and control system can be clearly understood. The control method in the application document is automatic control through a controller. The control circuit of the controller can be implemented by those skilled in the art through simple programming.

[0048] All standard parts used can be purchased from the market, and can be customized according to the instructions and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the existing technology. The machinery, parts and equipment adopt conventional models in the existing technology, and the structure and principle of the components known to those skilled in the art can be known by those skilled in the art through technical manuals or conventional experimental methods.

[0049] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A crushing and mixing fermentation tank for vinegar processing, comprising a fermentation tank inner liner (1), characterized in that: The fermentation tank inner liner (1) is fixedly provided with a fermentation tank heat preservation shell (2) on the bottom surface. A water bath chamber (3) is provided between the fermentation tank inner liner (1) and the fermentation tank heat preservation shell (2). A tank lid (4) is snapped onto the top surface of the fermentation tank inner liner (1). A material hopper (5) is fixedly provided on the top surface of the tank lid (4). An A servo motor (6) is fixedly installed on the outer surface of the material hopper (5). A crushing mechanism (7) is fixedly provided at the output end of the A servo motor (6). A heat preservation water tank (8) is fixedly provided on one side of the bottom surface of the fermentation tank heat preservation shell (2). A water bath mechanism (9) is fixedly installed on the outer surface of the heat preservation water tank (8).

2. The crushing and mixing fermentation tank for vinegar processing according to claim 1, characterized in that: The crushing mechanism (7) includes a linkage (71), a crushing rod (72), a lifting rod (73), and a crushing block (74). The linkage (71) is fixedly installed at the output end of the A servo motor (6). The crushing rod (72) is fixedly installed on one side of the linkage (71). The lifting rod (73) is rotatably installed on the surface of the linkage (71). The crushing block (74) is rotatably installed at the bottom of the lifting rod (73). A limit rod is fixedly installed on one side of the lifting rod (73). The limit rod is slidably installed on the inner wall of the hopper (5).

3. The crushing and mixing fermentation tank for vinegar processing according to claim 2, characterized in that: The linkage component (71) includes an A wheel (711) disposed at the output end of the A servo motor (6), a linkage belt (712) is sleeved on the surface of the A wheel (711), a B wheel (713) is sleeved inside the linkage belt (712), and a rotating disk (714) is fixedly disposed on one side of the A wheel (711).

4. The crushing and mixing fermentation tank for vinegar processing according to claim 1, characterized in that: The water bath mechanism (9) includes a water pump (91) and a water supply pipe (92). The water pump (91) is fixedly installed on the outer surface of the insulated water storage tank (8). One end of the water supply pipe (92) is connected to the output end of the water pump (91), and the other end of the water supply pipe (92) is connected to the inside of the water bath cavity (3). The input end of the water pump (91) is connected to the inside of the insulated water storage tank (8).

5. The crushing and mixing fermentation tank for vinegar processing according to claim 4, characterized in that: A return water pipe (10) is provided on the side of the water bath chamber (3) away from the water supply pipe (92), and one end of the return water pipe (10) is provided inside the insulated water storage tank (8).

6. The crushing and mixing fermentation tank for vinegar processing according to claim 1, characterized in that: An electric heating rod (11) is fixedly installed inside the insulated water storage tank (8), and a temperature controller is fixedly installed on the surface of the insulated water storage tank (8). The temperature controller is electrically connected to the electric heating rod (11).

7. The crushing and mixing fermentation tank for vinegar processing according to claim 1, characterized in that: A B servo motor (12) is fixedly installed on the bottom surface of the heat-insulating shell (2) of the fermentation tank, and a stirring rod (13) is fixedly installed at the output end of the B servo motor (12).

8. The crushing and mixing fermentation tank for vinegar processing according to claim 1, characterized in that: A coarse screen plate (14) is fixedly installed in the middle of the surface of the silo (5), a fine screen plate (15) is fixedly installed at the bottom of the surface of the silo (5), and a cover plate (16) is snapped onto the top surface of the silo (5).

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