A beaming machine for cloth production
By designing and adjusting the cleaning mechanism and tensioning components on the warping machine, automated synchronous cleaning of the reed teeth and yarn tension adjustment are achieved, solving the problem of cumbersome reed tooth cleaning operations in the existing technology and improving the cleaning efficiency of the warping machine and the yarn quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- CHANGSHU YUTE TEXTILE CO LTD
- Filing Date
- 2025-04-17
- Publication Date
- 2026-06-02
AI Technical Summary
The cleaning operation of the reed teeth in existing warping machines is cumbersome and inefficient, which affects yarn quality and production efficiency.
A warping machine including an adjustment cleaning mechanism and a tensioning component was designed. The cleaning ring is driven by an electric slide rail to clean the reed teeth synchronously. The moving block connected by a spring adjusts the reed tooth spacing, and the tension wheel driven by a motor adjusts the yarn tension, thereby achieving automated cleaning and tension adjustment.
It achieves efficient and synchronous cleaning of the reed teeth, shortens cleaning time, improves the applicability and production efficiency of the warping machine, ensures consistent yarn tension, and prevents yarn breakage or loosening.
Smart Images
Figure CN224313771U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of warping machine technology, specifically to a warping machine for fabric production. Background Technology
[0002] The warping machine is one of the key pieces of equipment in the preparatory process of textile manufacturing. Its main function is to arrange a certain number of warp yarns in an orderly manner according to the set number and length and wind them onto the warp beam to prepare for the subsequent sizing and weaving processes.
[0003] As shown in the reference case "A New Type of Warping Machine" announcement number "CN217231065U", after the warping machine is used, pull the first handle and the second handle to mate the first outer shell with the second outer shell, rotate the rotating rod to mate the rotating rod with the first outer shell, and then mate the rotating rod with the second outer shell. This makes the first outer shell and the second outer shell mate stably, thus protecting the control panel and preventing it from getting dusty and affecting its use.
[0004] In the daily use of existing warping machines, the reed teeth often need to be cleaned uniformly after each use to ensure that there are no residual fibers or dust on their surface, thereby avoiding wear or breakage of the yarn. Since there are a large number of reed teeth in the warping machine, cleaning them one by one is cumbersome and inefficient.
[0005] Based on this, this utility model designs a warping machine for fabric production to solve the above problems. Utility Model Content
[0006] In view of the above-mentioned shortcomings of the existing technology, the present invention provides a warping machine for fabric production.
[0007] To achieve the above objectives, this utility model provides the following technical solution:
[0008] A warping machine for fabric production, comprising:
[0009] A warping machine, wherein a warping wheel is provided on one side of the warping machine, and a tension frame is fixedly installed on one side of the warping machine, and a tension wheel is provided inside the tension frame;
[0010] The adjusting cleaning mechanism, used to clean the yarn spacing and the reed, is located on one side of the warping machine;
[0011] The adjusting and cleaning mechanism includes multiple reed teeth disposed on one side of the warping machine, a cleaning component disposed on the outer side of the multiple reed teeth, and a tensioning component disposed on one side of the tension frame.
[0012] Furthermore, the cleaning assembly includes an electric slide rail fixedly installed on one side of the warping machine, a cleaning ring provided on the outer side of the plurality of reed teeth, the cleaning ring being sleeved on the surface of the reed teeth, and the plurality of cleaning rings being fixedly connected to each other by a telescopic rod, one end of the telescopic rod on one side being fixedly connected to the output end of the electric slide rail.
[0013] Furthermore, a movable block is fixedly installed at the bottom of the reed tooth, and multiple movable blocks are slidably connected to one side of the warping machine, with springs fixedly installed between the multiple movable blocks.
[0014] Furthermore, drive blocks are fixedly connected to the surfaces of the two moving blocks located on both sides, and a first motor is fixedly installed on one side of the warping machine. A bidirectional screw is fixedly installed at the output end of the first motor, and the bidirectional screw passes through the two drive blocks and is threadedly connected to the two drive blocks.
[0015] Furthermore, the tensioning assembly includes multiple contact sleeves disposed on the surface of the tension wheel, the multiple contact sleeves being equidistantly distributed, and the surface of the contact sleeves being provided with grooves.
[0016] Furthermore, the tensioning assembly also includes multiple movable grooves formed on the surface of the tension wheel, and a locking block is fixedly installed on the inner side of the contact sleeve, with the multiple locking blocks respectively engaging with the multiple movable grooves.
[0017] Furthermore, sliding blocks are rotatably mounted on both sides of the tension wheel, and the two sliding blocks are slidably connected to the tension frame respectively.
[0018] Furthermore, a second motor is fixedly installed on one side of the tension frame, and a drive screw is fixedly installed at the output end of the second motor. The drive screw passes through a sliding block on one side and is threadedly connected to the sliding block. Beneficial effects
[0019] 1. During use, the cleaning component can simultaneously clean the surfaces of multiple reed teeth. After work, the cleaning component can simultaneously clean multiple reed teeth, shortening the cleaning time of the warping machine. The spacing between multiple reed teeth can be quickly adjusted as needed, thereby increasing the applicability of the warping machine. When the yarn is being warped, the tensioning component can be used to adjust the tension of the yarn to keep it consistent, preventing some yarns from breaking due to excessive tension or becoming loose due to excessive looseness.
[0020] 2. When the position of the contact sleeve needs to be adjusted, the contact sleeve can be pushed and moved. This allows for flexible adjustment of the installation position of the contact sleeve according to different yarn specifications or warping requirements, thereby optimizing the yarn's guiding path and tension effect. Attached Figure Description
[0021] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0022] Figure 1 This utility model relates to a three-dimensional main structure of a warping machine for fabric production. Figure 1 ;
[0023] Figure 2 This is a schematic diagram of an adjustment and cleaning mechanism for fabric production according to the present invention.
[0024] Figure 3 This is a schematic diagram of a cleaning component for fabric production according to the present invention;
[0025] Figure 4 This is a schematic diagram of a tensioning component for fabric production according to the present invention.
[0026] The labels in the diagram represent:
[0027] 1. Warping machine; 11. Warping wheel; 2. Tension frame; 21. Tension wheel; 3. Adjustment and cleaning mechanism; 31. Reed tooth; 32. Cleaning assembly; 321. Electric slide rail; 322. Cleaning ring; 323. Telescopic rod; 324. Moving block; 325. First motor; 326. Drive block; 327. Bidirectional screw; 328. Spring; 33. Tensioning assembly; 331. Contact sleeve; 332. Moving groove; 333. Locking block; 334. Sliding block; 335. Drive screw; 336. Second motor. Detailed Implementation
[0028] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.
[0029] The present invention will be further described below with reference to the embodiments.
[0030] In some embodiments, please refer to the appendix to the instruction manual. Figure 1-4A warping machine for fabric production includes: a warping machine 1, a warping wheel 11 disposed on one side of the warping machine 1, a tension frame 2 fixedly installed on one side of the warping machine 1, and a tension wheel 21 disposed inside the tension frame 2; and an adjusting and cleaning mechanism 3, which is disposed on one side of the warping machine 1 for cleaning the yarn spacing and the reeds; wherein the adjusting and cleaning mechanism 3 includes a plurality of reed teeth 31 disposed on one side of the warping machine 1, a cleaning component 32 disposed on the outer side of the plurality of reed teeth 31, and a tensioning component 33 disposed on one side of the tension frame 2.
[0031] In this embodiment of the utility model, the surfaces of multiple reed teeth 31 can be cleaned simultaneously by the cleaning component 32 during use. The cleaning component 32 cleans multiple reed teeth 31 simultaneously after work, shortening the cleaning time of the warping machine 1. The spacing of multiple reed teeth 31 can be quickly adjusted according to needs, thereby increasing the applicability of the warping machine 1. When the yarn is warped, the tensioning component 33 can be used to adjust the tension of the yarn to keep it consistent, preventing some yarns from breaking due to excessive tension or becoming loose due to excessive looseness.
[0032] The warping machine 1 mainly consists of warping rollers 11, tension frame 2, tension wheel 21, and yarn separating reed teeth 31. The adjustment and cleaning mechanism 3 can simultaneously clean the reed teeth 31 through the cleaning component 32 and allows for quick adjustment of the reed tooth spacing as needed. At the same time, the tension component 33 controls the yarn tension to ensure that each yarn has a consistent tensile force, thereby effectively shortening the cleaning time. It does not change the original operation process of the warping machine 1 or affect the normal use of the warping machine 1. On the contrary, it further expands the application range of the equipment and improves production efficiency.
[0033] like Figure 2 and Figure 3 As shown, the cleaning component 32 includes an electric slide rail 321 fixedly installed on one side of the warping machine 1, and cleaning rings 322 are provided on the outer side of multiple reed teeth 31. The cleaning rings 322 are sleeved on the surface of the reed teeth 31, and the multiple cleaning rings 322 are fixedly connected to each other by telescopic rods 323. One end of the telescopic rod 323 on one side is fixedly connected to the output end of the electric slide rail 321.
[0034] In this embodiment of the utility model, during use, the corresponding telescopic rod 323 can be moved by the electric slide rail 321. When the telescopic rod 323 moves, it can synchronously drive the connected multiple cleaning rings 322 and the telescopic rod 323 to move. By synchronously moving the multiple cleaning rings 322, the surface of the reed teeth 31 can be cleaned synchronously, thereby improving cleaning efficiency.
[0035] A movable block 324 is fixedly installed at the bottom of the reed tooth 31. Multiple movable blocks 324 are slidably connected to one side of the warping machine 1. Springs 328 are fixedly installed between multiple movable blocks 324.
[0036] In this embodiment of the utility model, because the moving blocks 324 are mechanically connected by springs 328, and the compression and release of springs 328 are uniform and continuous, the force between them is always in a dynamic equilibrium state. Once the moving blocks 324 at both ends move, the force will be transmitted to each moving block 324 at the same time. Springs 328 are like flexible transmission rods, transmitting the energy during the movement to all intermediate nodes, thereby ensuring that multiple moving blocks 324 synchronously adjust the spacing of reed teeth 31. When it is necessary to adjust the spacing of multiple reed teeth 31, the moving blocks 324 on both sides can be moved to bring the moving blocks 324 on both sides closer together. The springs 328 located between the moving blocks 324 on both sides will be compressed at the same time. The elastic force generated by the springs 328 will be evenly transmitted along multiple moving blocks 324, so that the moving block 324 in the middle is synchronously pushed, thereby driving the reed teeth 31 on it to move in a consistent direction and at equal distances.
[0037] Two moving blocks 324 located on both sides are fixedly connected to drive blocks 326. A first motor 325 is fixedly installed on one side of the warping machine 1. A bidirectional screw 327 is fixedly installed at the output end of the first motor 325. The bidirectional screw 327 passes through the two drive blocks 326 and is threadedly connected to the two drive blocks 326.
[0038] In this embodiment of the utility model, when driving the moving blocks 324 on both sides, the first motor 325 can be started to drive the bidirectional screw 327 to rotate, thereby moving the two driving blocks 326 synchronously, which is very convenient.
[0039] like Figure 2 and Figure 4 As shown, the tensioning assembly 33 includes a plurality of contact sleeves 331 disposed on the surface of the tension wheel 21. The plurality of contact sleeves 331 are equidistantly distributed, and the surface of the contact sleeves 331 is provided with grooves.
[0040] In this embodiment of the invention, the yarn can be guided and moved by multiple contact sleeves 331 on the surface of the tension wheel 21, and the grooves on the surface of the contact sleeves 331 are used to limit and guide the yarn to avoid deviation.
[0041] The tensioning assembly 33 also includes multiple moving grooves 332 formed on the surface of the tension wheel 21, and a locking block 333 is fixedly installed on the inner side of the contact sleeve 331. The multiple locking blocks 333 are respectively engaged with the multiple moving grooves 332.
[0042] In this embodiment of the utility model, when it is necessary to adjust the position of the contact sleeve 331, the contact sleeve 331 can be pushed. When the pushing resistance is greater than the contact resistance between the locking block 333 and the moving groove 332, the contact sleeve 331 can be moved. This allows for flexible adjustment of the installation position of the contact sleeve 331 according to different yarn specifications or warping requirements, thereby optimizing the yarn's guiding path and tensioning effect.
[0043] In this embodiment of the invention, sliding blocks 334 are rotatably mounted on both sides of the tension wheel 21. The two sliding blocks 334 are slidably connected to the tension frame 2. A second motor 336 is fixedly mounted on one side of the tension frame 2. A drive screw 335 is fixedly mounted on the output end of the second motor 336. The drive screw 335 passes through one of the sliding blocks 334 and is threadedly connected to the sliding block 334. In this embodiment of the invention, when it is necessary to adjust the position of the tension wheel 21 and the multiple contact sleeves 331, the second motor 336 can rotate to drive the screw 335 and the connected sliding block 334 to move threadedly, thus allowing the sliding block 334 to synchronously drive the tension wheel 21 to move.
[0044] In use, this invention allows the corresponding telescopic rod 323 to move via the electric slide rail 321. As the telescopic rod 323 moves, it simultaneously moves multiple cleaning rings 322 and the telescopic rod 323. This synchronized movement of the cleaning rings 322 cleans the surface of the reed teeth 31, improving cleaning efficiency. The first motor 325 is activated, driving the bidirectional screw 327 to rotate, which in turn moves the two drive blocks 326 at both ends synchronously. Since the multiple moving blocks 324 are mechanically connected by springs 328, and the compression and release of the springs 328 are uniform and continuous, the forces between them are always in a dynamic equilibrium. Once the moving blocks 324 at both ends move, the force is simultaneously transmitted to each moving block. Block 324 and spring 328 act like a flexible transmission rod, transferring energy during the movement to all intermediate nodes, thereby ensuring that multiple moving blocks 324 synchronously adjust the spacing of the reed teeth 31. When the position of the contact sleeve 331 needs to be adjusted, the contact sleeve 331 can be pushed. When the pushing resistance is greater than the contact resistance between the locking block 333 and the moving groove 332, the contact sleeve 331 can move. This allows for flexible adjustment of the installation position of the contact sleeve 331 according to different yarn specifications or warping requirements, optimizing the yarn's guiding path and tension effect. When the position of the tension wheel 21 and multiple contact sleeves 331 needs to be adjusted, the second motor 336 can rotate to drive the screw 335 and the connected sliding block 334 to move threadedly, allowing the sliding block 334 to synchronously drive the tension wheel 21 to move.
[0045] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions will not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.
Claims
1. A warping machine for fabric production, characterized in that, include: A warping machine (1) is provided with a warping wheel (11) on one side and a tension frame (2) is fixedly installed on one side of the warping machine (1). A tension wheel (21) is provided inside the tension frame (2). The adjusting cleaning mechanism (3), used to clean the yarn spacing and the reed, is located on one side of the warping machine (1); The adjusting cleaning mechanism (3) includes multiple reed teeth (31) disposed on one side of the warping machine (1), a cleaning component (32) is disposed on the outer side of the multiple reed teeth (31), and a tensioning component (33) is disposed on one side of the tension frame (2).
2. The warping machine for fabric production according to claim 1, characterized in that: The cleaning component (32) includes an electric slide rail (321) fixedly installed on one side of the warping machine (1), and cleaning rings (322) are provided on the outer side of the multiple reed teeth (31). The cleaning rings (322) are sleeved on the surface of the reed teeth (31), and the multiple cleaning rings (322) are fixedly connected to each other by telescopic rods (323). One end of the telescopic rod (323) on one side is fixedly connected to the output end of the electric slide rail (321).
3. The warping machine for fabric production according to claim 1, characterized in that: The bottom of the reed tooth (31) is fixedly installed with a movable block (324), and multiple movable blocks (324) are slidably connected to one side of the warping machine (1). A spring (328) is fixedly installed between multiple movable blocks (324).
4. The warping machine for fabric production according to claim 3, characterized in that: Two moving blocks (324) located on both sides are fixedly connected to drive blocks (326). A first motor (325) is fixedly installed on one side of the warping machine (1). A bidirectional screw (327) is fixedly installed at the output end of the first motor (325). The bidirectional screw (327) passes through the two drive blocks (326) and is threadedly connected to the two drive blocks (326).
5. The warping machine for fabric production according to claim 1, characterized in that: The tensioning assembly (33) includes a plurality of contact sleeves (331) disposed on the surface of the tension wheel (21). The plurality of contact sleeves (331) are equidistantly distributed, and the surface of the contact sleeves (331) is provided with grooves.
6. The warping machine for fabric production according to claim 5, characterized in that: The tensioning assembly (33) also includes multiple moving grooves (332) formed on the surface of the tension wheel (21), and a locking block (333) is fixedly installed on the inner side of the contact sleeve (331), and the multiple locking blocks (333) are respectively engaged with the multiple moving grooves (332).
7. The warping machine for fabric production according to claim 1, characterized in that: Both sides of the tension wheel (21) are rotatably mounted with sliding blocks (334), and the two sliding blocks (334) are slidably connected to the tension frame (2).
8. The warping machine for fabric production according to claim 1, characterized in that: A second motor (336) is fixedly installed on one side of the tension frame (2), and a drive screw (335) is fixedly installed at the output end of the second motor (336). The drive screw (335) passes through a sliding block (334) on one side and is threadedly connected to the sliding block (334).