An antibacterial fabric antibacterial layer impregnation device
By adjusting the position of the guide rollers using motor-driven components and a hydraulic system, the problems of limited adjustment of the guide roller spacing and rusting of the threaded rods were solved, thus extending the fabric dyeing time and improving efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HANGZHOU FUYANG FULONG KNITTING CO LTD
- Filing Date
- 2025-06-04
- Publication Date
- 2026-06-02
Smart Images

Figure CN224313854U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of antibacterial fabric production, specifically to an antibacterial fabric antibacterial layer impregnation device. Background Technology
[0002] Textile fabrics, also known as knitted fabrics, are classified into two categories according to their weaving methods: weft-knitted fabrics and warp-knitted fabrics. Weft-knitted fabrics often use low-elastic polyester yarn or profiled polyester yarn, nylon yarn, cotton yarn, wool yarn, etc. as raw materials. The knitting techniques include plain knit, modified plain knit, rib plain knit, double rib plain knit, jacquard, terry, etc., and they can be woven on various weft knitting machines. Textile fabrics can be divided into soft fabrics, crisp fabrics, heavy fabrics, and glossy fabrics. However, regardless of the type of textile fabric, it is necessary to undergo dyeing during its production process to create colorful clothing. With the development of technology, people are paying more and more attention to fabrics, and the functions of fabrics are becoming more and more diverse. Antibacterial fabrics are one such example. When making antibacterial fabrics, antibacterial auxiliaries are added to the dyeing equipment to achieve the purpose of antibacterial properties in the fabric.
[0003] Existing antibacterial fabric antibacterial layer dyeing devices generally have two guide rollers to press the fabric into the dyeing tank for dyeing. By setting up an adjustment component, the distance between the two guide rollers can be adjusted to adjust the dyeing time. However, the adjustment distance between the two guide rollers is limited, making it difficult to extend the dyeing time of the fabric, thus affecting the dyeing effect. At the same time, the distance between the two guide rollers is adjusted by rotating a threaded rod. However, the area around the dyeing tank is relatively humid, which causes the threaded rod to be in a humid environment for a long time, which can easily lead to rusting. This, in turn, affects the subsequent rotation of the threaded rod and reduces the adjustment efficiency of the two guide rollers. Utility Model Content
[0004] Therefore, the purpose of this utility model is to provide an antibacterial fabric antibacterial layer impregnation device to solve the technical problem of difficulty in extending the fabric impregnation time.
[0005] To achieve the above objectives, this utility model provides the following technical solution: an antibacterial fabric antibacterial layer impregnation device, comprising an impregnation tank and a top plate, a fixed column fixed at the bottom of the top plate, and a movable seat fitted on the outer wall of the fixed column, an mounting frame installed on the top of the top plate, and a drive motor installed on the back of the mounting frame, the output end of the drive motor connected to a turntable via a drive shaft, a push plate rotatably connected to the outer surface of the turntable, movable rods penetrating the top of the movable seat fixed on both sides of the top, and a lifting plate installed at the top of the movable rods, sliding rods fixed at the bottom of both sides of the fixed column, and sliding seats fitted on the outer wall of the sliding rods, a pressure plate rotatably connected between the sliding seats and the movable seat, a first connecting rod fixed on one side of the sliding seat, and a second connecting rod fixed at the bottom of the movable seat.
[0006] By adopting the above technical solution, when the position of the guide roller needs to be adjusted, the operator can start the drive motor. The drive motor can drive the turntable to rotate, which in turn drives the push plate to rotate.
[0007] Furthermore, the lifting plate and the push plate are rotatably connected by a rotating shaft, and the length of the push plate is greater than the length of the slide rod.
[0008] By adopting the above technical solution, the push plate can drive the lifting plate to move when it rotates, and the movement of the lifting plate can drive the movable rod to move, which in turn drives the movable seat to move.
[0009] Furthermore, a side frame is installed at the bottom end of the second connecting rod and at one end of the first connecting rod, and a guide pressure roller is rotatably provided inside the side frame.
[0010] By adopting the above technical solution, when both the first connecting rod and the second connecting rod move, they will drive the side frame to move, and then drive the guide pressure roller to move, so as to adjust the position of the guide pressure roller.
[0011] Furthermore, a bottom plate is installed at the bottom of the dyeing tank, and two hydraulic cylinders are installed on the top of the bottom plate. The output end of the hydraulic cylinders is connected to a top plate via a piston rod.
[0012] By adopting the above technical solution, when it is necessary to move the top plate up, the hydraulic cylinder can be activated. The operation of the hydraulic cylinder can extend the piston rod, thereby driving the top plate up.
[0013] Furthermore, multiple telescopic rods are installed between the top plate and the bottom plate.
[0014] By adopting the above technical solution, the telescopic rod can guide the top plate, thereby improving the stability of the top plate when it moves up and down.
[0015] Furthermore, the movable seat is slidably connected to the fixed column.
[0016] By adopting the above technical solution, the movable seat can slide on the fixed column, thereby improving the stability of the movable seat when it moves.
[0017] Furthermore, the slide block is slidably connected to the slide rod, and a protrusion is installed at the end of the slide rod.
[0018] By adopting the above technical solution, the slide block can slide on the slide rod, thereby improving the stability of the slide block when sliding.
[0019] Furthermore, a drain pipe is installed on the back of the dyeing tank, and a drain valve is installed on the drain pipe.
[0020] By adopting the above technical solution, when it is necessary to discharge the residual liquid inside the dyeing tank, the staff can open the drain valve so that the liquid can be discharged through the drain pipe.
[0021] Furthermore, the three guide rollers are arranged in a triangular pattern.
[0022] By adopting the above technical solution, the guide roller can press the fabric into the dyeing solution so as to dye the fabric.
[0023] Furthermore, connecting frames are installed on both sides of the top of the dyeing tank, and a transmission roller is rotatably mounted on the connecting frames.
[0024] By adopting the above technical solution, the conveying roller can conduct the fabric so that the fabric can smoothly enter the dyeing tank.
[0025] In summary, the present invention has the following main advantages:
[0026] 1. This utility model is equipped with a drive motor, turntable, push plate, lifting plate, movable rod, movable seat, slide rod, slide block, and pressure plate. When the position of the guide pressure roller needs to be adjusted, the operator can start the drive motor. The drive motor drives the turntable to rotate, which in turn drives the push plate to rotate. The rotation of the push plate pushes the lifting plate to move down, which in turn drives the movable rod to move down, which in turn drives the movable seat to move down. The movable seat then pushes the pressure plate to rotate and drives the second connecting rod to move down. The pressure plate then pushes the slide block to slide on the slide rod, which in turn drives the first connecting rod to move. The simultaneous movement of the first and second connecting rods drives the side frame to move, which in turn drives the guide pressure roller to move. This allows all three guide pressure rollers to move simultaneously. The three guide pressure rollers are arranged in a triangular distribution. Compared with the arrangement of two guide pressure rollers, the arrangement of three guide pressure rollers can extend the dyeing path of the fabric, so as to meet the needs of fabrics that require a longer dyeing time, thereby improving the dyeing effect of the fabric.
[0027] 2. This utility model provides a sliding rod to guide the slide block, improving its stability during movement. It also provides a fixed column to guide the movable seat, preventing it from shifting and further improving its stability during movement. Furthermore, it avoids using threaded rods to adjust the position of the guide rollers, preventing the threaded rods from rusting and hindering subsequent rotation, thus improving the efficiency of adjusting the guide roller position. Attached Figure Description
[0028] Figure 1 This is a schematic diagram of the overall three-dimensional structure of this utility model;
[0029] Figure 2 This is a schematic diagram of the overall orthographic structure of this utility model;
[0030] Figure 3This is a schematic diagram of the back structure of the dyeing tank of this utility model;
[0031] Figure 4 This is a schematic diagram of the top plate structure of this utility model;
[0032] Figure 5 This is a schematic diagram of the guide roller structure of this utility model;
[0033] Figure 6 This is a schematic diagram of the turntable structure of this utility model.
[0034] In the diagram: 1. Immersion tank; 2. Hydraulic cylinder; 3. Telescopic rod; 4. Top plate; 5. Mounting frame; 6. Drive motor; 7. Turntable; 8. Push plate; 9. Lifting plate; 10. Movable rod; 11. Fixed column; 12. Movable seat; 13. Pressure plate; 14. Slide rod; 15. Slide seat; 16. Side frame; 17. Guide pressure roller; 18. First connecting rod; 19. Second connecting rod; 20. Base plate; 21. Drain pipe; 22. Connecting frame; 23. Conduction roller. Detailed Implementation
[0035] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be construed as limiting the present invention.
[0036] The embodiments of this utility model will be described below based on its overall structure.
[0037] Example 1:
[0038] An antibacterial fabric antibacterial layer impregnation device, such as Figures 1-6 As shown, the system includes a dyeing tank 1 and a top plate 4. A fixed column 11 is fixed to the bottom of the top plate 4, and a movable seat 12 is fitted on the outer wall of the fixed column 11. A mounting frame 5 is installed on the top of the top plate 4, and a drive motor 6 is installed on the back of the mounting frame 5. The output end of the drive motor 6 is connected to a turntable 7 through a drive shaft. A push plate 8 is rotatably connected to the outer surface of the turntable 7. Movable rods 10 that penetrate the top plate 4 are fixed on both sides of the top of the movable seat 12, and a lifting plate 9 is installed at the top of the movable rods 10. Slide rods 14 are fixed to the lower sides of both sides of the fixed column 11, and slide seats 15 are fitted on the outer wall of the slide rods 14. A pressure plate 13 is rotatably connected between the slide seats 15 and the movable seat 12. A first connecting rod 18 is fixed to one side of the slide seats 15, and a second connecting rod 19 is fixed to the bottom of the movable seat 12. When it is necessary to adjust the position of the guide pressure roller 17, the operator can start the drive motor 6. The operation of the drive motor 6 can drive the turntable 7 to rotate, thereby driving the push plate 8 to rotate.
[0039] See Figures 1-5The lifting plate 9 and the push plate 8 are rotatably connected by a rotating shaft. The length of the push plate 8 is greater than the length of the slide rod 14 so that the lifting plate 9 can be moved when the push plate 8 rotates. The movement of the lifting plate 9 can move the movable rod 10, and then move the movable seat 12. The bottom end of the second connecting rod 19 and one end of the first connecting rod 18 are both equipped with a side frame 16. The side frame 16 is rotatably equipped with a guide pressure roller 17. When the first connecting rod 18 and the second connecting rod 19 move, they will drive the side frame 16 to move, and then drive the guide pressure roller 17 to move, so as to adjust the position of the guide pressure roller 17. The bottom of the dyeing tank 1 is equipped with a bottom plate 20, and the top of the bottom plate 20 is equipped with two hydraulic cylinders 2. The output end of the hydraulic cylinder 2 is equipped with a top plate 4 through the piston rod. When it is necessary to move the top plate 4 upward, the hydraulic cylinder 2 can be activated. The operation of the hydraulic cylinder 2 can extend the piston rod, thereby driving the top plate 4 upward.
[0040] Specifically, the movable seat 12 is slidably connected to the fixed column 11 so that the movable seat 12 can slide on the fixed column 11, thereby improving the stability of the movable seat 12 when moving. The slide 15 is slidably connected to the slide rod 14. The end of the slide rod 14 is equipped with a protrusion, and the slide 15 can slide on the slide rod 14, thereby improving the stability of the slide 15 when sliding. A drain pipe 21 is installed on the back of the dyeing tank 1, and a drain valve is installed on the drain pipe 21. When it is necessary to drain the residual liquid inside the dyeing tank 1, the operator can open the drain valve so that the liquid can be discharged through the drain pipe 21. The three guide rollers 17 are arranged in a triangular distribution. The guide rollers 17 can press the fabric into the dyeing liquid so as to dye the fabric.
[0041] Example 2:
[0042] Based on the above embodiment 1, in order to allow the fabric to smoothly enter the dyeing tank 1, the following structure will be set up for material guiding.
[0043] See Figures 1-3 The top two sides of the dyeing tank 1 are equipped with connecting frames 22, and the connecting frames 22 are equipped with rotating transmission rollers 23. The transmission rollers 23 can conduct the fabric so that the fabric can smoothly enter the dyeing tank 1.
[0044] Example 3:
[0045] Based on the above embodiment 1, the following structure will be set to improve the stability of the top plate 4 when it moves.
[0046] See Figures 1-4 Multiple telescopic rods 3 are installed between the top plate 4 and the bottom plate 20. The telescopic rods 3 can guide the top plate 4, thereby improving the stability of the top plate 4 when it moves up and down.
[0047] The working principle of this utility model is as follows: First, when using it, turn on the power supply, then pass the fabric through the bottom of the three guide rollers 17, then start the hydraulic cylinder 2. The hydraulic cylinder 2 works and retracts the piston rod, which in turn drives the top plate 4 to move down, and then drives the three guide rollers 17 to move down. The guide rollers 17 then press the fabric into the dyeing tank 1 for dyeing.
[0048] When the position of the guide roller 17 needs to be adjusted, the operator can start the drive motor 6. The drive motor 6 drives the turntable 7 to rotate, which in turn drives the push plate 8 to rotate. The rotation of the push plate 8 pushes the lifting plate 9 to move down. The lifting plate 9 then drives the movable rod 10 to move down, which in turn drives the movable seat 12 to move down. The movable seat 12 then pushes the pressure plate 13 to rotate and drives the second connecting rod 19 to move down. The pressure plate 13 then pushes the slide block 15 to slide on the slide rod 14, which in turn drives the first connecting rod 18 to move. The simultaneous movement of the first connecting rod 18 and the second connecting rod 19 drives the side frame 16 to move, which in turn drives the guide roller 17 to move. This allows all three guide rollers 17 to move simultaneously. The three guide rollers 17 are arranged in a triangular pattern, which can extend the dyeing path of the fabric to meet the needs of fabrics that require a longer dyeing time.
[0049] Although embodiments of the present invention have been shown and described, these specific embodiments are merely explanations of the present invention and are not intended to limit the invention. The specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions, and variations to the embodiments as needed without departing from the principles and spirit of the present invention, provided that such modifications, substitutions, and variations are within the scope of the claims of the present invention and are protected by patent law.
Claims
1. A device for dyeing an antibacterial layer on an antibacterial fabric, comprising a dyeing tank (1) and a top plate (4), characterized in that: The bottom of the top plate (4) is fixed with a fixed column (11), and the outer wall of the fixed column (11) is fitted with a movable seat (12). The top of the top plate (4) is fitted with a mounting frame (5), and the back of the mounting frame (5) is fitted with a drive motor (6). The output end of the drive motor (6) is connected to a turntable (7) through a drive shaft. The outer surface of the turntable (7) is rotatably connected with a push plate (8). The top two sides of the movable seat (12) are fixed with movable rods (10) that penetrate the top plate (4), and the top of the movable rods (10) is fitted with a lifting plate (9). The bottom of both sides of the fixed column (11) is fixed with sliding rods (14), and the outer wall of the sliding rods (14) is fitted with a sliding seat (15). The sliding seat (15) and the movable seat (12) are rotatably connected with a pressure plate (13). The side of the sliding seat (15) is fixed with a first connecting rod (18), and the bottom of the movable seat (12) is fixed with a second connecting rod (19).
2. The antibacterial fabric antibacterial layer impregnation device according to claim 1, characterized in that: The lifting plate (9) and the push plate (8) are rotatably connected by a rotating shaft, and the length of the push plate (8) is greater than the length of the slide rod (14).
3. The antibacterial fabric antibacterial layer impregnation device according to claim 1, characterized in that: The bottom end of the second connecting rod (19) and one end of the first connecting rod (18) are both equipped with a side frame (16), and a guide roller (17) is rotatably provided inside the side frame (16).
4. The antibacterial fabric antibacterial layer impregnation device according to claim 1, characterized in that: The bottom of the dyeing tank (1) is equipped with a bottom plate (20), and two hydraulic cylinders (2) are installed on the top of the bottom plate (20). The output end of the hydraulic cylinder (2) is equipped with a top plate (4) through a piston rod.
5. The antibacterial fabric antibacterial layer impregnation device according to claim 4, characterized in that: Multiple telescopic rods (3) are installed between the top plate (4) and the bottom plate (20).
6. The antibacterial fabric antibacterial layer impregnation device according to claim 1, characterized in that: The movable seat (12) is slidably connected to the fixed column (11).
7. The antibacterial fabric antibacterial layer impregnation device according to claim 1, characterized in that: The slide block (15) is slidably connected to the slide rod (14), and a protrusion is installed at the end of the slide rod (14).
8. The antibacterial fabric antibacterial layer impregnation device according to claim 1, characterized in that: The back of the dyeing tank (1) is equipped with a drain pipe (21), and a drain valve is installed on the drain pipe (21).
9. The antibacterial fabric antibacterial layer impregnation device according to claim 1, characterized in that: The dyeing tank (1) is equipped with connecting frames (22) on both sides of the top, and a transmission roller (23) is rotatably mounted on the connecting frame (22).
10. The antibacterial fabric antibacterial layer impregnation device according to claim 3, characterized in that: The three guide rollers (17) are arranged in a triangular pattern.