A steam generator for easy installation
By designing fixed components and buffer plates, the problem of requiring two people to disassemble existing steam generators has been solved, enabling single-person rapid disassembly and installation. This improves the adaptability and stability of the equipment and reduces the difficulty of disassembly and vibration transmission.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGSU ZHONGKUANG XINCHUANG NEW ENERGY TECH
- Filing Date
- 2025-06-19
- Publication Date
- 2026-06-02
AI Technical Summary
Existing steam generators that are easy to install require two people to operate during disassembly, making it impossible for one person to operate them, which affects disassembly efficiency.
The system employs fixed components including connecting blocks, wedge-shaped shafts, sliding columns, and connecting columns, combined with buffer plates and connecting plates, enabling tool-free dismantling by a single person; the buffer plates utilize a honeycomb groove structure for shock absorption and heat dissipation.
It enables rapid disassembly and installation by a single person, reducing human resource costs, improving work efficiency, adapting to different installation location requirements, ensuring equipment stability under complex working conditions, and reducing vibration and heat transfer.
Smart Images

Figure CN224316145U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of steam generators, and more specifically, to a steam generator that is easy to install. Background Technology
[0002] A steam generator is a device that heats water and converts it into steam. It uses heat generated from fuel combustion, electricity, or other energy sources to vaporize water, providing the steam needed for industrial, commercial, or residential applications. Similar to a traditional boiler, it is typically more compact and efficient, used for applications requiring rapid steam production or limited space. Steam generators are usually bolted for installation, and adjustments are needed to meet specific requirements. A design that facilitates installation allows steam generators to adapt flexibly to various site conditions and enable rapid installation.
[0003] For example, patent application number 202321873868.3 discloses a steam generator that is easy to install, including a mounting plate, a fixing plate overlapping the mounting plate, two limiting components under the fixing plate, two slots on the mounting plate that overlap with the limiting components, limiting holes on both sides of the mounting plate that overlap with the limiting components, and two fixing rods under the fixing plate.
[0004] In the aforementioned easy-to-install steam generator, springs and other components are used for limiting and buffering. When disassembling the steam generator, workers need to use tools to drive the limiting rod in the limiting hole inward, thereby squeezing the spring through the connecting plate and separating the fixing plate from the connecting plate to achieve the disassembly operation. However, in the disassembly process of the aforementioned easy-to-install steam generator, the limiting components are located on the left and right sides of the steam generator, and the steam generator is relatively large, requiring two people to operate, making it impossible for one person to operate, thus affecting its disassembly efficiency.
[0005] No effective solutions have yet been proposed to address the problems in the relevant technologies. Utility Model Content
[0006] In view of the problems in the related technologies, this utility model proposes a steam generator that is easy to install, so as to overcome the above-mentioned technical problems existing in the existing related technologies.
[0007] Therefore, the specific technical solution adopted by this utility model is as follows:
[0008] An easy-to-install steam generator includes a steam generator body; an isolation plate disposed inside the steam generator body; a fixing component disposed below the isolation plate and connected to the steam generator body to facilitate the installation of the steam generator body; a buffer plate disposed at the bottom of the steam generator body to provide shock absorption and cushioning; and a connecting plate disposed at the bottom of the buffer plate and cooperating with the fixing component.
[0009] Furthermore, to facilitate convenient installation of the steam generator, the fixing assembly includes a connecting block housed within the steam generator body. The connecting block has two sets of movable slots; one set contains a wedge-shaped shaft, and the other set contains a sliding post that mates with the wedge-shaped shaft. A connecting post with a hollow structure is located at the bottom of the connecting block, mates with the sliding post. The two sets of movable slots penetrate the surface of the connecting block and are perpendicular to each other; one end of one set of movable slots is rectangular. The wedge-shaped shaft includes a wedge block housed within the movable slot. A sliding rod is located on one side of the wedge block, with a circular ring at one end and a square bar on the other side. The sliding post has a first movable slot at its bottom that mates with the wedge block, a second movable slot in its middle, and a spring slot at its top. The connecting column has a spring inside that mates with the spring groove. Several limiting strips are provided on the bottom of the outer side of the connecting column. Rectangular grooves that mate with the moving groove are symmetrically opened on the bottom of the connecting column. A connecting shaft is provided in each rectangular groove. A fixing block is provided on the outside of the connecting shaft. An arc-shaped groove is opened on the top of the fixing block.
[0010] Furthermore, in order to buffer and dissipate heat from the steam generator, honeycomb grooves are provided on the buffer plate.
[0011] Furthermore, in order to cooperate with the fixing component, the connecting plate includes a fixing hole that cooperates with the connecting post, a limiting groove that cooperates with the limiting strip at the bottom of the fixing hole, and a limiting ring that cooperates with the arc groove at the top of the fixing hole.
[0012] The beneficial effects of this utility model are as follows:
[0013] 1. This utility model enables single-person, tool-free disassembly of the steam generator body, reducing labor costs and disassembly difficulty, improving work efficiency, and allowing for rapid adjustment of the installation position according to actual needs, thereby improving equipment adaptability and utilization, and ensuring the equipment remains stable under complex working conditions such as vibration and tilting. It also helps the steam generator body effectively disperse and absorb energy when subjected to external impacts, and can also absorb vibration energy generated by the ground.
[0014] 2. Through the cooperation of the fixing components and connecting plates, a single worker can easily disassemble the steam generator body without tools. The fixing blocks and limiting rings enable quick and secure installation. With the help of multiple fixing components, even if one component fails, the steam generator body can still be stably secured. Furthermore, when it is necessary to change the installation position of the steam generator body, it can be quickly disassembled by pulling the ring buckle.
[0015] 3. By setting up a buffer plate, when the steam generator body shakes, the hexagonal honeycomb topology structure will convert the vertical impact energy into elastic deformation through the deformation of the wall plate under pressure, which will significantly reduce the vibration transmission efficiency. The honeycomb space can dissipate the heat generated during the operation of the steam generator. At the same time, the multi-directional support structure of the honeycomb can evenly distribute the weight of the equipment and avoid deformation of the base plate caused by local stress concentration. Attached Figure Description
[0016] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0017] Figure 1 This is a schematic diagram of a steam generator that is easy to install according to an embodiment of the present utility model;
[0018] Figure 2 This is one of the cross-sectional views of a steam generator that is easy to install according to an embodiment of the present utility model;
[0019] Figure 3 This is a second cross-sectional view of a steam generator that is easy to install according to an embodiment of the present utility model;
[0020] Figure 4 yes Figure 3 A magnified view of a section at point A in the middle;
[0021] Figure 5 This is a three-dimensional assembly diagram of a fixed component in a steam generator that is easy to install, according to an embodiment of the present utility model.
[0022] In the picture:
[0023] 1. Steam generator body; 2. Isolation plate; 3. Fixing assembly; 301. Connecting block; 302. Movable groove; 303. Wedge shaft; 3031. Wedge block; 3032. Sliding rod; 3033. Circular ring buckle; 3034. Square bar; 304. Sliding column; 3041. Moving groove one; 3042. Moving groove two; 3043. Spring groove; 305. Connecting column; 3051. Spring; 3052. Limiting strip; 3053. Rectangular groove; 3054. Connecting shaft; 3055. Fixing block; 3056. Arc groove; 4. Buffer plate; 401. Honeycomb groove; 5. Connecting plate; 501. Fixing hole; 502. Limiting groove; 503. Limiting ring. Detailed Implementation
[0024] To further illustrate the various embodiments, the present invention provides accompanying drawings, which are part of the disclosure of the present invention. These drawings are mainly used to illustrate the embodiments and can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, those skilled in the art should be able to understand other possible implementation methods and the advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are usually used to represent similar components.
[0025] According to an embodiment of the present invention, a steam generator that is easy to install is provided.
[0026] The present invention will now be further described in conjunction with the accompanying drawings and specific embodiments, such as... Figures 1-5 As shown, the easy-to-install steam generator according to an embodiment of the present invention includes a steam generator body 1; an isolation plate 2 disposed inside the steam generator body 1; a fixing component 3 disposed below the isolation plate 2 and connected to the steam generator body 1, so that the steam generator body 1 can be easily installed; a buffer plate 4 disposed at the bottom of the steam generator body 1 to provide shock absorption and buffering; and a connecting plate 5 disposed at the bottom of the buffer plate 4 and cooperating with the fixing component 3.
[0027] In addition, it should be noted that the steam generator body 1 is usually composed of a combustion system, a water circulation system, a heat transfer system, etc., and achieves rapid vaporization of water through efficient heat exchange. This is existing technology and will not be elaborated on here.
[0028] In one embodiment, the fixing component 3 includes a connecting block 301 disposed within the steam generator body 1. The connecting block 301 has two sets of movable grooves 302. One set of movable grooves 302 contains a wedge-shaped shaft 303, and the other set contains a sliding post 304 that cooperates with the wedge-shaped shaft 303. The bottom end of the connecting block 301 has a connecting post 305 that cooperates with the sliding post 304. The connecting post 305 has a hollow structure. The two sets of movable grooves 302 penetrate the surface of the connecting block 301 and are perpendicular to each other. One end of one set of movable grooves 302 is rectangular. The wedge-shaped shaft 303 includes a wedge block 3031 disposed within the movable groove 302. A sliding rod 3032 is disposed on one side of the wedge block 3031. A circular ring buckle 3033 is disposed at one end of the sliding rod 3032, and a square bar 3034 is disposed on the other side of the wedge block 3031. The sliding column 304 has a first moving groove 3041 at its bottom that mates with the wedge block 3031, a second moving groove 3042 at its middle, and a spring groove 3043 at its top. The connecting column 305 has a spring 3051 inside that mates with the spring groove 3043. Several limiting strips 3052 are provided on the bottom outer side of the connecting column 305. Rectangular grooves 3053 symmetrically arranged at the bottom of the connecting column 305, mate with the second moving groove 3042, are provided within each rectangular groove 3053. A connecting shaft 3054 is provided within each rectangular groove 3053. A fixing block 3055 is provided on the outer side of the connecting shaft 3054. An arc-shaped groove 3056 is provided at the top of the fixing block 3055, facilitating convenient installation of the steam generator body 1.
[0029] The working principle of the fixed component 3 is as follows: When the operator pulls the ring buckle 3033, the wedge shaft 303 moves axially within the movable groove 302. When the steam generator body 1 needs to be installed, when the operator pushes the ring inward, the entire wedge shaft 303 moves inward. At this time, the first movable groove 3041, driven by the inclined surface of the wedge block 3031, drives the sliding column 304 to move vertically within the movable groove 302. At this time, the sliding column 304 gradually moves downward, simultaneously driving the second movable groove 3042 to move downward. When the second movable groove 3042 moves to a certain distance, the top of the second movable groove 3042 contacts the top of the fixed block 3055, thereby driving the fixed block 3055 to expand and rotate on the connecting shaft 3054. When the sliding column 304 moves to the maximum distance, the spring groove 3043 compresses the spring 3051 to store energy and buffer, while the fixed block 3055 also rotates synchronously to the predetermined large angle.
[0030] When it is necessary to remove the installation of the steam generator body 1, the operator pulls the ring buckle 3033 outward, and the entire wedge shaft 303 moves outward. At this time, the moving groove 3041, driven by the inclined surface of the wedge block 3031, drives the sliding column 304 to move vertically in the movable groove 302. At this time, with the release of the spring 3051, the sliding column 304 gradually moves upward, and at the same time drives the moving groove 3042 to move upward. When the moving groove 3042 moves to a certain distance, the lower part of the moving groove 3042 contacts the lower part of the fixed block 3055, thereby driving the fixed block 3055 to retract and rotate on the connecting shaft 3054. When the sliding column 304 moves to the maximum distance, the fixed block 3055 also rotates to the minimum angle synchronously.
[0031] In one embodiment, the buffer plate 4 has honeycomb grooves 401 to achieve buffering and heat dissipation of the steam generator body 1.
[0032] The working principle of the buffer plate 4 is as follows: the honeycomb groove 401 is a hexagonal structure. By contacting the bottom of the steam generator body 1, when subjected to external pressure, it can convert vertical impact energy into material elastic deformation, thereby reducing vibration transmission efficiency. At the same time, the space formed by the hexagonal honeycomb groove 401 increases the heat dissipation area and improves heat dissipation efficiency.
[0033] In one embodiment, the connecting plate 5 includes a fixing hole 501 that mates with the connecting post 305. The bottom of the fixing hole 501 is provided with a limiting groove 502 that mates with the limiting strip 3052, and the top of the fixing hole 501 is provided with a limiting ring 503 that mates with the arc groove 3056, thereby realizing the connection and installation of the steam generator body 1.
[0034] The working principle of the connecting plate 5 is as follows: when the fixing component 3 is connected to the connecting plate 5 through the fixing hole 501, the connecting column 305 is fixed under the action of the limiting groove 502 and the limiting strip 3052 to prevent slippage, and then fixed under the action of the limiting ring 503 and the arc groove 3056 in the fixing block 3055.
[0035] To facilitate understanding of the above-mentioned technical solutions of this utility model, the working principle or operation method of this utility model in actual process will be described in detail below.
[0036] In practical applications, firstly, the connecting plate 5 is embedded in the pre-designed position according to requirements, and the buffer plate 4 is placed on top of the connecting plate 5. Then, the steam generator body 1 is moved above the connecting plate 5, and the fixing component 3 is vertically aligned with the fixing hole 501 in the connecting plate 5. At this time, the exposed connecting column 305 passes through the buffer plate 4 and is connected to the connecting plate 5 through the cooperation of the limiting strip 3052 and the limiting groove 502. At this time, the operator manipulates the ring buckle 3033 in the fixing component 3 (the working principle of the fixing component 3 is as described above) to connect and fix the fixing block 3055 with the limiting ring 503, so that the entire steam generator body 1 is quickly installed on the connecting plate 5. When it is necessary to remove the installation, the operator manipulates the ring buckle 3033 to separate the fixing block 3055 and the limiting ring 503, and quickly removes the installation of the steam generator body 1.
[0037] In summary, by utilizing the above-mentioned technical solution of this utility model, the steam generator body can be disassembled by a single person without tools, reducing labor costs and disassembly difficulty, improving work efficiency, and allowing for rapid adjustment of the installation position according to actual needs, thereby improving equipment adaptability and utilization, and ensuring the equipment remains stable under complex working conditions such as vibration and tilting. It helps the steam generator body effectively disperse and absorb energy when subjected to external impacts, and also absorbs vibration energy generated by the ground. Through the cooperation of the fixing components and connecting plates, workers can easily install and disassemble the steam generator body without tools. The fixing blocks and limiting rings enable quick and secure installation, and even if one fixing component malfunctions, the steam generator body can still be stably fixed. Furthermore, when it is necessary to change the installation position of the steam generator body, it can be quickly disassembled and repositioned. With the buffer plate, when the steam generator body shakes, the hexagonal honeycomb units deform under pressure through the wall plate, converting the vertical impact energy into elastic deformation, which significantly reduces the vibration transmission efficiency. The honeycomb space can dissipate the heat generated during the operation of the steam generator. At the same time, the multi-directional support structure of the honeycomb can evenly distribute the weight of the equipment and avoid deformation of the base plate caused by local stress concentration.
[0038] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0039] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. A steam generator that is easy to install, characterized in that, include: Steam generator body (1); An isolation plate (2) is disposed inside the steam generator body (1); A fixing component (3) is provided below the isolation plate (2) and connected to the steam generator body (1) so that the steam generator body (1) can be easily installed; A buffer plate (4) is provided at the bottom of the steam generator body (1) to provide shock absorption for the steam generator body (1); A connecting plate (5) is disposed at the bottom of the buffer plate (4) and cooperates with the fixing component (3).
2. The steam generator for easy installation according to claim 1, characterized in that, The fixing component (3) includes a connecting block (301) disposed in the steam generator body (1), and the connecting block (301) has two sets of movable slots (302); One set of the movable grooves (302) is provided with a wedge-shaped shaft (303) inside, and another set of the movable grooves (302) is provided with a sliding column (304) that cooperates with the wedge-shaped shaft (303) inside. The bottom end of the connecting block (301) is provided with a connecting column (305) that cooperates with the sliding column (304). The connecting column (305) has a hollow structure.
3. A steam generator that is easy to install according to claim 2, characterized in that, The two sets of movable grooves (302) penetrate the surface of the connecting block (301) and the two sets of movable grooves (302) are perpendicular to each other, one end of one set of movable grooves (302) is rectangular.
4. A steam generator that is easy to install according to claim 2, characterized in that, The wedge-shaped shaft (303) includes a wedge block (3031) disposed in the movable groove (302). A sliding rod (3032) is provided on one side of the wedge block (3031), and a circular ring buckle (3033) is provided at one end of the sliding rod (3032). A square bar (3034) is provided on the other side of the wedge block (3031).
5. A steam generator that is easy to install according to claim 4, characterized in that, The bottom of the sliding column (304) is provided with a moving groove 1 (3041) that cooperates with the wedge block (3031), the middle part of the sliding column (304) is provided with a moving groove 2 (3042), and the top of the sliding column (304) is provided with a spring groove (3043).
6. A steam generator that is easy to install according to claim 5, characterized in that, The connecting post (305) is provided with a spring (3051) that cooperates with the spring groove (3043) inside. The bottom of the outer side of the connecting post (305) is provided with several limiting strips (3052). The bottom of the connecting post (305) is symmetrically provided with rectangular grooves (3053) that cooperate with the moving groove (3042). Each rectangular groove (3053) is provided with a connecting shaft (3054). The outer side of the connecting shaft (3054) is provided with a fixing block (3055). The top of the fixing block (3055) is provided with an arc groove (3056).
7. A steam generator that is easy to install according to claim 1, characterized in that, The buffer plate (4) has honeycomb grooves (401).
8. A steam generator that is easy to install according to claim 1, characterized in that, The connecting plate (5) includes a fixing hole (501) that mates with the connecting post (305). The bottom of the fixing hole (501) is provided with a limiting groove (502) that mates with the limiting strip (3052). The top of the fixing hole (501) is provided with a limiting ring (503) that mates with the arc groove (3056).