Anti-fouling structure of quartz heater
By installing descaling rods in a quartz heater and using a servo motor for drive, combined with the design of flange connectors and positioning sleeves, the problem of difficult quick disassembly, cleaning, and descaling of heaters in existing technologies is solved, achieving convenient installation and efficient descaling effect.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SUZHOU SHIJUN MICROELECTRONICS CO LTD
- Filing Date
- 2025-06-19
- Publication Date
- 2026-06-02
AI Technical Summary
Existing technologies cannot perform rapid disassembly, cleaning, and descaling of the heater, nor can they quickly descal the inner wall of the heating tube.
A descaling rod is installed in the quartz heater, and the descaling rod is driven by a servo motor to descale the inner wall of the quartz heating tube. Combined with the detachable structure of the flange connector and positioning sleeve, it is easy to install and disassemble quickly.
It enables convenient assembly and disassembly of the quartz heater, and allows for regular friction descaling of the inner wall, thus improving cleaning efficiency.
Smart Images

Figure CN224316430U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of quartz heater technology, specifically to an anti-scaling structure for a quartz heater. Background Technology
[0002] In the daily process of heating water sources, electric heaters are more convenient and efficient to use, so they are currently favored by many users. An electric heater is a device that uses the Joule effect of electric current to convert electrical energy into heat energy to heat an object. It is usually divided into direct resistance heating and indirect resistance heating. In the former, the power supply voltage is directly applied to the object being heated, thereby causing the object to dissipate heat to the object being heated, thus achieving the purpose of heating.
[0003] Chinese patent document CN206366203U discloses a tube-type heater for preventing scaling. It includes a heater with heating tubes arranged axially along its interior. Each heating tube has an outlet at its upper end and an inlet at its lower end. A top cover is located above the heating tubes. A movable inner liner is fitted inside the heating tubes, comprising a bottom-sealed inner wall and an outer wall fitted over it. A flow-guiding cavity is formed between the inner and outer walls, and the bottom of the cavity communicates with the inlet. This invention solves the problem of low concentration efficiency caused by having to stop the machine and wait for cleaning to complete before restarting for concentration. Simultaneously, it ensures that the liquid is only contained within the cavity near the movable inner liner wall, resulting in a faster liquid heating rate and effectively improving the working efficiency of the concentration tank.
[0004] The existing technology mentioned above cannot perform rapid disassembly, cleaning, and descaling of the heater, nor can it perform rapid descaling of the inner wall of the heating tube. Therefore, it is necessary to develop an anti-scaling structure for quartz heaters. Utility Model Content
[0005] The purpose of this invention is to provide an anti-scaling structure for a quartz heater, so as to solve the problems mentioned in the background art that the prior art cannot perform quick disassembly, cleaning and descaling of the heater, and cannot perform quick descaling of the inner wall of the heating tube.
[0006] To achieve the above objectives, this utility model provides the following technical solution: an anti-scaling structure for a quartz heater, comprising a quartz heating tube, a descaling rod installed inside the quartz heating tube, a servo motor installed outside the quartz heating tube, the servo motor being used to drive and control the descaling rod to descale the inner wall of the quartz heating tube, a flange connector installed outside the quartz heating tube, an upper positioning sleeve being detachably installed at the lower end of the flange connector, and a lower positioning sleeve being connected to the lower end of the upper positioning sleeve via a valve sleeve, both the upper and lower positioning sleeves being detachably connected to the valve sleeve.
[0007] Preferably, the lower end of the flange connector is provided with a threaded joint, and the flange connector is tightly screwed and fixed to the internal threaded groove of the upper positioning sleeve through the threaded joint.
[0008] Preferably, both the upper and lower positioning sleeves are provided with flanges, and the valve sleeve is fixed to the flanges by limiting bolts.
[0009] Preferably, the lower end of the lower positioning sleeve is screwed to a lower shaft tube via a threaded structure, and a limit chuck is installed on the outside of the lower shaft tube.
[0010] Preferably, a servo motor is mounted on one side of the lower shaft tube, and the output end of the servo motor is connected to a rotating head via a transmission shaft.
[0011] Preferably, the surface of the rotating head is connected to a descaling rod fixing sleeve via a fixed shaft, and the descaling rod fixing sleeve and the descaling rod are fixed together by insertion.
[0012] Preferably, a control valve is mounted on the outer surface of the valve sleeve.
[0013] Compared with the prior art, the beneficial effects of this utility model are:
[0014] This invention facilitates the convenient assembly and alignment of the internal components of the quartz heater, making it easy and quick to install and disassemble. It also allows for precise positioning, installation, disassembly, cleaning, and descaling of the internal quartz heating tube. Furthermore, an automatically driven and controlled descaling rod is installed inside the quartz heating tube, which can periodically perform friction descaling operations on its interior. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0016] Figure 2 This is a schematic diagram of the exploded decomposition structure of this utility model;
[0017] Figure 3 This is a schematic diagram of a partial installation structure of this utility model.
[0018] In the diagram: 1. Quartz heating tube; 2. Flange connector; 3. Valve sleeve; 4. Lower positioning sleeve; 5. Servo motor; 6. Upper positioning sleeve; 7. Control valve; 8. Limit chuck; 9. Threaded connector; 10. Limit bolt; 11. Flange; 12. Lower shaft tube; 13. Descaling rod; 14. Descaling rod fixing sleeve; 15. Rotating head; 16. Fixed shaft; 17. Drive shaft. Detailed Implementation
[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0020] Please see Figure 1-3 This utility model provides an embodiment of an anti-scaling structure for a quartz heater, comprising a quartz heating tube 1, a descaling rod 13 installed inside the quartz heating tube 1, a servo motor 5 installed outside the quartz heating tube 1, the servo motor 5 being used to drive and control the descaling rod 13 to descal the inner wall of the quartz heating tube 1, a flange connector 2 installed outside the quartz heating tube 1, an upper positioning sleeve 6 being detachably installed at the lower end of the flange connector 2, and a lower positioning sleeve 4 being connected to the lower end of the upper positioning sleeve 6 via a valve sleeve 3, both the upper positioning sleeve 6 and the lower positioning sleeve 4 being detachably connected to the valve sleeve 3.
[0021] Furthermore, the lower end of the flange connector 2 is provided with a threaded joint 9. The flange connector 2 is tightly screwed and fixed to the internal threaded groove of the upper positioning sleeve 6 through the threaded joint 9, which facilitates quick connection and alignment between the flange connector 2 and the upper positioning sleeve 6. It has the advantages of tight and stable connection and convenient assembly and disassembly.
[0022] Furthermore, both the upper positioning sleeve 6 and the lower positioning sleeve 4 are provided with flanges 11. The valve sleeve 3 is fixed to the flanges 11 by limiting bolts 10, which can quickly limit the installation and alignment between the upper positioning sleeve 6 and the lower positioning sleeve 4 and the valve sleeve 3.
[0023] Furthermore, the lower end of the lower positioning sleeve 4 is screwed to the lower shaft tube 12 via a threaded structure, and a limit chuck 8 is installed on the outside of the lower shaft tube 12 to facilitate quick alignment and installation between the lower positioning sleeve 4 and the lower shaft tube 12.
[0024] Furthermore, a servo motor 5 is installed on one side of the lower shaft tube 12. The output end of the servo motor 5 is connected to a rotating head 15 via a transmission shaft 17. The surface of the rotating head 15 is connected to a descaling rod fixing sleeve 14 via a fixed shaft 16. The descaling rod fixing sleeve 14 and the descaling rod 13 are fixed by insertion. By turning on the servo motor 5, the rotating head 15 is driven to rotate, thereby further driving the descaling rod 13 to swing up and down, so that the descaling rod 13 can rub and brush off the dirt on the inner wall of the quartz heating tube 1.
[0025] Working principle: During use, a descaling rod 13 is installed inside the quartz heating tube 1, and a servo motor 5 is installed outside the quartz heating tube 1. The output end of the servo motor 5 is connected to a rotating head 15 via a drive shaft 17. A descaling rod fixing sleeve 14 is connected to the surface of the rotating head 15 via a fixed shaft 16. The descaling rod fixing sleeve 14 and the descaling rod 13 are fixed by insertion. By turning on the servo motor 5, the rotating head 15 is driven to rotate, which in turn drives the descaling rod 13 to swing up and down, facilitating the friction and brushing of dirt off the inner wall of the quartz heating tube 1 by the descaling rod 13. A flange connector 2 is installed outside the quartz heating tube 1. An upper positioning sleeve 6 is detachably installed at the lower end of the flange connector 2, and a threaded joint 9 is provided at the lower end of the flange connector 2. The flange connector 2 is tightly screwed and fixed to the internal threaded groove of the upper positioning sleeve 6 via the threaded joint 9, which facilitates quick connection and alignment between the flange connector 2 and the upper positioning sleeve 6. It has the advantages of tight and stable connection and convenient assembly and disassembly. The lower end of the upper positioning sleeve 6 is connected to the lower positioning sleeve 4 via the valve sleeve 3. Both the upper positioning sleeve 6 and the lower positioning sleeve 4 are provided with flanges 11. The valve sleeve 3 is fixed to the flanges 11 by the limiting bolts 10, which can quickly limit the installation and alignment between the upper positioning sleeve 6 and the lower positioning sleeve 4 and the valve sleeve 3. By facilitating the assembly and alignment of the internal components of the quartz heater, it has the advantages of convenient and quick installation and disassembly, which facilitates the precise positioning, installation, disassembly, cleaning and descaling of the internal quartz heating tube 1.
[0026] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0027] All standard parts used in this application can be purchased from the market. The specific connection methods of each part are all conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment are all conventional models in the prior art. In addition, the circuit connection adopts conventional connection methods in the prior art, and will not be described in detail here.
[0028] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A scale-resistant structure for a quartz heater, comprising a quartz heating tube (1), characterized in that, The quartz heating tube (1) is equipped with a descaling rod (13) inside and a servo motor (5) is installed outside the quartz heating tube (1). The servo motor (5) is used to drive and control the descaling rod (13) to descale the inner wall of the quartz heating tube (1). The quartz heating tube (1) is equipped with a flange connector (2) outside. The lower end of the flange connector (2) is detachably equipped with an upper positioning sleeve (6). The lower end of the upper positioning sleeve (6) is connected to a lower positioning sleeve (4) through a valve sleeve (3). The upper positioning sleeve (6) and the lower positioning sleeve (4) are both detachably connected to the valve sleeve (3).
2. The anti-scaling structure for a quartz heater according to claim 1, characterized in that: The flange connector (2) is provided with a threaded joint (9) at its lower end. The flange connector (2) is tightly screwed and fixed to the internal threaded groove of the upper positioning sleeve (6) through the threaded joint (9).
3. The anti-scaling structure for a quartz heater according to claim 1, characterized in that: The surfaces of the upper positioning sleeve (6) and the lower positioning sleeve (4) are both provided with flanges (11), and the valve sleeve (3) is fixed to the flanges (11) by means of limit bolts (10).
4. The anti-scaling structure for a quartz heater according to claim 1, characterized in that: The lower end of the lower positioning sleeve (4) is screwed to a lower shaft tube (12) by a threaded structure, and a limit chuck (8) is installed on the outside of the lower shaft tube (12).
5. The anti-scaling structure for a quartz heater according to claim 4, characterized in that: A servo motor (5) is installed on one side of the lower shaft tube (12), and the output end of the servo motor (5) is connected to a rotating head (15) through a transmission shaft (17).
6. The anti-scaling structure for a quartz heater according to claim 5, characterized in that: The surface of the rotating head (15) is connected to a descaling rod fixing sleeve (14) via a fixed shaft (16), and the descaling rod fixing sleeve (14) and the descaling rod (13) are fixed by insertion.
7. The anti-scaling structure for a quartz heater according to claim 1, characterized in that: A control valve (7) is installed on the outer surface of the valve sleeve (3).