A durability test bench for an electronically controlled damping adjustable vibration damper

By designing a support frame, lateral force application, and heat dissipation mechanism, the durability test bench for electrically controlled damping adjustable vibration dampers solves the problem of heat dissipation difficulties in existing technologies, achieving precise cooling and lateral force application, and improving test results and applicability.

CN224317318UActive Publication Date: 2026-06-02CENTRAL CHINA INFORMATION MEASUREMENT STANDARD TECHNICAL SERVICE (HUBEI) CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
CENTRAL CHINA INFORMATION MEASUREMENT STANDARD TECHNICAL SERVICE (HUBEI) CO LTD
Filing Date
2025-05-21
Publication Date
2026-06-02

AI Technical Summary

Technical Problem

Existing vibration damper durability testing benches cannot effectively dissipate heat from electronically controlled damping adjustable vibration dampers, especially those types that cannot be fully immersed in water for cooling, leading to difficulties in temperature control and affecting test results.

Method used

An electronically controlled damping adjustable vibration damper durability test bench was designed, which includes a support mechanism, a lateral force application mechanism, and a heat dissipation mechanism. It adopts a stainless steel box, an adjustable coolant flow pump and a malleable conduit, combined with a magnetic base, to achieve precise cooling and lateral force application of the vibration damper.

Benefits of technology

It achieves targeted cooling of the vibration damper, adapts to stringent temperature control requirements, enhances the versatility and testing accuracy of the device, and meets the durability testing needs of different types of vibration dampers.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model relates to the field of automotive component testing technology, specifically, to a durability testing bench for an electronically controlled adjustable damper. It comprises a support mechanism, a lateral force application mechanism, and a heat dissipation mechanism. The support mechanism is used to fix the damper and guide its movement direction during durability testing. The lateral force application mechanism is located on one side of the support mechanism and is used to apply lateral force to the damper during durability testing. The heat dissipation mechanism includes a housing, a liquid pump, and a conduit. The bottom of the support mechanism is located inside the housing and contacts the bottom of the housing, which contains coolant. The liquid pump is placed in the coolant, with one end connected to the conduit. One end of the conduit is connected to the liquid pump, and the other end acts on the damper to guide the coolant to contact the damper. This utility model can provide targeted heat dissipation for the damper, offering not only good heat dissipation but also better versatility. It is also suitable for electronically controlled adjustable damper dampers with more stringent temperature control conditions and those that cannot be fully immersed in water for heat dissipation.
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Description

Technical Field

[0001] This utility model relates to the field of automotive parts testing technology, specifically to an electronically controlled adjustable damper durability test bench. Background Technology

[0002] Shock absorbers are automotive components used to suppress the oscillations caused by the rebound of springs after absorbing shocks and to absorb impacts from the road surface. As the requirements for driving comfort become increasingly higher, the adjustability of shock absorbers is becoming more and more important. Against this backdrop, electronically controlled damping adjustable shock absorbers have emerged. Compared with traditional passive shock absorbers, electronically controlled damping adjustable shock absorbers can dynamically adjust the damping in real time and optimize it for different driving scenarios, taking into account both vehicle handling performance and driving comfort. At the same time, electronically controlled damping adjustable shock absorbers are also more outstanding in terms of energy consumption and durability, and have greater advantages in intelligent integration.

[0003] Vibration damper durability testing benches are used for vibration simulation experiments of automotive vibration dampers. They can simulate the vibration of vibration dampers when a car is driving on a real road surface, thereby verifying the fatigue durability of the vibration dampers. During durability testing of vibration dampers, heat dissipation is necessary. Existing technologies often employ a full immersion cooling method in vibration damper durability testing benches, such as the patent titled "Multi-station Vibration Damper Durability Testing Bench," which requires the vibration damper to be completely submerged in a water tank for heat dissipation. However, electronically controlled damping adjustable vibration dampers require stringent temperature control during testing, and some types cannot be fully immersed in water for heat dissipation. Therefore, existing technologies present significant problems when conducting durability tests on these types of electronically controlled damping adjustable vibration dampers. Utility Model Content

[0004] The purpose of this invention is to provide a durability test bench for electrically controlled damping adjustable vibration dampers. Compared with the prior art, this invention can provide targeted heat dissipation for vibration dampers, which not only has a better heat dissipation effect but also better versatility. It can also be adapted to electrically controlled damping adjustable vibration dampers with more stringent temperature control conditions and those that cannot be completely immersed in water for heat dissipation.

[0005] The technical solution of this utility model is: a durability test bench for an electronically controlled adjustable damping vibration damper, comprising:

[0006] A support mechanism is used to fix the shock absorber and guide its movement direction during durability testing.

[0007] A lateral force application mechanism, located on one side of the support mechanism, is used to apply lateral force to the damper during durability testing.

[0008] A heat dissipation mechanism includes a housing, a liquid pump, and a conduit. The bottom of the support mechanism is located inside the housing and in contact with the bottom of the housing. The housing is filled with coolant. The liquid pump is placed in the coolant and one end is connected to the conduit. One end of the conduit is connected to the liquid pump, and the other end acts on a vibration damper to guide the coolant to contact the vibration damper.

[0009] According to the present invention, a durability test bench for an electrically controlled damping adjustable vibration damper is provided. The lateral force application mechanism includes a first support, a second support, and a force application component. The second support is slidably connected to the first support. The force application component is connected to the second support and acts on the vibration damper to apply a lateral force to the vibration damper.

[0010] According to the present invention, a durability test bench for an electrically controlled damping adjustable vibration damper is provided. The force application component includes a force application cylinder and a force application hand. The force application cylinder is connected to the second bracket and is used to provide power to the force application hand. The force application hand is connected to the output end of the force application cylinder and is used to apply lateral force to the vibration damper.

[0011] According to the present invention, an electronically controlled damping adjustable vibration damper durability test bench is provided, wherein the housing is a stainless steel housing.

[0012] According to the present invention, an electronically controlled damping adjustable vibration damper durability test bench is provided, wherein the liquid pump can adjust the flow rate of the coolant entering the conduit.

[0013] According to the present invention, an electronically controlled damping adjustable vibration damper durability test bench is provided, wherein the conduit is a malleable conduit that can be bent as needed to change the spray position and direction of the coolant.

[0014] According to the present invention, an electronically controlled damping adjustable vibration damper durability test bench is provided, wherein a magnetic seat is also connected to the guide tube, and the magnetic seat is adsorbed on the box wall of the box body for adjusting the position of the guide tube acting on the vibration damper.

[0015] The advantages of this utility model are:

[0016] 1. This utility model can cool and dissipate heat in a targeted manner for specific parts of the shock absorber, and can be fully adapted to electronically controlled damping adjustable shock absorbers with strict temperature control conditions. It is also applicable to some electronically controlled damping adjustable shock absorber types that cannot be fully submerged in water for cooling.

[0017] 2. The lateral force application mechanism of this utility model can change the application point of the lateral force applied to the vibration damper, and can meet the higher durability test requirements.

[0018] 3. The force-applying component of this utility model uses a force-applying cylinder to apply lateral force to the vibration damper, which makes its output power more stable and easier to control the magnitude of the applied lateral force to meet different durability test requirements.

[0019] 4. The box body of this utility model is made of stainless steel, which can improve the durability of the experimental device on the one hand, and provide a supporting foundation for the magnetic seat on the guide tube on the other hand.

[0020] 5. The liquid pump of this utility model can adjust the flow rate of coolant entering the conduit, which facilitates the control of the temperature of the vibration damper during durability testing to meet the testing requirements in different temperature ranges.

[0021] 6. The conduit of this utility model is a malleable conduit, which can be bent according to requirements, making it convenient to cool and dissipate heat at different points of the vibration damper, so as to meet higher durability test requirements.

[0022] 7. The conduit of this utility model is connected to a magnetic base, which can be attracted to the stainless steel box to support the conduit and can also adjust the position of the conduit on the shock absorber in real time. Attached Figure Description

[0023] To more clearly illustrate the technical solution of this utility model, the accompanying drawings used in the description of this utility model will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0024] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0025] Figure 2 This is a schematic diagram of the structure of this utility model from another angle;

[0026] Wherein: 1-Support mechanism; 2-Lateral force application mechanism; 21-First support; 22-Second support; 231-Force-applying cylinder; 232-Force-applying tentacles; 3-Box; 4-Liquid pump; 5-Conduit; 51-Magnetic base. Detailed Implementation

[0027] The embodiments of this utility model are described in detail below, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain this utility model, and should not be construed as limiting this utility model.

[0028] In the description of this utility model, it should be understood that the terms "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", and "outer" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0029] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified.

[0030] This utility model relates to a durability test bench for an electronically controlled damping adjustable vibration damper. Compared with the prior art, this utility model can provide targeted heat dissipation for the vibration damper, which not only has a better heat dissipation effect but also better versatility. It can also be adapted to electronically controlled damping adjustable vibration dampers with more stringent temperature control conditions and those that cannot be completely immersed in water for heat dissipation.

[0031] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.

[0032] A durability test bench for an electronically controlled adjustable damping vibration damper, specifically, as follows: Figure 1 , 2 As shown, it includes: a support mechanism 1, a lateral force application mechanism 2, and a heat dissipation mechanism. The support mechanism 1 is used to fix the vibration damper and guide the movement direction of the vibration damper during durability testing. The lateral force application mechanism 2 is located on one side of the support mechanism 1 and is used to apply lateral force to the vibration damper during durability testing. The heat dissipation mechanism includes a housing 3, a liquid pump 4, and a conduit 5. The bottom of the support mechanism 1 is located inside the housing 3 and is in contact with the bottom of the housing 3. The housing 3 is filled with coolant. The liquid pump 4 is placed in the coolant and one end is connected to the conduit 5. One end of the conduit 5 is connected to the liquid pump 4, and the other end acts on the vibration damper to guide the coolant to contact the vibration damper.

[0033] In actual operation, first connect the vibration damper to the support mechanism 1, adjust the lateral force application mechanism 2 to a suitable angle, then start the lateral force application mechanism 2 to apply lateral pressure to the vibration damper, and at the same time start the heat dissipation mechanism and turn on the liquid pump 4 so that the coolant in the housing 3 is sprayed to the vibration damper through the conduit 5 to cool and reduce the temperature of the vibration damper.

[0034] In some embodiments, such as Figure 2 As shown, the lateral force application mechanism 2 described above has been optimized. In this embodiment, the lateral force application mechanism 2 includes a first support 21, a second support 22, and a force application component. The second support 22 is slidably connected to the first support 21. The force application component is connected to the second support 22 and acts on the damper to apply a lateral force to the damper.

[0035] Optionally, in this embodiment, the first bracket 21 has multiple openings along the vertical direction on its circumferential surface, and the second bracket 22 has openings on its connecting surface to the first bracket 21. The two are connected by bolts.

[0036] In actual operation, after the shock absorber and the support mechanism are installed, the second support 22 is adjusted vertically so that the force-applying component is adjusted to the predetermined position, and then the first support 21 and the second support 22 are connected together by bolts.

[0037] In some embodiments, such as Figure 2 As shown, the above-mentioned force-applying component has been optimized. In this embodiment, the force-applying component includes a force-applying cylinder 231 and a force-applying tentacle 232. The force-applying cylinder 231 is connected to the second bracket 22 and is used to provide power to the force-applying tentacle 232. The force-applying tentacle 232 is connected to the output end of the force-applying cylinder 231 and is used to apply lateral force to the shock absorber.

[0038] During actual installation, the booster cylinder 231 is fixedly connected to the side opposite to the connection between the second bracket 22 and the first bracket 21. The output end of the booster cylinder 231 is connected to the booster contact 232. A groove is provided on the opposite end face of the booster contact 232 and the output end of the booster cylinder 231. The size of the groove depends on the size of the shock absorber.

[0039] In some embodiments, such as Figure 1 , 2 As shown, the above-mentioned box 3 has been optimized. In this embodiment, the box 3 is a stainless steel box.

[0040] In some embodiments, such as Figure 1 , 2 As shown, the liquid pump 4 described above has been optimized. In this embodiment, the liquid pump 4 can adjust the flow rate of the coolant entering the conduit 5.

[0041] In actual operation, the coolant flow rate in the conduit 5 is controlled by the liquid pump 4 to achieve real-time control of the vibration damper's operating temperature. When it is necessary to control the vibration damper's operating temperature to rise, the liquid pump 4 is adjusted to reduce the coolant flow rate in the conduit 5; when it is necessary to control the vibration damper's operating temperature to fall, the liquid pump 4 is adjusted to increase the coolant flow rate in the conduit 5.

[0042] In some embodiments, such as Figure 1 ,2 As shown, the conduit 5 described above has been optimized. In this embodiment, the conduit 5 is a malleable conduit that can be bent as needed to change the spray position and direction of the coolant.

[0043] In actual operation, the conduit 5 is bent so that the nozzle of the conduit 5 is directed to the part of the shock absorber that needs to be cooled, so as to achieve precise cooling of the shock absorber.

[0044] Preferably, in this embodiment, a magnetic seat 51 is also connected to the conduit 5, which is used to adjust the position of the conduit 5 acting on the vibration damper.

[0045] In actual operation, the magnetic base 51 is attached to the wall of the housing 3 to support the guide tube 5. The surface guide tube 5 is unable to cool the vibration damper due to its own weight. When it is necessary to cool different parts of the vibration damper, the magnetic base 51 can be slid along the wall of the housing 3, which will move the guide tube 5 so that the nozzle of the guide tube 5 is pointed at the part of the vibration damper that needs to be cooled.

[0046] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A durability test bench for an electronically controlled adjustable damping vibration damper, characterized in that, include: The support mechanism (1) is used to fix the shock absorber and guide the movement direction of the shock absorber during durability testing; Lateral force application mechanism (2), which is located on one side of the support mechanism (1), is used to apply lateral force when the damper is subjected to durability testing; The heat dissipation mechanism includes a housing (3), a liquid pump (4), and a conduit (5). The bottom of the support mechanism (1) is located inside the housing (3) and in contact with the bottom of the housing (3). The housing (3) is filled with coolant. The liquid pump (4) is placed in the coolant, and one end is connected to the conduit (5). One end of the conduit (5) is connected to the liquid pump (4), and the other end acts on the shock absorber to guide the coolant to contact the shock absorber.

2. The durability test bench for an electronically controlled adjustable damping vibration isolator according to claim 1, characterized in that, The lateral force application mechanism (2) includes a first bracket (21), a second bracket (22), and a force application component. The second bracket (22) is slidably connected to the first bracket (21). The force application component is connected to the second bracket (22) and acts on the damper to apply a lateral force to the damper.

3. The durability test bench for an electronically controlled adjustable damping vibration isolator according to claim 2, characterized in that, The force-applying assembly includes a force-applying cylinder (231) and a force-applying tentacle (232). The force-applying cylinder (231) is connected to the second bracket (22) and is used to provide power to the force-applying tentacle (232). The force-applying tentacle (232) is connected to the output end of the force-applying cylinder (231) and is used to apply lateral force to the shock absorber.

4. The durability test bench for an electronically controlled adjustable damping vibration damper according to claim 1, characterized in that, The enclosure (3) is made of stainless steel.

5. The durability test bench for an electronically controlled adjustable damping vibration isolator according to claim 1, characterized in that, The liquid pump (4) can adjust the flow rate of coolant entering the conduit (5).

6. The durability test bench for an electrically controlled adjustable damping vibration damper according to claim 5, characterized in that, The conduit (5) is a malleable conduit that can be bent as needed to change the spray position and direction of the coolant.

7. The durability test bench for an electrically controlled adjustable damper according to claim 6, characterized in that, A magnetic seat (51) is also connected to the conduit (5). The magnetic seat (51) is attached to the wall of the housing (3) and is used to adjust the position of the conduit (5) acting on the shock absorber.