Conductor cable compression and shaping assembly

Abstract

This utility model discloses a conductor cable crimping and shaping assembly, including a frame, a shaping device, a first pressing device, and an auxiliary pressing device disposed on the frame. The shaping device, the first pressing device, and the auxiliary pressing device are arranged sequentially along the transmission direction of the cable body. The shaping device is disposed on the discharge side of the winding assembly. The shaping device includes a mold base fixedly connected to the frame and a shaping mold disposed within the mold base. The shaping mold has a shaping channel, which includes a shaping section. The diameter of the shaping section is equal to the final diameter of the formed cable. The above-mentioned conductor cable crimping and shaping assembly has a reasonable structure and can crimp and shape the stranded cable, ensuring good contact between multiple strands and guaranteeing that the cable diameter meets customer requirements.

Description

Technical Field

[0001] This utility model relates to the field of cable technology, and in particular to a conductor cable compression and shaping assembly. Background Technology

[0002] In the prior art, the forming method of aluminum alloy conductor cables is as described in CN118866475A. The cable forming machine includes a winch assembly. The outer wall of the winch assembly is movably connected to a bracket and a base near both ends. Multiple clamping components are fixedly connected inside the winch assembly. A translation component is fixedly connected to one end of the base. A traction component is fixedly connected to the top of the translation component. A winding component is fixedly connected to the other end of the translation component. The traction component is used to position and pull the stranded wire core, and at the same time to polish the surface of the stranded wire core. The translation component is used to adjust the positioning distance of the traction component, and at the same time to generate heat through friction on the cable surface during the movement.

[0003] After the above-mentioned multi-strand single wires are twisted together, the cable is pulled by the traction assembly. Without a compression and shaping device, gaps may appear between the single wires in the twisted cable, and the cable diameter may be too large, failing to meet customer requirements.

[0004] Therefore, it is necessary to improve the conductor cable compression and shaping assembly in the existing technology. Utility Model Content

[0005] The purpose of this invention is to overcome the defects in the existing technology and provide a conductor cable compression and shaping assembly that can compress and shape stranded cables, ensuring good contact between multiple single wires and guaranteeing that the cable diameter meets customer requirements.

[0006] To achieve the above technical effects, the technical solution of this utility model is as follows: a conductor cable compression and shaping assembly, including a frame, a shaping device, a first pressing device, and an auxiliary pressing device disposed on the frame, wherein the shaping device, the first pressing device, and the auxiliary pressing device are arranged sequentially along the transmission direction of the cable body, and the shaping device is disposed on the discharge side of the auger assembly; the shaping device includes a mold base fixedly connected to the frame and a shaping mold disposed in the mold base, wherein the shaping mold is provided with a shaping channel, the shaping channel including a shaping section, and the diameter of the shaping section being equal to the final diameter of the formed cable.

[0007] According to one embodiment of the present invention, the first clamping device includes a first base, a first wheel seat and a second wheel seat disposed on the first base, a first clamping wheel is rotatably disposed on the first wheel seat, a second clamping wheel is rotatably disposed on the second wheel seat, and the cable body is clamped between the first clamping wheel and the second clamping wheel.

[0008] According to one embodiment of the present invention, the first wheel seat is disposed above the second wheel seat, the first wheel seat is slidably connected to the first base, and the sliding direction of the first wheel seat is vertically arranged.

[0009] According to one embodiment of the present invention, the circumferential sides of the first clamping wheel and the second clamping wheel are provided with grooves that limit and cooperate with the cable body.

[0010] According to one embodiment of the present invention, the first base is provided with a guide post, the guide post is provided with a sliding hole for the cable body to pass through, and the two guide posts are respectively provided on the feeding side and the discharging side of the second wheel seat.

[0011] According to one embodiment of the present invention, the auxiliary clamping device includes a second base, a third clamping wheel and a fourth clamping wheel, and the cable body is clamped between the third clamping wheel and the fourth clamping wheel.

[0012] According to one embodiment of the present invention, the auxiliary pressing device further includes a rotating block rotatably connected to the second base, a third pressing wheel rotatably connected to the rotating block, a fourth pressing wheel rotatably connected to the second base, and an adjusting component for adjusting the pressing force between the third pressing wheel and the fourth pressing wheel is provided between the rotating block and the second base.

[0013] According to one embodiment of the present invention, the adjusting assembly includes a rotating shaft rotatably connected to the second base, an adjusting rod fixedly disposed on the rotating shaft, a pressing surface disposed on the rotating block, an adjusting handle threadedly connected to the adjusting rod, and a compression spring clamped between the pressing surface and the adjusting handle, wherein the adjusting rod passes through the rotating block.

[0014] According to one embodiment of the present invention, the shaping channel further includes an opening section, which is provided with a trumpet-shaped opening.

[0015] According to one embodiment of the present invention, the opening section is provided at both ends of the shaping section.

[0016] According to one embodiment of the present invention, a plurality of shaping molds are arranged along the axial direction of the mold base, and the plurality of shaping molds are arranged at intervals.

[0017] According to one embodiment of the present invention, the shaping mold is provided with a plurality of ventilation holes, which are disposed between two adjacent shaping molds.

[0018] According to one embodiment of the present invention, the shaping mold and the mold base are detachably fixedly connected.

[0019] According to one embodiment of the present invention, the shaping mold is provided with mold mounting holes corresponding one-to-one with the shaping mold, the shaping mold passes through the mold mounting holes, and threaded sections are provided at both ends of the mold mounting holes; it also includes bolts threadedly connected to the threaded sections, and the shaping mold is clamped between two bolts.

[0020] According to one embodiment of the present invention, a fan is provided on one side of the ventilation hole.

[0021] The advantages and beneficial effects of this utility model are as follows: The conductor cable compression and shaping assembly of this utility model has a reasonable structure. By setting a shaping device, a first compression device and an auxiliary compression device, the stranded cable is compressed and shaped, so that the contact between the multiple single wires is good and the cable diameter meets the customer requirements. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the structure of an embodiment of the conductor cable compression and shaping assembly of this utility model;

[0023] Figure 2 This is a schematic diagram of the first clamping device;

[0024] Figure 3 This is a schematic diagram of the auxiliary clamping device;

[0025] Figure 4 yes Figure 3 Explosion diagram

[0026] Figure 5 This is a schematic diagram of the shaping device;

[0027] Figure 6 yes Figure 4 An explosion diagram;

[0028] Figure 7 yes Figure 4 A sectional view;

[0029] Figure 8 yes Figure 5 A sectional view;

[0030] In the diagram: 100, frame; 200, shaping device; 210, mold base; 211, ventilation hole; 212, mounting hole; 213, threaded section; 220, shaping mold; 221, shaping channel; 222, shaping section; 223, opening section; 230, bolt; 300, first clamping device; 310, first base; 320, first wheel seat; 321, first clamping wheel; 330, second wheel seat; 331, second clamping wheel; 350, groove; 340, guide post; 341, sliding hole; 400, auxiliary clamping device; 410, second base; 420, third clamping wheel; 430, fourth clamping wheel; 440, rotating block; 441, pressing surface; 450, rotating shaft; 451, adjusting rod; 460, adjusting handle; 470, compression spring; 500, cable body. Detailed Implementation

[0031] The specific embodiments of this utility model will be further described below with reference to the accompanying drawings and examples. The following examples are only used to more clearly illustrate the technical solution of this utility model and should not be construed as limiting the scope of protection of this utility model.

[0032] In the description of this utility model, it should be understood that the terms "upper," "lower," "front," "rear," "left," "right," "horizontal," "vertical," "top," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used solely for the convenience of describing this utility model and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations of this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. Example

[0033] like Figure 1-8 As shown, the conductor cable crimping and shaping assembly of the embodiment includes a frame 100, a shaping device 200, a first crimping device 300, and an auxiliary crimping device 400 disposed on the frame 100. The shaping device 200, the first crimping device 300, and the auxiliary crimping device 400 are arranged sequentially along the transmission direction of the cable body 500. The shaping device 200 is disposed on the discharge side of the auger assembly. The shaping device 200 includes a mold base 210 fixedly connected to the frame 100 and a shaping mold 220 disposed in the mold base 210. The shaping mold 220 is provided with a shaping channel 221, and the shaping channel 221 includes a shaping section 222. The diameter of the shaping section 222 is equal to the final diameter of the formed cable.

[0034] With this design, the stranded cable body passes through the shaping device, the first pressing device and the auxiliary pressing device in sequence. The multiple strands of single wire are tightened and shaped by the shaping section, thus achieving the purpose of pressing and shaping them.

[0035] According to one embodiment of the present invention, the first pressing device 300 includes a first base 310, a first wheel seat 320 and a second wheel seat 330 disposed on the first base 310. A first pressing wheel 321 is rotatably disposed on the first wheel seat 320, and a second pressing wheel 331 is rotatably disposed on the second wheel seat 330. The cable body 500 is sandwiched between the first pressing wheel 321 and the second pressing wheel 331.

[0036] With this design, the cable body passes between the first and second clamping rollers, allowing the cable body to be clamped.

[0037] According to one embodiment of the present invention, the first wheel seat 320 is disposed above the second wheel seat 330, the first wheel seat 320 is slidably connected to the first base 310, and the sliding direction of the first wheel seat 320 is vertically arranged.

[0038] This design allows for adjustment of the distance between the first and second clamping rollers based on the diameter of different cable bodies, thus increasing the applicability of the first clamping device.

[0039] According to one embodiment of the present invention, the circumferential sides of the first clamping wheel 321 and the second clamping wheel 331 are provided with grooves 350 that limit and cooperate with the cable body 500.

[0040] This design increases the contact area between the first and second clamping rollers and the cable body, thereby enhancing the clamping and shaping effect.

[0041] According to one embodiment of the present invention, the first base 310 is provided with a guide post 340, the guide post 340 is provided with a sliding hole 341 for the cable body 500 to pass through, and the two guide posts 340 are respectively provided on the feeding side and the discharging side of the second wheel seat 330.

[0042] This design ensures that the cable body moves straight in and out of the first clamping device, guaranteeing the clamping and shaping effect.

[0043] According to one embodiment of the present invention, the auxiliary clamping device 400 includes a second base 410, a third clamping wheel 420 and a fourth clamping wheel 430, and the cable body 500 is clamped between the third clamping wheel 420 and the fourth clamping wheel 430.

[0044] This design further assists in compressing and shaping the cable body.

[0045] According to one embodiment of the present invention, the auxiliary pressing device 400 further includes a rotating block 440 rotatably connected to the second base 410, a third pressing wheel 420 rotatably connected to the rotating block 440, a fourth pressing wheel 430 rotatably connected to the second base 410, and an adjusting component for adjusting the pressing force between the third pressing wheel 420 and the fourth pressing wheel 430 is provided between the rotating block 440 and the second base 410.

[0046] With this design, the clamping force of the auxiliary clamping device can be adjusted according to the clamping and shaping effect of the first clamping body, thereby regulating the clamping effect of the auxiliary clamping device on the cable body.

[0047] According to one embodiment of the present invention, the adjustment assembly includes a rotating shaft 450 rotatably connected to the second base 410, an adjustment rod 451 fixedly disposed on the rotating shaft 450, a pressing surface 441 disposed on the rotating block 440, an adjustment handle 460 threadedly connected to the adjustment rod 451, and a compression spring 470 clamped between the pressing surface 441 and the adjustment handle 460, wherein the adjustment rod 451 passes through the rotating block 440.

[0048] According to one embodiment of the present invention, the shaping channel 221 further includes an opening section 223, which is provided with a trumpet-shaped opening.

[0049] This design facilitates the insertion of the cable body into the shaping channel 221.

[0050] According to one embodiment of the present invention, the opening section 223 is provided at both ends of the shaping section 222.

[0051] With this design, the shaping channel 221 is symmetrical, so there is no need to consider its orientation when installing the shaping mold, which improves the convenience of the shaping mold installation.

[0052] According to one embodiment of the present invention, a plurality of shaping molds 220 are arranged along the axial direction of the mold base 210, and the plurality of shaping molds 220 are arranged at intervals.

[0053] With this design, the cable body is shaped by multiple shaping molds, which ensures the shaping effect of the cable body. The multiple shaping molds are spaced apart to allow the cable body to dissipate heat and prevent the cable body from getting too hot during shaping in the molds.

[0054] According to one embodiment of the present invention, the shaping mold 220 is provided with a plurality of ventilation holes 211, and the ventilation holes 211 are disposed between two adjacent shaping molds 220.

[0055] This design further improves the heat dissipation effect of the cable body within the shaping device.

[0056] According to one embodiment of the present invention, the shaping mold 220 and the mold base 210 are detachably fixedly connected.

[0057] This design allows for the selection of appropriate shaping molds based on the diameter of different cable bodies, thus improving the applicability of the shaping device.

[0058] According to one embodiment of the present invention, the shaping mold 220 is provided with mold mounting holes 212 corresponding to the shaping mold 220, the shaping mold 220 passes through the mold mounting holes 212, and the two ends of the mold mounting holes 212 are provided with threaded sections 213; it also includes bolts 230 that are threadedly connected to the threaded sections 213, and the shaping mold 220 is sandwiched between two bolts 230.

[0059] According to one embodiment of the present invention, a fan is provided on one side of the ventilation hole 211.

[0060] This design further improves the heat dissipation effect of the shaping device, allowing the cable body to dissipate heat in a timely manner during extrusion shaping.

[0061] To ensure the effective shaping of the cable body, the diameter of the shaping channel of the shaping mold near the feeding side can be slightly larger than the diameter of the shaping channel of the shaping mold near the discharging side; the cable body is gradually tightened and shaped in several shaping molds along its transmission direction; thus avoiding damage to the cable body caused by a single shaping.

[0062] The above are merely preferred embodiments of this utility model. It should be noted that, for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of this utility model, and these improvements and modifications should also be considered within the scope of protection of this utility model.

Claims

1. A conductor cable compression and shaping assembly, characterized in that, The assembly includes a frame (100), a shaping device (200), a first pressing device (300), and an auxiliary pressing device (400) mounted on the frame (100). The shaping device (200), the first pressing device (300), and the auxiliary pressing device (400) are arranged sequentially along the transmission direction of the cable body (500). The shaping device (200) is located on the discharge side of the auger assembly. The shaping device (200) includes a mold base (210) fixedly connected to the frame (100) and a shaping mold (220) disposed in the mold base (210). The shaping mold (220) is provided with a shaping channel (221). The shaping channel (221) includes a shaping section (222), the diameter of which is equal to the final diameter of the cable.

2. The conductor cable compression and shaping assembly according to claim 1, characterized in that, The first clamping device (300) includes a first base (310), a first wheel seat (320) and a second wheel seat (330) disposed on the first base (310). A first clamping wheel (321) is rotatably disposed on the first wheel seat (320), and a second clamping wheel (331) is rotatably disposed on the second wheel seat (330). The cable body (500) is sandwiched between the first clamping wheel (321) and the second clamping wheel (331).

3. The conductor cable compression and shaping assembly according to claim 2, characterized in that, The first wheel seat (320) is disposed above the second wheel seat (330), the first wheel seat (320) is slidably connected to the first base (310), and the sliding direction of the first wheel seat (320) is vertically arranged.

4. The conductor cable compression and shaping assembly according to claim 3, characterized in that, The first clamping wheel (321) and the second clamping wheel (331) are provided with grooves (350) that limit and cooperate with the cable body (500) on their circumferential sides.

5. The conductor cable compression and shaping assembly according to claim 4, characterized in that, The first base (310) is provided with a guide post (340), and the guide post (340) is provided with a sliding hole (341) through which the cable body (500) passes. The two guide posts (340) are respectively located on the feed side and the discharge side of the second wheel seat (330).

6. The conductor cable compression and shaping assembly according to claim 1, characterized in that, The auxiliary clamping device (400) includes a second base (410), a third clamping wheel (420) and a fourth clamping wheel (430), and the cable body (500) is clamped between the third clamping wheel (420) and the fourth clamping wheel (430).

7. The conductor cable compression and shaping assembly according to claim 6, characterized in that, The auxiliary pressing device (400) further includes a rotating block (440) rotatably connected to the second base (410), a third pressing wheel (420) rotatably connected to the rotating block (440), a fourth pressing wheel (430) rotatably connected to the second base (410), and an adjusting component for adjusting the pressing force between the third pressing wheel (420) and the fourth pressing wheel (430) is provided between the rotating block (440) and the second base (410).

8. The conductor cable compression and shaping assembly according to claim 7, characterized in that, The adjustment assembly includes a rotating shaft (450) rotatably connected to the second base (410), an adjustment rod (451) fixedly disposed on the rotating shaft (450), a pressing surface (441) disposed on the rotating block (440), an adjustment handle (460) threadedly connected to the adjustment rod (451), and a compression spring (470) clamped between the pressing surface (441) and the adjustment handle (460). The adjustment rod (451) passes through the rotating block (440).

9. The conductor cable compression and shaping assembly according to claim 1, characterized in that, The shaping channel (221) also includes an opening section (223), which is provided with a trumpet-shaped opening.

10. The conductor cable compression and shaping assembly according to claim 9, characterized in that, Both ends of the shaping section (222) are provided with the opening section (223).

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