A soaking device for bean paste production

By designing a linkage mixing and spraying mechanism, the problem of raw material dripping after mixing in the production of fermented soybean paste was solved, achieving synchronous mixing and spraying, which improved work efficiency and reduced raw material loss.

CN224320197UActive Publication Date: 2026-06-05四川友联味业食品有限公司

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
四川友联味业食品有限公司
Filing Date
2025-05-26
Publication Date
2026-06-05

AI Technical Summary

Technical Problem

The existing fermented soybean production soaking equipment is prone to dripping or dropping water and fermented soybean raw materials during the lifting and displacement process after stirring, which affects the operation efficiency.

Method used

The system employs a linkage mixing mechanism and a spraying mechanism. The linkage component drives the guide frame and the mixing component to mix synchronously, and the spraying mechanism achieves synchronous spraying to prevent raw materials from dripping.

Benefits of technology

This method enables simultaneous mixing and spraying of fermented soybeans, improving operational efficiency, reducing manual intervention, and avoiding raw material loss.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224320197U_ABST
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Abstract

The utility model discloses a kind of soaking devices for bean production, belong to bean production technical field, to solve the problem of present technology in using lifting mechanism and transverse displacement mechanism to reach in turn to the stirring operation of bean in soaking barrel, however, after every experience stirring, it is inevitable to drip or drop adhered water or bean raw materials in its lifting displacement process, to bring certain influence to operation. Including processing frame, the upper portion of the processing frame is divided and is provided with a soaking barrel, and the upper portion of the plurality of soaking barrels is provided with a sealing cover, the upper portion of the processing frame is provided with a linkage stirring mechanism, the linkage stirring mechanism comprises a linkage assembly, a guide frame and a plurality of assembly frames, and the lower portion of the guide frame and the plurality of assembly frames is jointly provided with a spraying mechanism, the linkage assembly is installed on the upper portion of the processing frame, the linkage assembly comprises two lead screws, and the periphery and the inner side of the two lead screws are fixedly provided with a guide frame, the middle portion of the guide frame is provided with a stirring assembly.
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Description

Technical Field

[0001] This utility model belongs to the field of broad bean paste production technology, specifically relating to a soaking device for broad bean paste production. Background Technology

[0002] Doubanjiang (fermented broad bean paste) is made with carefully selected ingredients, including top-quality fresh red chilies, second-rate green broad beans, premium flour, and refined edible salt. It is naturally brewed and fermented using traditional techniques such as long-term turning, sun-drying, and exposure to the elements. Soaking devices are also used in the production process.

[0003] For example, patent CN221071467U discloses a soaking device for fermented broad bean paste production, relating to the field of fermented broad bean paste production technology. This utility model includes a frame, with three soaking tanks fixedly arranged in an array inside the frame. A sliding groove is formed at the top of the frame, and a sliding cylinder is slidably connected inside the sliding groove. Moving components are installed between the two sides of the sliding cylinder and the upper surface of the frame. A sliding rod and a threaded rod are symmetrically arranged at the top and bottom ends of the inner surface of the sliding cylinder, respectively. Both the sliding rod and the threaded rod penetrate the interior of the moving disc. A motor is fixedly installed on the upper surface of the moving disc, and a rotating shaft is fixedly connected to the output end of the motor. A spiral blade is fixedly connected to the rotating shaft.

[0004] During the use of the above-mentioned fermented soybean production soaking device, the lifting mechanism and the lateral displacement mechanism are used to stir the fermented soybeans in the soaking tank in sequence. However, after each stirring, water or fermented soybean raw material will inevitably drip or fall off during the lifting and displacement process, which will have a certain impact on the operation. Utility Model Content

[0005] (1) Technical problems to be solved

[0006] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a soaking device for the production of broad beans, which aims to solve the problem that in the existing technology, the broad beans in the soaking tank are stirred sequentially by using a lifting mechanism and a lateral displacement mechanism. However, after each stirring, water or broad bean raw material inevitably drips or falls off during the lifting and displacement process, which will have a certain impact on the operation.

[0007] (2) Technical solution

[0008] To solve the above-mentioned technical problems, this utility model provides a soaking device for fermented soybean paste production, including a processing rack. Soaking tanks are installed on the top of the processing rack, and sealing covers are provided on the top of the multiple soaking tanks. A linkage stirring mechanism is installed on the top of the processing rack. The linkage stirring mechanism includes a linkage component, a guide frame, and multiple assembly frames. A spraying mechanism is installed below the guide frame and the multiple assembly frames. The linkage component is installed on the top of the processing rack. The linkage component includes two lead screw sleeves, and the guide frame is fixed around and inside the two lead screw sleeves. A stirring component is provided in the middle part of the guide frame.

[0009] Furthermore, the linkage component includes a fixing block, which is disposed on both sides below the processing frame. A first motor is installed on the outer side of one of the fixing blocks, and the output end of the first motor is connected to a first transmission rod. First bevel gears are fixed around both sides of the first transmission rod, and a second bevel gear meshes with one side of the two first bevel gears. A transmission screw is fixed in the middle of the two second bevel gears, and a screw sleeve is screwed around one side of the two transmission screws. Guide rods are fixed on the four sides of the top of the processing frame.

[0010] Furthermore, the guide rod and the guide frame are connected by a movable guide connection.

[0011] Furthermore, the stirring assembly includes a lower frame, which is fixed to the upper inner surface of the guide frame. The lower frame has an assembly frame in its middle section, and a second motor is installed in the middle of multiple assembly frames. The output end of the second motor is connected to a rotating rod, and a spiral blade is installed around the periphery of the rotating rod.

[0012] Furthermore, the number of spiral blades on the rotating rod corresponds to the number of soaking tanks.

[0013] Furthermore, the spraying mechanism includes first fixing rods, which are fixedly mounted on both sides below the guide frame. The bottom ends of the two first fixing rods are fixedly provided with connecting main pipes, and the inner sides of the connecting main pipes are provided with diversion pipes. The bottom of the multiple assembly frames is fixedly provided with second fixing rods, and the ends of the second fixing rods are connected to an annular pipe frame. The bottom part of the annular pipe frame is provided with spray heads.

[0014] Furthermore, the diversion pipe is connected to the annular pipe frame.

[0015] (3) Beneficial effects

[0016] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0017] When it is necessary to stir the fermented soybeans stored in the three soaking tanks, the operator can first remove the sealing caps on the top of the three soaking tanks, then start the first motor to rotate the first transmission rod and its two sections of the first bevel gear. The second bevel gear meshing with the two gears can then rotate the corresponding transmission screw. At this time, the screw sleeve interacting with the two screws can lower the same guide frame with the guidance of four guide rods. Since the stirring components are set below the guide frame relative to the positions of the three soaking tanks, the operator can start multiple second motors during this process. The rotating rods connected to the output ends and the spiral blades installed around them can then work together to lower the soybeans in the multiple soaking tanks and stir them synchronously.

[0018] When the fermented soybeans in the soaking tank need to be sprayed, the operator can start a water pump connected to one end of the main pipe and a water tank connected to the other end of the pump. Driven by the water pump, the water in the tank can be input into the corresponding annular pipe frame through the main pipe and the three branch pipes and sprayed out from the spray heads below it. This achieves the effect of synchronous spraying of the fermented soybeans in the three soaking tanks, avoiding manual spraying and providing convenience for the operator. Attached Figure Description

[0019] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0020] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0021] Figure 2 This is a schematic diagram of a partial structure of the linkage component;

[0022] Figure 3 A schematic diagram of the guide frame structure from the front view;

[0023] Figure 4 for Figure 3 Schematic diagram of the structure at point A in the middle;

[0024] Figure 5 This is a partial top view of the spraying mechanism.

[0025] The labels in the attached diagram are as follows: 1. Processing frame; 2. Soaking tank; 3. Sealing cap; 4. Linkage stirring mechanism; 41. Linkage assembly; 411. Fixing block; 412. First motor; 413. First transmission rod; 414. First bevel gear; 415. Second bevel gear; 416. Transmission screw; 417. Screw sleeve; 418. Guide rod; 42. Guide frame; 43. Stirring assembly; 431. Lower frame; 432. Assembly frame; 433. Second motor; 434. Rotating rod; 435. Spiral blade; 5. Spraying mechanism; 51. First fixing rod; 52. Connecting main pipe; 53. Diverter pipe; 54. Second fixing rod; 55. Annular pipe frame; 56. Spray head. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] This specific embodiment is a soaking device for fermented soybean paste production, and its structural schematic diagram is shown below. Figures 1 to 5As shown, the system includes a processing rack 1, with soaking tanks 2 mounted on top of the processing rack 1. Each soaking tank 2 is topped with a sealing cap 3. A linkage stirring mechanism 4 is installed above the processing rack 1. The linkage stirring mechanism 4 includes a linkage component 41, a guide frame 42, and multiple assembly frames 432. A spraying mechanism 5 is jointly installed below the guide frame 42 and the multiple assembly frames 432. The linkage component 41 is installed above the processing rack 1 and includes fixing blocks 411, which are located on both sides below the processing rack 1. A first motor 412 is installed on the outer side of one of the fixing blocks 411. The output end is connected to a first transmission rod 413. First bevel gears 414 are fixedly mounted on both sides of the first transmission rod 413, and second bevel gears 415 mesh with one side of each of the two first bevel gears 414. A transmission screw 416 is fixedly mounted in the middle of the two second bevel gears 415, and a screw sleeve 417 is screwed onto one side of each of the two transmission screws 416. Guide rods 418 are fixedly mounted on the four sides of the top of the processing frame 1. The guide rods 418 and the guide frame 42 are connected by a movable guide connection. The guide frame 42 is fixedly mounted around and inside the two screw sleeves 417. A stirring assembly 43 is located in the middle of the guide frame 42. The stirring assembly 43 includes a lower frame 431, which is fixed to the upper inner surface of the guide frame 42. An assembly frame 432 is located in the middle of the lower frame 431, and a second motor 433 is installed in the middle of multiple assembly frames 432. The output end of the second motor 433 is connected to a rotating rod 434, and spiral blades 435 are installed around the periphery of the rotating rod 434. The number of spiral blades 435 on the rotating rod 434 corresponds to the number of soaking tanks 2. When stirring the fermented soybeans stored inside the three soaking tanks 2 is required, the sealing caps 3 on top of the three soaking tanks 2 can be removed beforehand, and then the first motor 412 can be started to activate the first transmission. The rod 413 and its two sections of the first bevel gear 414 rotate, thereby causing the second bevel gear 415, which meshes with the two gears, to rotate the corresponding transmission screw 416. At this time, the screw sleeve 417, which interacts with the two screws, can guide the same guide frame 42 and four guide rods 418 to descend. Since the guide frame 42 is equipped with stirring components 43 corresponding to the positions of the three soaking tanks 2, during this process, the personnel start multiple second motors 433, and the rotating rod 434 connected to its output end and the spiral blades 435 installed around it can cooperate to descend and synchronously stir the soybeans in the multiple soaking tanks 2.

[0028] The spraying mechanism 5 includes first fixed rods 51, which are fixed on both sides below the guide frame 42. The bottom ends of the two first fixed rods 51 are fixed with connecting main pipes 52, and the inner side of the connecting main pipes 52 is provided with branch pipes 53. The bottom of the multiple assembly frames 432 is fixed with second fixed rods 54, and the end of the second fixed rods 54 is connected with an annular pipe frame 55. The bottom part of the annular pipe frame 55 is provided with spray heads 56. The branch pipes 53 are connected to the annular pipe frame 55. When the broad beans in the soaking tank 2 need to be sprayed, the personnel can start the water pump connected to one end of the connecting main pipe 52. The other end of the pump is connected to the water tank. Driven by the water pump, the water in the water tank can be input into the corresponding annular pipe frame 55 along the connecting main pipe 52 and the three branch pipes 53 and sprayed out from the spray heads 56 below it. This achieves the effect of synchronous spraying of the broad beans in the three soaking tanks 2, avoiding manual spraying and thus providing convenience for the personnel.

[0029] Working principle: When it is necessary to stir the fermented soybeans stored inside the three soaking tanks 2, the personnel can first remove the sealing cover 3 on the top of the three soaking tanks 2, and then start the first motor 412 to make the first transmission rod 413 and its two sections of the first bevel gear 414 rotate. This causes the second bevel gear 415, which meshes with the two gears, to rotate the corresponding transmission screw 416. At this time, the screw sleeve 417, which interacts with the two screws, can guide the same guide frame 42 and four guide rods 418 to descend. Since the stirring assembly 43 is correspondingly installed below the guide frame 42 relative to the position of the three soaking tanks 2, the personnel can start the stirring assembly 43 during this process. Multiple second motors 433 are activated, and the rotating rods 434 connected to their output ends and the spiral blades 435 installed around them can work together to lower and synchronously stir the soybeans in multiple soaking tanks 2. Secondly, when the soybeans in the soaking tanks 2 need to be sprayed, the personnel can start the water pump connected to one end of the main pipe 52, and the water tank is connected to the other end of the pump. Driven by the water pump, the water in the water tank can be input into the corresponding annular pipe frame 55 through the main pipe 52 and the three branch pipes 53, and sprayed out from the spray heads 56 below it. This achieves the effect of synchronously spraying the soybeans in the three soaking tanks 2, avoiding manual spraying and thus providing convenience for personnel.

[0030] All technical features in this embodiment can be freely combined according to actual needs.

[0031] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A soaking device for producing broad bean paste, comprising a processing rack (1), characterized in that, The processing rack (1) is equipped with soaking tanks (2) on its upper part, and a sealing cover (3) is provided on the upper part of the multiple soaking tanks (2). A linkage stirring mechanism (4) is installed on the upper part of the processing rack (1). The linkage stirring mechanism (4) includes a linkage component (41), a guide frame (42) and multiple assembly frames (432). A spraying mechanism (5) is installed together below the guide frame (42) and the multiple assembly frames (432). The linkage component (41) is installed on the upper part of the processing rack (1). The linkage component (41) includes two lead screw sleeves (417). The guide frame (42) is fixed around and inside the two lead screw sleeves (417). A stirring component (43) is provided in the middle part of the guide frame (42).

2. The soaking device for fermented soybean production according to claim 1, characterized in that, The linkage component (41) includes a fixing block (411), and the fixing blocks (411) are respectively located on the lower sides of the processing frame (1). A first motor (412) is installed on the outer side of one of the fixing blocks (411), and the output end of the first motor (412) is connected to a first transmission rod (413). A first bevel gear (414) is fixed on both sides of the first transmission rod (413), and a second bevel gear (415) is meshed on one side of the two first bevel gears (414). A transmission screw (416) is fixed in the middle of the two second bevel gears (415), and a screw sleeve (417) is screwed on one side of the two transmission screws (416). A guide rod (418) is fixed on the four sides of the top of the processing frame (1).

3. The soaking device for fermented soybean production according to claim 2, characterized in that, The guide rod (418) and the guide frame (42) are connected by a movable guide.

4. The soaking device for fermented soybean production according to claim 1, characterized in that, The stirring assembly (43) includes a lower frame (431), which is fixed on the upper inner surface of the guide frame (42). The lower frame (431) has an assembly frame (432) in the middle part, and a second motor (433) is installed in the middle of a plurality of assembly frames (432). The output end of the second motor (433) is connected to a rotating rod (434), and a spiral blade (435) is installed around the rotating rod (434).

5. The soaking device for fermented soybean production according to claim 4, characterized in that, The number of spiral blades (435) of the rotating rod (434) corresponds to the number of soaking tubs (2).

6. The soaking device for fermented soybean production according to claim 1, characterized in that, The spraying mechanism (5) includes a first fixing rod (51) and is fixed on both sides below the guide frame (42). The bottom ends of the two first fixing rods (51) are fixed with a connecting main pipe (52), and the inner side of the connecting main pipe (52) is provided with a diversion pipe (53). The bottom of the multiple assembly frames (432) is fixed with a second fixing rod (54), and the end of the second fixing rod (54) is connected with an annular pipe frame (55). The bottom part of the annular pipe frame (55) is provided with a spray head (56).

7. A soaking device for fermented soybean production according to claim 6, characterized in that, The diversion pipe (53) is connected to the annular pipe rack (55).