A sound insulation device for a photovoltaic silicon sand production ball mill

Abstract

The utility model discloses a sound insulation device of photovoltaic silica sand production ball mill, including support frame and sound insulation cover, support frame is detachable structure, including a plurality of support column and connecting plate, and the inner wall fixed mounting of connecting plate has guide rod, and the bottom of sound insulation cover is the opening, including outer steel sheet, intermediate sound insulation layer and inner sound insulation layer, and the four sides of sound insulation cover all are established with the guide slot of guide rod adaptation, and sound insulation cover is connected with support frame through guide rod, guide slot. In the utility model, the guide rod of connecting plate inner wall cooperates with the guide slot on sound insulation cover, makes the installation of sound insulation cover more convenient, can position and fix fast, and sound insulation cover is composed of outer steel sheet, intermediate sound insulation layer and inner sound insulation layer, forms multiple sound insulation barrier, effectively reduces the noise spread, and the connecting plate of support frame adopts polyester fiber sound absorption board, can preliminarily absorb the noise of ball mill, further strengthens the sound insulation effect of whole.

Description

Technical Field

[0001] This utility model relates to the technical field of photovoltaic silica sand production equipment, and more specifically, to a sound insulation device for a ball mill for photovoltaic silica sand production. Background Technology

[0002] Photovoltaic silica sand is a key material used in the manufacture of solar panels, and its production process typically requires grinding using ball mills. However, ball mills generate significant noise during operation, which not only harms the physical and mental health of operators but also potentially pollutes the surrounding environment. Therefore, effectively reducing the noise level of ball mills during operation has become one of the most pressing issues to be addressed in the production of photovoltaic silica sand.

[0003] Traditional ball mills generate significant noise during operation. Existing soundproofing devices offer limited protection and fail to effectively reduce noise propagation. Some devices use soundproofing materials with poor sound insulation properties, or are susceptible to environmental corrosion over long-term use, affecting the stability of their soundproofing effect. Furthermore, existing soundproofing devices are complex in structure, cumbersome to install and maintain, and difficult to quickly locate and secure, impacting the normal operation and maintenance efficiency of the equipment. To address these issues, this device was invented. Utility Model Content

[0004] In order to overcome the above-mentioned defects of the prior art, the present invention provides a sound insulation device for a ball mill for photovoltaic silica sand production, so as to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a sound insulation device for a ball mill used in photovoltaic silica sand production, comprising:

[0006] The support frame is a detachable structure, consisting of multiple support columns and connecting plates. The support columns are connected to the base of the ball mill by bolts, and guide rods are fixedly installed on the inner wall of the connecting plates.

[0007] The soundproof cover has an opening at the bottom and includes an outer steel plate, a middle sound insulation layer, and an inner sound insulation layer. Guide grooves that are adapted to guide rods are opened on all four sides of the soundproof cover. The soundproof cover is connected to the support frame through guide rods and guide grooves.

[0008] Furthermore, four support columns are provided, located at the four corners of the top of the ball mill base, and four connecting plates are provided. The support columns and connecting plates are fixed together with bolts.

[0009] Furthermore, insertion slots are provided on the facing surfaces of two adjacent support columns, and four connecting plates are respectively inserted between the two adjacent support columns.

[0010] Furthermore, the connecting plate is made of polyester fiber sound-absorbing board.

[0011] Furthermore, lifting rings are fixedly installed at the four corners of the top of the sound insulation cover.

[0012] Furthermore, the outer steel plate is made of 2-mm-thick cold-rolled steel plate, the middle sound insulation layer is made of ultra-fine glass wool, and the inner sound insulation layer is made of polyester fiber sound-absorbing cotton.

[0013] Furthermore, a first observation window is opened on the connecting plate, and second observation windows are opened on the four sides of the sound insulation cover, and the first observation window corresponds to the second observation window.

[0014] Furthermore, a ventilation opening is opened at the middle position of the top of the sound insulation cover.

[0015] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0016] In the present utility model, the guide rods on the inner wall of the connecting plate cooperate with the guide grooves on the sound insulation cover, making the installation of the sound insulation cover more convenient, capable of quick positioning and fixing, ensuring that the sound insulation cover will not be displaced or shaken during operation, and improving the installation efficiency and stability; the sound insulation cover is composed of an outer steel plate, a middle sound insulation layer and an inner sound insulation layer, forming multiple sound insulation barriers, effectively reducing the noise propagation, significantly reducing the influence of the noise generated during the operation of the ball mill on the outside world, and the connecting plate of the support frame is made of polyester fiber sound-absorbing board, which can initially absorb the noise generated by the ball mill, further enhancing the overall sound insulation effect. Description of the Drawings

[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings required to be used in the embodiments. Obviously, the drawings described below are only some embodiments recorded in the present utility model, and those of ordinary skill in the art can also obtain other drawings according to these drawings.

[0018] Figure 1 It is the overall structure schematic diagram provided by the present utility model;

[0019] Figure 2 It is the exploded view provided by the present utility model;

[0020] Figure 3 It is the structure schematic diagram of the support column provided by the present utility model;

[0021] Figure 4 It is the structure schematic diagram of the sound insulation cover provided by the present utility model.

[0022] Explanation of the reference numerals in the drawings:

[0023] 1. Support frame; 101. Support column; 102. Connecting plate; 103. Insertion groove; 2. Soundproof cover; 201. Outer steel plate; 202. Middle soundproof layer; 203. Inner soundproof layer; 3. Lifting ring; 4. Guide rod; 5. Guide groove. Detailed Implementation

[0024] The following specific embodiments illustrate the implementation of this utility model. Those skilled in the art can easily understand other advantages and effects of this utility model from the content disclosed in this specification. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0025] To enable those skilled in the art to better understand the present application, the present application will be further described in detail below with reference to the accompanying drawings and specific embodiments.

[0026] See attached document Figures 1-4 The sound insulation device for a photovoltaic silica sand production ball mill according to this embodiment includes a support frame 1 and a sound insulation cover 2.

[0027] See attached document Figures 1-3 The support frame 1 is a detachable structure, including multiple support columns 101 and connecting plates 102. The connecting plates 102 are made of polyester fiber sound-absorbing panels, which have good sound absorption performance and can initially absorb the noise generated by the ball mill. Specifically, there are four support columns 101, which are located at the four corners of the top of the ball mill base. There are four connecting plates 102. Insertion slots 103 are opened on the facing surfaces of two adjacent support columns 101. The four connecting plates 102 are respectively inserted between two adjacent support columns 101. The support columns 101 and the connecting plates 102 are fixed by bolts. The support columns 101 are connected to the base of the ball mill by bolts.

[0028] As an alternative, the number of support columns 101 and connecting plates 102 can also be five, six, etc., to accommodate ball mills of different shapes.

[0029] See attached document Figure 4The bottom of the soundproof cover 2 is open, and it includes an outer steel plate 201, a middle sound insulation layer 202, and an inner sound insulation layer 203, forming multiple sound barriers to effectively reduce noise transmission. The outer steel plate 201 is made of 2mm thick cold-rolled steel plate to protect the internal sound insulation material, prevent external environment from corroding the sound insulation layer, and provide structural strength. The middle sound insulation layer 202 is made of ultra-fine glass wool, which has excellent sound absorption and sound insulation performance and can effectively absorb and reflect sound waves. The inner sound insulation layer 203 is made of polyester fiber sound-absorbing cotton, which has high density, low water absorption and good sound insulation effect, further absorbs sound waves, prevents noise from being reflected back into the ball mill, and enhances the sound insulation effect.

[0030] See attached document Figure 3 A guide rod 4 is fixedly installed on the inner wall of the connecting plate 102. The soundproof cover 2 has guide grooves 5 on all four sides that are compatible with the guide rod 4. The soundproof cover 2 is connected to the support frame 1 through the guide rod 4 and the guide grooves 5. The design of the guide rod 4 and the guide grooves 5 makes the installation of the soundproof cover 2 more convenient, and can be quickly positioned and fixed, ensuring that the soundproof cover 2 will not be displaced or shaken during operation, thus improving the stability of the sound insulation effect.

[0031] Lifting rings 3 are fixedly installed at the four corners of the top of the soundproof cover 2, providing lifting points to facilitate lifting with cranes or other lifting equipment, reducing the difficulty and risk of manual handling.

[0032] A first observation window is provided on the connecting plate 102, and a second observation window is provided on each of the four sides of the soundproof cover 2. The first and second observation windows correspond to each other, which facilitates the observation of the operating status of the ball mill. Both the first and second observation windows are made of transparent soundproof glass. The transparent soundproof glass ensures the clarity of observation without affecting the sound insulation effect.

[0033] A ventilation opening is provided in the middle of the top of the soundproof cover 2, and a cooling fan (not shown in the figure) is installed in the ventilation opening to ensure that the heat generated during the operation of the ball mill can be discharged in time, so as to avoid the normal operation of the equipment due to excessive temperature.

[0034] This technical solution effectively isolates and absorbs the noise generated during the operation of the ball mill through a detachable support frame 1 and a multi-layered soundproof cover 2. The detachable design of the support frame 1 and the use of polyester fiber sound-absorbing panels ensure both ease of installation and maintenance and initial noise absorption. The combination of the outer steel plate 201, the middle sound insulation layer 202, and the inner sound insulation layer 203 of the soundproof cover 2 provides a strong sound insulation effect. The design of the guide rod 4 and the guide groove 5 ensures the stability and ease of installation of the soundproof cover 2. The installation of the lifting ring 3, the observation window, and the ventilation opening further enhances the practicality of the equipment, ensuring the normal operation of the ball mill and the convenience of the operators.

[0035] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A sound insulation device for a ball mill used in photovoltaic silica sand production, characterized in that, include: The support frame (1) is a detachable structure, including multiple support columns (101) and connecting plates (102). The support columns (101) are connected to the base of the ball mill by bolts, and the inner wall of the connecting plate (102) is fixedly installed with guide rods (4). The soundproof cover (2) has an opening at the bottom and includes an outer steel plate (201), a middle soundproof layer (202) and an inner soundproof layer (203). The soundproof cover (2) has guide grooves (5) on all four sides that are compatible with the guide rod (4). The soundproof cover (2) is connected to the support frame (1) through the guide rod (4) and the guide grooves (5).

2. The sound insulation device for a photovoltaic silica sand production ball mill according to claim 1, characterized in that: The support columns (101) are provided in four positions, located at the four corners of the top of the ball mill base, and the connecting plates (102) are provided in four positions.

3. The sound insulation device for a photovoltaic silica sand production ball mill according to claim 2, characterized in that: Each of the two adjacent support columns (101) has a slot (103) on its facing surface, and the four connecting plates (102) are respectively inserted between the two adjacent support columns (101).

4. The sound insulation device for a photovoltaic silica sand production ball mill according to claim 1, characterized in that: The connecting plate (102) is made of polyester fiber sound-absorbing board.

5. The sound insulation device for a photovoltaic silica sand production ball mill according to claim 1, characterized in that: Lifting rings (3) are fixedly installed at the four corners of the top of the soundproof cover (2).

6. The sound insulation device for a photovoltaic silica sand production ball mill according to claim 1, characterized in that: The outer steel plate (201) is made of 2mm thick cold-rolled steel plate, the middle sound insulation layer (202) is made of ultrafine glass wool, and the inner sound insulation layer (203) is made of polyester fiber sound-absorbing cotton.

7. The sound insulation device for a photovoltaic silica sand production ball mill according to claim 1, characterized in that: The connecting plate (102) has a first observation window, and the soundproof cover (2) has a second observation window on each of its four sides, with the first observation window corresponding to the second observation window.

8. The sound insulation device for a photovoltaic silica sand production ball mill according to claim 1, characterized in that: A ventilation opening is provided at the middle position of the top of the soundproof cover (2).

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