A bullet train excrement collector pulverizing device

By using motor-driven screw blades and a crushing frame to pulverize waste, combined with a vacuum pump and water seal mechanism, the problem of waste blockage and odor emission in the high-speed train's toilet system is solved, enabling smooth waste transfer and odor isolation, thus improving the service quality of the high-speed train.

CN224321543UActive Publication Date: 2026-06-05QINGDAO BOERDA MACHINE MFG
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
QINGDAO BOERDA MACHINE MFG
Filing Date
2025-04-09
Publication Date
2026-06-05

AI Technical Summary

Technical Problem

Traditional high-speed train toilets are unable to handle large pieces of waste, leading to pipe blockages, and their odor control is limited, affecting the service quality of high-speed trains.

Method used

The device uses a motor-driven screw and crusher to pulverize waste, and a vacuum pump to reduce the air pressure in the transmission pipe. Combined with a water seal and baffle mechanism, it prevents odor from escaping, thus achieving effective waste transmission and odor isolation.

Benefits of technology

It effectively prevents sewage blockage, ensures the normal operation of the train's toilet system, and uses a dual mechanism to isolate odors, thereby improving the cleanliness and comfort of the carriage environment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a kind of bullet train excrement collector pulverizing device, including mounting plate and excrement collector, the side wall of mounting plate is fixedly connected with mounting bracket, the top end of mounting bracket is fixedly connected with motor, the drive end of motor is fixedly connected with transmission rod, the outside of transmission rod is fixedly connected with screw blade, the top end of excrement collector is fixedly connected with discharge pipe, the bottom end of discharge pipe is fixedly connected with broken pipeline, the middle part of broken pipeline is rotatably connected with broken frame, the side fixedly connected with slave runner of broken frame close to motor, the outside of one end of transmission rod close to motor is fixedly connected with main runner, the outside of slave runner and main runner is sleeved with belt. Realized the effective broken of excrement collector dirt while preventing pipeline blockage and peculiar smell emission, ensure the clean and comfortable of the environment around bullet train excrement collector.
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Description

Technical Field

[0001] This utility model relates to the field of railway transportation technology, specifically to a pulverizing device for a high-speed train toilet. Background Technology

[0002] High-speed trains typically use vacuum toilets. Their working principle involves a turbine creating a vacuum within a pump, drawing waste from the toilet bowl into the pump, and then discharging it under pressure to a designated storage location. This method offers the advantages of both environmental protection and water conservation, consuming only one-twelfth the water of a typical household flush toilet per flush.

[0003] In previous designs of high-speed train toilets, the method of handling waste was relatively simple, usually relying solely on water flow to transport waste from the defecation area to the collection pipe. There was a lack of an effective mechanism specifically for pulverizing waste. This meant that large pieces of waste were prone to clogging. Once the pipe was blocked, not only would the normal operation of the toilet be interrupted, but also, in terms of odor control, traditional high-speed train toilets mostly relied on a simple water seal structure to block odors. However, this single odor control measure had limited effectiveness. On the one hand, the water seal was prone to failure due to water flow impact and evaporation; on the other hand, when waste accumulated in the collection tank, changes in air pressure could still allow odors to seep into the carriage through various gaps and channels, reducing the service quality of the high-speed train. Therefore, a waste pulverizing device for high-speed train toilets was needed to solve these problems. Utility Model Content

[0004] The purpose of this invention is to provide a pulverizing device for a train toilet, in order to solve the problem mentioned in the background art of traditional toilets being unable to handle large pieces of waste, which leads to pipe blockage.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a pulverizing device for a train toilet, comprising a mounting plate and a toilet bowl, a mounting frame fixedly connected to the side wall of the mounting plate, a motor fixedly connected to the top of the mounting frame, a transmission rod fixedly connected to the drive end of the motor, a screw blade fixedly connected to the outside of the transmission rod, a discharge pipe fixedly connected to the top of the toilet bowl, a crushing pipe fixedly connected to the bottom of the discharge pipe, a crushing frame rotatably connected to the middle of the crushing pipe, a driven wheel fixedly connected to the side of the crushing frame near the motor, a main wheel fixedly connected to the outside of the end of the transmission rod near the motor, belts fitted around the driven wheel and the main wheel, and an isolation component for blocking odors provided inside the discharge pipe;

[0006] As a further description of the above technical solution:

[0007] The isolation assembly includes an isolation tube, a point block is fixedly connected to the bottom end of the isolation tube, a connecting block one is fixedly connected to the side wall of the point block, a rotating roller is rotatably connected to the middle of the connecting block one, a torsion spring is sleeved on the outside of the rotating roller, a connecting block two is rotatably connected to the two ends of the outside of the torsion spring, and a baffle is fixedly connected to the side of the connecting block two away from the rotating roller.

[0008] As a further description of the above technical solution:

[0009] A vacuum pump is installed at the top of the transmission tube, and an air extraction pipe is installed on the side of the vacuum pump near the motor. The bottom end of the air extraction pipe is fixedly connected to the middle of the top of the transmission tube.

[0010] As a further description of the above technical solution:

[0011] The top of the mounting plate is detachably connected to a sludge storage box, and the top of the sludge storage box is detachably connected to a sieve plate.

[0012] As a further description of the above technical solution:

[0013] The outer part of the spiral blade is rotatably connected to the inner wall of the transmission tube;

[0014] As a further description of the above technical solution:

[0015] The side of the second connecting block near the rotating roller is rotatably connected to the side of the first connecting block near the rotating roller, and the outside of the side of the baffle near the rotating roller is rotatably connected to the outside of the point block.

[0016] As a further description of the above technical solution:

[0017] A connecting hose is provided on the right side of the toilet bowl, and the top of the baffle is engaged with the bottom of the isolation pipe.

[0018] As a further description of the above technical solution:

[0019] The top of the sludge storage tank is detachably connected to a clamp, which is externally detachably connected to the side of the transmission pipe near the screen plate.

[0020] Compared with the prior art, the beneficial effects of this utility model are:

[0021] 1. The present invention relates to a pulverizing device for a train toilet, which uses a motor to drive a screw blade to rotate on the inner wall of a transmission pipe. At the same time, the transmission rod fixes the main rotating wheel, which is pulled by a belt to drive the crushing frame to crush the waste. This device can quickly crush the falling waste while transporting it to prevent blockage.

[0022] This utility model discloses a pulverizing device for a high-speed train toilet. A vacuum pump at the top of the main rotor draws air through an extraction pipe to reduce the air pressure inside the transmission pipe. Under the combined action of atmospheric pressure and water, the pulverized waste smoothly enters the pulverizing pipe. Water remains in the discharge pipe to form a water seal. Furthermore, as the waste falls and strikes a baffle, the baffle is elastically reset via a connecting block to block the outlet of the isolation pipe. This achieves double-layer protection and comprehensive odor control, ensuring a clean and comfortable environment around the high-speed train toilet. Attached Figure Description

[0023] Figure 1 This is a three-dimensional schematic diagram of a pulverizing device for a high-speed train toilet according to the present invention;

[0024] Figure 2 This is a schematic diagram of the main rotor structure of a pulverizing device for a high-speed train toilet according to the present invention;

[0025] Figure 3 This is a schematic diagram of the belt structure of a pulverizing device for a high-speed train toilet;

[0026] Figure 4 This is a schematic diagram of the isolation pipe structure of a pulverizing device for a high-speed train toilet according to the present invention;

[0027] Figure 5 This is a schematic diagram of the connecting block two of the pulverizing device for a high-speed train toilet according to the present invention;

[0028] Figure 6 This utility model Figure 5 Enlarged view of point A in the middle.

[0029] In the diagram: 1. Mounting plate; 2. Mounting frame; 3. Motor; 4. Transmission rod; 5. Screw blade; 6. Collection tank; 7. Feed pipe; 8. Crushing pipe; 9. Crushing frame; 10. Driven wheel; 11. Belt; 12. Main wheel; 13. Transmission pipe; 14. Vacuum pump; 15. Air extraction pipe; 16. Connecting hose; 17. Isolation pipe; 18. Point block; 19. Connecting block one; 20. Rotary roller; 21. Torsion spring; 22. Connecting block two; 23. Baffle; 24. Sludge tank; 25. Screen plate; 26. Clamp. Detailed Implementation

[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0031] Please see Figure 1-4This utility model provides a pulverizing device for a train toilet, comprising a mounting plate 1 and a toilet bowl 6. The mounting plate 1 is an L-shaped support plate with a protruding elongated block at the top. A mounting bracket 2 is fixedly connected to the side wall of the mounting plate 1, and the mounting bracket 2 is fixed to the side of the mounting plate 1 by bolts.

[0032] A motor 3 is fixedly connected to the top of the mounting bracket 2. The motor 3 is the power source of the entire device. It is a DC motor 3 suitable for the operation environment of high-speed trains, which has the characteristics of high speed and high torque. A transmission rod 4 is fixedly connected to the drive end of the motor 3. A screw blade 5 is fixedly connected to the outside of the transmission rod 4. The transmission rod 4 bears the torque transmitted by the motor 3 and transmits it to the screw blade 5, so that the screw blade 5 rotates.

[0033] A discharge pipe 7 is fixedly connected to the top of the toilet bowl 6. The function of the discharge pipe 7 is to guide the waste in the toilet bowl 6 to flow there. A crushing pipe 8 is fixedly connected to the bottom of the discharge pipe 7. The crushing pipe 8 is the area for crushing waste. A crushing frame 9 is rotatably connected to the middle of the crushing pipe 8. The outer blades of the crushing frame 9 are staggered and connected to the outside of the rotating shaft to achieve the effect of crushing waste from multiple angles.

[0034] refer to Figure 2 A driven wheel 10 is fixedly connected to the side of the crusher frame 9 near the motor 3. A main wheel 12 is fixedly connected to the external end of the transmission rod 4 near the motor 3. A belt 11 is fitted around the driven wheel 10 and the main wheel 12. The driven wheel 10 is connected to the main wheel 12 via the belt 11, thereby realizing the power transmission between the crusher frame 9 and the transmission rod 4. The external rotating part of the screw blade 5 is connected to the inner wall of the transmission pipe 13. The screw blade 5 contacts the inner wall of the transmission pipe 13 to carry out the transmission work and prevent the crushed dirt from clogging.

[0035] refer to Figure 3 A vacuum pump 14 is installed at the top of the transmission pipe 13. The vacuum pump 14 is a device specifically designed for extracting gas and reducing the air pressure inside a container. A small, high-efficiency vacuum pump 14 suitable for the confined space and special operating environment of a high-speed train is selected. An extraction pipe 15 is installed on the side of the vacuum pump 14 closest to the motor 3. The bottom end of the extraction pipe 15 is fixedly connected to the middle of the top of the transmission pipe 13. The extraction pipe 15 is made of high-pressure resistant and corrosion-resistant pipe material, and its bottom end is fixedly connected to the middle of the top of the main rotor 12. Through the extraction pipe 15, the vacuum pump 14 can extract air from the main rotor 12, reducing the air pressure inside the main rotor 12. Under the combined action of atmospheric pressure and water, it helps the crushed waste to smoothly enter the crushing pipe 8, while also improving the overall working efficiency of the device.

[0036] A connecting hose 16 is provided on the right side of the toilet bowl 6. The connecting hose 16 is made of soft and corrosion-resistant rubber or plastic material, with good flexibility and sealing performance. One end of it is connected to the right side of the toilet bowl 6, and the other end is connected to the flushing component. When the toilet bowl 6 needs to be flushed, the water flows through the connecting hose 16 into the toilet bowl 6 and is flushed towards the discharge pipe 7 of the toilet bowl 6.

[0037] refer to Figure 4 , Figure 5 The feed pipe 7 has an internal isolation component to block odors. The isolation component includes an isolation pipe 17, which is made of corrosion-resistant plastic. A point block 18 is fixedly connected to the bottom end of the isolation pipe 17. A connecting block 19, which is U-shaped, is fixedly connected to the side wall of the point block 18. A rotating roller 20 is rotatably connected to the middle of the connecting block 19. A torsion spring 21 is sleeved on the outside of the rotating roller 20. The torsion spring 21 is a spring that can store and release elastic potential energy. When subjected to external force, the torsion spring 21 deforms and stores energy. When the external force disappears, the torsion spring 21 returns to its original shape and releases energy.

[0038] Connecting blocks 22 are rotatably connected to the two outer ends of the torsion spring 21. The side of connecting block 22 near the rotating roller 20 is rotatably connected to the side of connecting block 19 near the rotating roller 20. Connecting block 22 is rotatably connected to the torsion spring 21 and connecting block 19 through a pin component, ensuring that connecting block 22 can move flexibly under the action of the torsion spring 21.

[0039] A baffle 23 is fixedly connected to the side of connecting block 22 away from the rotating roller 20. The side of baffle 23 closest to the rotating roller 20 is rotatably connected to the outside of the point block 18. The top of baffle 23 engages with the bottom of the isolation tube 17. Baffle 23 is made of corrosion-resistant plastic or metal and its function is to normally block the outlet of isolation tube 17 to prevent odors from escaping from the discharge pipe 7. When dirt passes through the discharge pipe 7, the dirt will hit baffle 23, causing baffle 23 to rotate around the rotating roller 20, opening the outlet of isolation tube 17 and allowing the dirt to pass through. After the dirt passes through, baffle 23 will reset under the elastic force of torsion spring 21, re-blocking the outlet of isolation tube 17.

[0040] A sludge storage tank 24 is detachably connected to the top of the mounting plate 1. The sludge storage tank 24 stores crushed and filtered sludge and is made of corrosion-resistant, high-strength plastic or metal. A screen plate 25 is detachably connected to the top of the sludge storage tank 24. The screen plate 25 has many small screen holes, which filter the crushed sludge falling from the bend in the transmission pipe 13. Larger impurities and incompletely crushed sludge remain on the screen plate 25, while only fully crushed fine sludge can pass through the screen holes into the sludge storage tank 24, thus preventing clogging. A clamp 26 is detachably connected to the outside of the top of the sludge storage tank 24. The clamp 26 is detachably connected to the side of the transmission pipe 13 near the screen plate 25. The clamp 26 is made of metal and has good fastening performance. By clamping the transmission pipe 13 and the inlet of the sludge storage tank 24, the clamp 26 effectively ensures that the sludge storage tank 24 remains stable during operation and does not shake or shift.

[0041] Working principle: In use, the motor 3 is started first, and the motor 3 drives the screw blade 5 to rotate and slide on the inner wall of the transmission pipe 13 through the transmission rod 4. In addition, the external main rotating wheel 12 of the transmission rod 4 will be pulled by the belt 11 to drive the crushing frame 9 to rotate synchronously in the crushing pipe 8. Then, the external flushing component flows into the connecting hose 16 to the discharge pipe 7 of the toilet 6 to flush water. The rapid water flow flows into the crushing pipe 8 through the discharge pipe 7 and the isolation pipe 17 inside the discharge pipe 7. After the sewage enters the crushing pipe 8, it is crushed by the high-speed rotating crushing frame 9. The crushed sewage flows into the transmission pipe 13 through the bottom pipe of the crushing pipe 8. It is driven by the continuously rotating screw blade 5 to move to the bend of the transmission pipe 13 and fall down. It is then filtered by the screen plate 25 and flows into the sewage storage tank 24. This effectively crushes the sewage while preventing the crushed sewage from clogging.

[0042] As the waste passes through the discharge pipe 7 and the point block 18, a vacuum pump 14 located at the top of the transmission pipe 13 will pump air from the transmission pipe 13 through the extraction pipe 15 to reduce the air pressure inside the transmission pipe 13. Under the combined action of atmospheric pressure and water, the crushed waste can smoothly enter the crushing pipe 8, while some water will remain in the discharge pipe 7, achieving a water seal effect. In addition, the waste will hit the baffle 23 when it falls, and the baffle 23 is fixedly connected to one end of the torsion spring 21 through the connecting block 22. Therefore, when the baffle 23 is hit, it will reset under the elastic force of the torsion spring 21 and re-block the outlet of the isolation pipe 17, thereby achieving double protection to prevent the emission of odors.

[0043] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A pulverizing device for a high-speed train toilet, comprising a mounting plate (1) and a toilet bowl (6), characterized in that: The mounting plate (1) is fixedly connected to the side wall of the mounting bracket (2), the top of the mounting bracket (2) is fixedly connected to the motor (3), the drive end of the motor (3) is fixedly connected to the transmission rod (4), the outside of the transmission rod (4) is fixedly connected to the screw blade (5), the top of the toilet bowl (6) is fixedly connected to the discharge pipe (7), the bottom end of the discharge pipe (7) is fixedly connected to the crushing pipe (8), the middle of the crushing pipe (8) is rotatably connected to the crushing frame (9), the side of the crushing frame (9) near the motor (3) is fixedly connected to the driven wheel (10), the outside of the end of the transmission rod (4) near the motor (3) is fixedly connected to the main wheel (12), the outside of the screw blade (5) is rotatably connected to the inner wall of the transmission pipe (13), the driven wheel (10) and the main wheel (12) are fitted with belts (11), and the inside of the discharge pipe (7) is provided with an isolation component to block odors.

2. The pulverizing device for a high-speed train toilet according to claim 1, characterized in that: The isolation assembly includes an isolation tube (17), with a point block (18) fixedly connected to the bottom end of the isolation tube (17). A connecting block one (19) is fixedly connected to the side wall of the point block (18). A rotating roller (20) is rotatably connected to the middle of the connecting block one (19). A torsion spring (21) is sleeved on the outside of the rotating roller (20). A connecting block two (22) is rotatably connected to both ends of the outside of the torsion spring (21). A baffle (23) is fixedly connected to the side of the connecting block two (22) away from the rotating roller (20).

3. The pulverizing device for a high-speed train toilet according to claim 1, characterized in that: A vacuum pump (14) is provided at the top of the transmission pipe (13), and an air extraction pipe (15) is provided on the side of the vacuum pump (14) near the motor (3). The bottom end of the air extraction pipe (15) is fixedly connected to the middle of the top of the transmission pipe (13).

4. The pulverizing device for a high-speed train toilet according to claim 1, characterized in that: The top of the mounting plate (1) is detachably connected to a sludge storage box (24), and the top of the sludge storage box (24) is detachably connected to a sieve plate (25).

5. The pulverizing device for a high-speed train toilet according to claim 2, characterized in that: The side of the second connecting block (22) near the rotating roller (20) is rotatably connected to the side of the first connecting block (19) near the rotating roller (20), and the side of the baffle (23) near the rotating roller (20) is rotatably connected to the outside of the point block (18).

6. The pulverizing device for a high-speed train toilet according to claim 2, characterized in that: A connecting hose (16) is provided on the right side of the toilet bowl (6), and the top of the baffle (23) is engaged with the bottom of the isolation pipe (17).

7. The pulverizing device for a high-speed train toilet according to claim 4, characterized in that: The top of the sludge storage tank (24) is detachably connected to a clamp (26), which is detachably connected to the side of the transmission pipe (13) near the sieve plate (25).