Keyboard detection device for keyboard processing

By designing the guiding and conveying structures, the problem of keyboard misalignment in the keyboard detection device was solved, achieving efficient and accurate detection results and reducing costs.

CN224321880UActive Publication Date: 2026-06-05YUNNAN JINGZUN ELECTRONIC TECHNOLOGY CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
YUNNAN JINGZUN ELECTRONIC TECHNOLOGY CO LTD
Filing Date
2025-06-30
Publication Date
2026-06-05

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Abstract

The utility model discloses a keyboard detection device for keyboard processing, including work table, conveying structure, guide structure and jacking structure, conveying structure is located at work table top, guide structure is located at conveying structure top, jacking structure is located at work table one end. The utility model compared with prior art's advantage lies in: the utility model not only can drive two -way screw rod rotation through starting motor no.
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Description

Technical Field

[0001] This utility model relates to the field of keyboard processing technology, specifically a keyboard detection device for keyboard processing. Background Technology

[0002] A keyboard is a device for inputting instructions and data to operate computer equipment. It also refers to a set of function keys (such as typewriter keyboards) arranged by a system to operate a machine or device. The keyboard is the most commonly used and primary input device. Through the keyboard, English letters, Chinese characters, numbers, punctuation marks, etc., can be input into the computer, thereby issuing commands and inputting data. During the manufacturing process, it is necessary to check whether the appearance of the keyboard meets the standard specifications. Currently, most keyboards on the market are manufactured in factories. Due to mass production, quality control is prone to be lax, resulting in poor quality of the final product.

[0003] Patent document CN218191113U discloses a keyboard inspection device for keyboard processing, including a conveyor table and a collection box. The collection box is located on one side of the conveyor table. A mounting frame with an inverted U-shaped structure is welded to the top of the conveyor table. A display and an alarm are mounted on the top wall of the mounting frame. An image acquisition device, an image processor, and a controller are mounted on the inner surface of the top wall of the mounting frame. Openings are provided on the top of both side walls of the conveyor table. A jog switch is installed on one side wall of the conveyor table. A fixed plate is welded to one side wall of the conveyor table. A movable rod is welded to the upper surface of the fixed plate. A push rod is welded to one side of the movable rod. A movable block is fixed to the top of the movable rod, and a threaded hole is provided on the movable block. This utility model has a novel design and ingenious structure. It can not only automatically inspect keyboards but also automatically reject unqualified keyboards, reducing the workload of operators. It is worth promoting. However, the existing technology still has defects:

[0004] The existing devices lack guiding functions, making the movement of the keyboard to be tested on the conveyor belt relatively unstable. Furthermore, the keyboard is detected on an intermittently rotating conveyor belt, which makes it easy for the keyboard to shift during transport, leading to inaccurate detection results. In addition, the need for a high-precision motion camera increases additional costs and detection costs, thus affecting detection efficiency and reducing the practicality of the device in actual use.

[0005] The information disclosed in this background section is intended only to enhance the understanding of the overall background of this utility model and should not be construed as an admission or in any way implying that the information constitutes prior art known to those skilled in the art. Utility Model Content

[0006] The technical problem to be solved by this utility model is to overcome the above-mentioned defects and provide a keyboard detection device for keyboard processing.

[0007] To solve the above-mentioned technical problems, the technical solution provided by this utility model is: a keyboard testing device for keyboard processing, comprising a workbench, wherein vertical plates are fixedly connected to both ends of the top of the workbench, characterized in that: it further comprises:

[0008] A conveying structure is provided on the top of the workbench. The conveying structure includes rotating shafts symmetrically arranged at both ends of the vertical plate. The rotating shafts are rotatably inserted between the two vertical plates. Rotating rollers are fixedly connected to both ends of the rotating shafts. A conveyor belt is sleeved between the two rotating rollers.

[0009] A guide structure is provided on the top of the conveying structure. The guide structure includes a bracket fixedly connected to the middle part between the two end plates. A bidirectional screw is rotatably inserted into the upper part of both ends of the inner wall of the bracket. A vertical plate is threadedly connected to both ends of the bidirectional screw. A guide plate is fixedly connected to the bottom of the vertical plate.

[0010] A lifting structure is provided at one end of the worktable. The lifting structure includes a through hole at one end of the top of the worktable, which is located between the two conveyor belts. A bracket is fixedly connected to one end of the bottom of the worktable. An electric push rod is fixedly installed at the four corners of the top of the inner wall of the bracket. A lifting plate is fixedly connected to the output end of the electric push rod, and the lifting plate is inserted into the through hole.

[0011] Furthermore, the conveyor belt has two symmetrically arranged belts, with the front end of the rotating shaft at one end extending to the outside of the upright plate and a motor fixedly connected to the end.

[0012] Furthermore, one end of the bidirectional screw extends to the outside of the bracket and is fixedly connected to the end of the motor. A rubber buffer pad is provided on the opposite side of the guide plate, and a plurality of limiting rods are fixedly connected to the opposite side of the guide plate. The limiting rods are inserted into the upright plate.

[0013] Furthermore, a detection structure is provided at one end of the workbench. The detection structure includes a second bracket fixedly connected to the top end between the two end uprights. An image acquisition device is installed in the middle of the top of the inner wall of the second bracket. A display and an alarm are installed on the top of the second bracket. An image processor and a controller are installed at both ends of the top of the inner wall of the second bracket.

[0014] Furthermore, the workbench is provided with a collection structure at one end, the collection structure including a groove opened on one end of the upright plate near the image acquisition device, an electric push rod two is fixedly installed at one end of the upright plate, the output end of the electric push rod two extends into the groove and the end is fixedly connected to a push plate, the two ends of the push plate are fixedly connected to limit rod two, the limit rod two is inserted into the upright plate, and a through hole two is opened on the other end of the upright plate near the groove.

[0015] Furthermore, a collection box is provided on one side of the rear end of the workbench, and the collection box is located below the second through hole.

[0016] The advantages of this utility model compared with the prior art are as follows:

[0017] (1) In this utility model, by setting up a guide structure, the starting motor drives the bidirectional screw to rotate, thereby driving the two vertical plates to move towards each other, so that the distance between the two guide plates can be adjusted, so that the two guide plates limit and fix the finished keyboard, preventing it from deviating during the transportation process, which would lead to inaccurate test results. Then, the keyboard is transported by a conveyor belt with limited positioning. The keyboard can be guided and limited during the transportation process, ensuring the stability of the keyboard during the transportation process, avoiding the keyboard from deviating during the transportation process, and improving the accuracy of the test results.

[0018] (2) In this utility model, by setting up a conveying structure and a lifting structure, when the keyboard moves to the detection station directly below the image acquisition device, the lifting plate is raised by an electric push rod and the keyboard is taken away from the top of the two conveyor belts. Then, the image acquisition device takes an image of the keyboard to detect whether the keyboard meets the standard, which makes the keyboard more stable during detection, improves the detection effect, and improves the practicality of the device. Attached Figure Description

[0019] Figure 1 This utility model relates to a three-dimensional keyboard detection device for keyboard processing. Figure 1 .

[0020] Figure 2 This utility model relates to a three-dimensional keyboard detection device for keyboard processing. Figure 2 .

[0021] Figure 3 This is a front sectional view of a keyboard detection device for keyboard processing according to this utility model.

[0022] Figure 4 This is a side cross-sectional view of a keyboard detection device for keyboard processing according to this utility model. Figure 1 .

[0023] Figure 5 This is a side cross-sectional view of a keyboard detection device for keyboard processing according to this utility model. Figure 2 .

[0024] Figure 6 This is a top sectional view of a keyboard detection device for keyboard processing according to this utility model.

[0025] The diagram shows: 1. Workbench; 2. Vertical plate; 3. Conveying structure; 31. Rotating shaft; 32. Rotating roller; 33. Conveyor belt; 34. Motor 1; 4. Guide structure; 41. Support 1; 42. Bidirectional screw; 43. Motor 2; 44. Vertical plate; 45. Guide plate; 5. Lifting structure; 51. Through hole 1; 52. Bracket; 53. Electric push rod 1; 54. Lifting plate; 6. Detection structure; 61. Support 2; 62. Image acquisition device; 63. Display; 64. Alarm; 65. Image processor; 66. Controller; 7. Collection structure; 71. Groove; 72. Electric push rod 2; 73. Push plate; 74. Limit rod 2; 75. Through hole 2; 8. Collection box. Detailed Implementation

[0026] Exemplary embodiments will now be described in detail, examples of which are illustrated in the accompanying drawings. When the following description relates to the drawings, unless otherwise indicated, the same numerals in different drawings denote the same or similar elements. The embodiments described in the following exemplary embodiments do not represent all embodiments consistent with this disclosure. Rather, they are merely examples of apparatuses consistent with some aspects of this disclosure as detailed in the appended claims.

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.

[0028] like Figures 1 to 6 As shown in the figure, this embodiment proposes a keyboard testing device for keyboard processing, including a workbench 1, with upright plates 2 fixedly connected to both ends of the top of the workbench 1, wherein the upright plates 2 can be fixedly connected by welding.

[0029] The top of the workbench 1 is equipped with a conveying structure 3, which includes a rotating shaft 31 symmetrically arranged at both ends of the upright plate 2. The rotating shaft 31 is rotatably inserted between the two upright plates 2. The two ends of the rotating shaft 31 are fixedly connected to the rotating rollers 32. A conveyor belt 33 is sleeved between the two rotating rollers 32. There are two conveyor belts 33, which are symmetrically arranged. The conveyor belt 33 and the rotating rollers 32 are made of appropriate materials and coatings to increase friction and prevent the conveyor belt 33 from running off-center, thereby improving the stability of the conveyor belt 33. The front end of one rotating shaft 31 extends to the outside of the upright plate 2 and the end is fixedly connected to a motor 34. The motor 34 is equipped with a motor frame on its outside and is fixedly connected to the surface of the upright plate 2. By starting the motor 34, the rotating shaft 31 is driven to rotate. The rotating shaft 31 drives the rotating rollers 32 at both ends to rotate. The rotating rollers 32 drive the rotating rollers 32 at the other end to rotate through the conveyor belt 33, thereby conveying the keyboard.

[0030] The top of the conveying structure 3 is provided with a guide structure 4. The guide structure 4 includes a bracket 41 fixedly connected to the middle between the two end plates 2. The bracket 41 can be fixed by bolts. Two-way screws 42 are rotatably inserted into the upper part of both ends of the inner wall of the bracket 41. One end of the two-way screws 42 extends to the outside of the bracket 41 and is fixedly connected to the end of the motor 43. A motor frame 43 is provided on the outside of the motor 43 and is fixedly connected to the outer surface of the bracket 41.

[0031] The two ends of the bidirectional screw 42 are threadedly connected to vertical plates 44, and the bottom of the vertical plates 44 is fixedly connected to guide plates 45. The guide plates 45 can be fixedly connected by welding. The bidirectional screw 42 is driven to rotate by the motor 43, which in turn drives the two vertical plates 44 to move towards each other, thereby adjusting the distance between the two guide plates 45. This allows the two guide plates 45 to limit and fix the finished keyboard, preventing it from shifting during transportation.

[0032] A rubber buffer pad is provided on the opposite side of the guide plate 45. The rubber buffer pad can protect the outer perimeter of the keyboard. Multiple limiting rods 46 are fixedly connected to the opposite side of the guide plate 45. The limiting rods 46 can be fixedly connected by welding. The limiting rods 46 are inserted into the upright plate 2. The setting of the limiting rods 46 facilitates the limiting and guiding of the movement of the guide plate 45.

[0033] The workbench 1 is equipped with a lifting structure 5 at one end. The lifting structure 5 includes a through hole 51 at one end of the top of the workbench 1, which is located between the two conveyor belts 33. A bracket 52 is fixedly connected to one end of the bottom of the workbench 1. The bracket 52 can be fixedly connected by welding. Electric push rods 53 are fixedly installed at the four corners of the top of the inner wall of the bracket 52. The output end of the electric push rods 53 is fixedly connected to a lifting plate 54, which can be fixed by bolts. The lifting plate 54 is inserted into the through hole 51. By activating the electric push rods 53, the lifting plate 54 is driven to rise and the keyboard is taken away from the top of the two conveyor belts 33, making the keyboard more stable during testing and improving the testing effect.

[0034] The workbench 1 has a detection structure 6 at one end. The detection structure 6 includes a bracket 61 fixedly connected to the top end between the two end plates 2. The bracket 61 can be fixed by bolts. An image acquisition device 62 is installed in the middle of the top of the inner wall of the bracket 61. A display 63 and an alarm 64 are installed on the top of the bracket 61. An image processor 65 and a controller 66 are installed at both ends of the top of the inner wall of the bracket 61. All of the above are existing technologies and will not be described in detail here. The image acquisition device 62 and the image processor 65 are electrically connected. The image processor 65 and the controller 66 are electrically connected. The controller 66 and the display 63 are electrically connected.

[0035] The workbench 1 has a collection structure 7 at one end. The collection structure 7 includes a groove 71 opened on the side of the upright plate 2 near the image acquisition device 62. An electric push rod 72 is fixedly installed at one end of the upright plate 2. The electric push rod 72 can be fixed by bolts. The output end of the electric push rod 72 extends into the groove 71 and is fixedly connected to a push plate 73 at the end. The push plate 73 can be fixed by bolts, and positioning blocks are fixedly connected to both ends of the push plate 73 by welding. When a keyboard is detected to be defective, the controller 66 receives a signal and controls the electric push rod 72 to start. The electric push rod 72 drives the push plate 73 to move. The positioning blocks at both ends of the push plate 73 can position the keyboard and then push the defective keyboard out of the lifting plate 54.

[0036] Limiting rods 74 are fixedly connected to both ends of the push plate 73. The limiting rods 74 can be fixedly connected by welding. The limiting rods 74 are inserted into the upright plate 2. A through hole 75 is opened on the other end of the upright plate 2 near the groove 71. The setting of the limiting rods 74 facilitates the limiting and guiding of the movement of the push plate 73.

[0037] A collection box 8 is provided on one side of the rear end of the workbench 1. The collection box 8 is located below the second through hole 75. Defective keyboards are pushed into the collection box 8 through the second through hole 75 for sorting and collection.

[0038] In practical implementation, the keyboard to be inspected is first placed on the surface of two conveyor belts 33. Then, motor 43 is started, driving a bidirectional screw 42 to rotate, which in turn moves two vertical plates 44 towards each other, adjusting the distance between the two guide plates 45. This allows the guide plates 45 to limit and fix the keyboard, preventing deviation during transport. Next, motor 34 is started, driving a rotating shaft 31 to rotate. The shaft 31 drives two rollers 32 at both ends to rotate, which in turn drive the other roller 32 via the conveyor belt 33. This limits and guides the keyboard during transport, ensuring stability. Finally, when the keyboard moves to the inspection station directly below the image acquisition unit 62, the electric push rod is activated. The lifting plate 54 is raised by the first 53, which lifts the keyboard away from the top of the two conveyor belts 33. Then, the image acquisition device 62 is activated to capture an image of the keyboard and transmits the signal to the image processor 65. The image is compared with the standard keyboard image, and the display 63 can quickly and intuitively detect whether the keyboard meets the standard. Normal keyboards are directly conveyed to the next process. When a keyboard is found to be unqualified, the controller 66 receives a signal and controls the second electric push rod 72 to start. The second electric push rod 72 drives the push plate 73 to move. The positioning blocks at both ends of the push plate 73 can position the keyboard and then push the unqualified keyboard from the lifting plate 54 to the through hole 75, and then push it into the collection box 8 for classification and collection. This can avoid the keyboard from shifting during the transportation process, improve the accuracy of the detection results, improve the detection effect, and improve the practicality of the device.

[0039] All electrical components mentioned in this document are connected to an external main controller and 220V AC mains power. The main controller can be a conventional known device such as a computer. The specific embodiments disclosed herein omit detailed descriptions of known functions and components. To ensure device compatibility, the operating methods used are consistent with the parameters of commercially available devices. In addition, all contents not described in detail in this specification are prior art known to those skilled in the art. The accompanying drawings are structural schematic diagrams used to supplement the text of the specification.

[0040] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A keyboard inspection device for keyboard processing, comprising a workbench (1), wherein vertical plates (2) are fixedly connected to both ends of the top of the workbench (1), characterized in that: Also includes: The conveying structure (3) is located on the top of the workbench (1). The conveying structure (3) includes rotating shafts (31) symmetrically arranged at both ends of the vertical plate (2). The rotating shafts (31) are rotatably inserted between the two vertical plates (2). The two ends of the rotating shafts (31) are fixedly connected to rotating rollers (32). A conveyor belt (33) is sleeved between the two rotating rollers (32). The guide structure (4) is located on the top of the conveying structure (3). The guide structure (4) includes a bracket (41) fixedly connected to the middle part between the two end plates (2). The upper part of the inner wall of the bracket (41) is rotatably inserted with a bidirectional screw (42). The two ends of the bidirectional screw (42) are threadedly connected with a vertical plate (44). The bottom of the vertical plate (44) is fixedly connected with a guide plate (45). A lifting structure (5) is provided at one end of the workbench (1). The lifting structure (5) includes a through hole (51) at one end of the top of the workbench (1). The through hole (51) is located between the two conveyor belts (33). A bracket (52) is fixedly connected to one end of the bottom of the workbench (1). An electric push rod (53) is fixedly installed at the four corners of the top of the inner wall of the bracket (52). A lifting plate (54) is fixedly connected to the output end of the electric push rod (53). The lifting plate (54) is inserted into the through hole (51).

2. The keyboard detection device for keyboard processing according to claim 1, characterized in that: There are two conveyor belts (33) arranged symmetrically. The front end of the rotating shaft (31) at one end extends to the outside of the vertical plate (2) and the end is fixedly connected to a motor (34).

3. The keyboard detection device for keyboard processing according to claim 1, characterized in that: One end of the bidirectional screw (42) extends to the outside of the bracket (41) and is fixedly connected to the end of the motor (43). A rubber buffer pad is provided on the opposite side of the guide plate (45). Multiple limiting rods (46) are fixedly connected to the opposite side of the guide plate (45). The limiting rods (46) are inserted into the upright plate (2).

4. The keyboard detection device for keyboard processing according to claim 1, characterized in that: The workbench (1) is provided with a detection structure (6) at one end. The detection structure (6) includes a bracket (61) fixedly connected to the top end between the two end plates (2). An image acquisition device (62) is installed in the middle of the top of the inner wall of the bracket (61). A display (63) and an alarm (64) are installed on the top of the bracket (61). An image processor (65) and a controller (66) are installed at both ends of the top of the inner wall of the bracket (61).

5. The keyboard detection device for keyboard processing according to claim 4, characterized in that: The workbench (1) is provided with a collection structure (7) at one end. The collection structure (7) includes a groove (71) opened on one end of the upright plate (2) near the image acquisition device (62). An electric push rod (72) is fixedly installed on one end of the upright plate (2). The output end of the electric push rod (72) extends into the groove (71) and the end is fixedly connected to a push plate (73). Limiting rods (74) are fixedly connected to both ends of the push plate (73). The limiting rods (74) are inserted into the upright plate (2). A through hole (75) is opened on the other end of the upright plate (2) near the groove (71).

6. The keyboard detection device for keyboard processing according to claim 5, characterized in that: A collection box (8) is provided on one side of the rear end of the workbench (1), and the collection box (8) is located below the through hole (75).