Sorting assembly for a glass disc image screening machine
By designing a shaking component in the glass disc image sorting machine, the problem of uneven product stacking in the receiving frame is solved, enabling flat stacking and convenient transfer of workpieces.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHANGHAI BAOCHENG TRAFFIC EQUIP CO LTD
- Filing Date
- 2025-06-13
- Publication Date
- 2026-06-05
AI Technical Summary
In the glass disc image sorting machine, the products are piled up unevenly in the receiving frame, which makes handling inconvenient and easily causes the products to fall off.
A sorting component including a shaking component was designed. By cooperating with the sliding frame and the shaking component, the receiving frame is shaken, making the workpieces stacked more evenly.
The design of the shaking component makes the workpieces stacked more evenly in the receiving frame, making it easier for workers to move them and reducing the risk of products falling.
Smart Images
Figure CN224321893U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of glass disc image sorting machine technology, and in particular to a sorting component for a glass disc image sorting machine. Background Technology
[0002] The glass disc imaging sorting machine is a high-precision automated optical inspection device, mainly used for the rapid screening of small precision parts (such as screws, nuts, metal sheets, plastic parts, ceramic parts, etc.) for surface defects, size, shape and other parameters. The products are arranged individually on a high-transmittance glass disc, which is driven by a motor to rotate or translate, ensuring that each product enters the imaging area.
[0003] After the camera photographs and analyzes the products, it categorizes them into qualified and defective products, which are then pushed to different unloading areas. The products fall through the unloading pipe into the collection boxes at the bottom. Once the collection boxes are full, they are removed, and empty collection boxes are placed under the unloading pipe. Since the collection boxes remain stationary when catching the products, they tend to accumulate in a certain area. If this area becomes too high, the products will fall to lower areas. However, this area is still higher than the others, and the unevenness can cause products or parts to fall during manual handling, making them difficult to move. Utility Model Content
[0004] Therefore, it is necessary to provide a sorting component for a glass disc image sorting machine that can keep products flat within the receiving frame, addressing the aforementioned technical problems.
[0005] The sorting component for a glass disc image sorting machine provided by this utility model includes:
[0006] The cabinet is equipped with a vibratory feeder for transporting materials.
[0007] A support plate is fixedly installed on one side of the cabinet.
[0008] A glass turntable is rotatably mounted on the support plate;
[0009] Multiple cameras are mounted on the support plate and located on one side of the glass turntable.
[0010] A feeding pipe is fixedly inserted through the support plate and is located on one side of the glass turntable; multiple pipes are provided.
[0011] A fixing frame is located below the support plate and has a slot on it;
[0012] A sliding frame is slidably mounted on top of the fixed frame;
[0013] The receiving frame is movably installed inside the sliding frame and its size is smaller than that of the sliding frame.
[0014] A shaking component is disposed within the sliding frame and is used to drive the receiving frame to shake.
[0015] In one embodiment, the shaking component includes a partition plate, which is fixedly installed inside the sliding frame. A movable rod is movably disposed through the center of the partition plate. A positioning block is fixedly disposed on one side of the movable rod, and a slot is formed on the positioning block. A locking rod is fixedly disposed on one side of the receiving frame, and the locking rod is movably engaged with the slot. A circular plate is fixedly disposed on the side of the movable rod away from the positioning block, and the circular plate is connected to the partition plate by a spring.
[0016] In one embodiment, a rotating rod is movably disposed through one side of the sliding frame, and a rotating disk is fixedly disposed at one end of the rotating rod. Multiple limiting blocks are arranged in a circular array on the side of the rotating disk near the circular plate. An inclined groove is formed on the limiting block. A limiting rod is fixedly disposed at the end of the circular plate near the rotating disk, and one end of the limiting rod movably abuts against the inclined groove.
[0017] In one embodiment, a gear is fixedly mounted on the end of the rotating rod away from the rotating disk, and a rack is fixedly mounted on one side of the fixed frame, with the gear meshing with the rack for transmission.
[0018] In one embodiment, the number of the fixing frames is the same as the number of the feeding tubes, and the number of sliding frames on a single fixing frame is set to multiple, with the multiple sliding frames moving to the bottom of the feeding tube in turn.
[0019] In one embodiment, the fixed frame is axially symmetrically provided with rotating plates at both ends, a triangular plate is rotatably provided at one end of the rotating plate, a swing plate is movably connected to the end of the triangular plate away from the rotating plate, the end of the swing plate away from the triangular plate is rotatably connected to the fixed frame, the two triangular plates are connected together by a connecting plate, a push plate is movably connected to the center of the triangular plate, and a plurality of push rods are linearly arranged on the push plate, the push rods movably abutting against the sliding frame.
[0020] The sorting component used in the glass disc image sorting machine described above can make the receiving frame full of workpieces shake within the sliding frame through the shaking component, so that the workpieces are stacked more evenly. Attached Figure Description
[0021] To more clearly illustrate the technical solutions in this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.
[0022] Figure 1 This is a schematic diagram of the overall structure of the present invention;
[0023] Figure 2 This is a schematic diagram of the structure of the fixing frame in this utility model;
[0024] Figure 3 This is a schematic diagram of the internal structure of the sliding frame in this utility model;
[0025] Figure 4 This is a schematic diagram of the spring structure in this utility model;
[0026] Figure 5 This is a schematic diagram of the triangular plate in this utility model.
[0027] Figure label:
[0028] 1. Cabinet; 2. Support plate; 3. Glass turntable; 4. Vibratory feeder; 5. Camera; 6. Feeding pipe; 7. Fixing frame; 71. Groove; 8. Vibration component; 81. Partition; 82. Moving rod; 83. Positioning block; 84. Slot; 85. Locking rod; 86. Round plate; 9. Spring; 10. Sliding frame; 11. Receiving frame; 12. Rotating rod; 13. Turntable; 14. Limiting block; 141. Inclined groove; 15. Limiting rod; 16. Gear; 17. Rack; 18. Rotating plate; 19. Triangular plate; 20. Swinging plate; 21. Connecting plate; 22. Push plate; 23. Push rod. Detailed Implementation
[0029] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0030] It should be noted that when a component is referred to as being "fixed to" or "set on" another component, it can be directly on the other component or there may be an intermediate component. When a component is considered to be "connected to" another component, it can be directly connected to the other component or there may be an intermediate component present. The terms "vertical," "horizontal," "upper," "lower," "left," "right," and similar expressions used in this specification are for illustrative purposes only and do not represent the only possible implementation.
[0031] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this utility model, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified.
[0032] In this utility model, unless otherwise explicitly specified and limited, "above" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature and the second feature are in indirect contact through an intermediate medium. Furthermore, "above," "on top of," and "over" the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.
[0033] Unless otherwise defined, all technical and scientific terms used in this specification have the same meaning as commonly understood by one of ordinary skill in the art to which this specification belongs. The terminology used in this specification is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and / or" as used in this specification includes any and all combinations of one or more of the associated listed items.
[0034] The following is combined Figures 1-5 This invention describes a sorting component for a glass disc image sorting machine.
[0035] like Figures 1-4 As shown, in one embodiment, the sorting assembly for a glass disc image sorting machine includes a cabinet 1, a support plate 2, a glass turntable 3, a camera 5, a feeding pipe 6, a fixing frame 7, a sliding frame 10, a receiving frame 11, and a shaking assembly 8.
[0036] The cabinet 1 is equipped with a vibratory feeder 4, which can be used for workpiece unloading. A support plate 2 is installed on one side of the cabinet 1, and a glass turntable 3 is rotatably installed on the support plate 2. The camera 5 can detect the workpieces on the glass turntable 3 and divide the workpieces into qualified products and defective products. They fall into the corresponding receiving frames 11 through different unloading pipes 6. After the receiving frame 11 is full, the sliding frame 10 moves laterally along the fixed frame 7, which drives the receiving frame 11 to move. The new receiving frame 11 then moves back to the unloading pipe 6. The shaking component 8 can drive the receiving frame 11 filled with workpieces to shake, so that the workpieces are stacked more evenly.
[0037] Specifically, the vibrating plate 4 drives the workpiece to be transported to the glass turntable 3. The glass turntable 3 rotates and drives the workpiece to pass through multiple cameras 5 for inspection. After taking pictures and comparing the results, the cameras 5 divide the workpiece into qualified products and defective products. They fall into the corresponding receiving frames 11 through different feeding pipes 6. When the receiving frame 11 under the feeding pipe 6 is full, the sliding frame 10 moves laterally along the fixed frame 7. The sliding frame 10 moves the receiving frame 11 full of workpieces to one side. During the movement, the shaking component 8 shakes the receiving frame 11 to make the workpieces stack more evenly and facilitate the transfer of the workers. Another sliding frame 10 moves the empty receiving frame 11 to the bottom of the feeding pipe 6 to continue to catch the falling workpieces. The cabinet 1 and the support plate 2 provide support.
[0038] See Figure 3 and Figure 4 As shown, in this embodiment, the shaking component 8 includes a partition 81, which is fixedly installed inside the sliding frame 10. A moving rod 82 is movably disposed through the center of the partition 81. A positioning block 83 is fixedly disposed on one side of the moving rod 82. A slot 84 is provided on the positioning block 83. A locking rod 85 is fixedly disposed on one side of the receiving frame 11. The locking rod 85 is movably engaged with the slot 84. A circular plate 86 is fixedly disposed on the side of the moving rod 82 away from the positioning block 83. The circular plate 86 is connected to the partition 81 by a spring 9.
[0039] Specifically, when the sliding frame 10 moves the receiving frame 11 filled with workpieces laterally, the locking rod 85 on one side of the receiving frame 11 is movably engaged in the slot 84 opened in the positioning block 83. The moving rod 82 moves laterally to one side along the partition 81. The moving rod 82 moves the positioning block 83 and the locking rod 85 laterally, which will move the receiving frame 11 away from the partition 81. At the same time, the circular plate 86 also moves laterally, thereby compressing the spring 9. After moving laterally for a certain distance, the force applied to the moving rod 82 is removed. Under the action of the spring 9, the circular plate 86, the moving rod 82, the positioning block 83, the locking rod 85 and the receiving frame 11 will quickly return to the initial position. With the help of the characteristics of the spring 9, the receiving frame 11 will produce a shaking sensation. Repeat the above operation many times to make the workpieces stacked more evenly. The elastic potential energy of the spring 9 must be strong enough so that it can pull the receiving frame 11 and the workpiece during the recovery process. This design is suitable for lighter workpieces, such as plastic parts.
[0040] See Figure 4 As shown, in this embodiment, a rotating rod 12 is movably and through one side of the sliding frame 10, and a rotating disk 13 is fixedly provided at one end of the rotating rod 12. A plurality of limiting blocks 14 are arranged in a ring array on the side of the rotating disk 13 near the circular plate 86. An inclined groove 141 is provided on the limiting block 14. A limiting rod 15 is fixedly provided at one end of the circular plate 86 near the rotating disk 13, and one end of the limiting rod 15 is movably abutting against the inclined groove 141.
[0041] Specifically, when the sliding frame 10 moves the receiving frame 11 filled with workpieces laterally, the rotating rod 12 rotates counterclockwise. The rotation of the rotating rod 12 will cause the rotating disk 13 to rotate, and the rotation of the rotating disk 13 will cause the limiting block 14 to rotate. When rotating in this direction, the lower part of the inclined groove 141 of the limiting block 14 first abuts against the limiting rod 15. The limiting rod 15 moves upward relative to the lower part of the inclined groove 141, which will drive the limiting rod 15, the circular plate 86, the moving rod 82, and the positioning block 83. The lever 85 and receiving frame 11 move laterally, compressing the spring 9. Then the limiting rod 15 moves to the top of the limiting block 14. The limiting block 14 continues to rotate, and the limiting rod 15 will disengage from the limiting block 14 and re-abut against the surface of the rotating disk 13. The spring 9 returns to its original state, which will drive the receiving frame 11 to quickly return to its initial position, generating a shaking sensation to make the workpieces stack flat. After all the workpieces have been transferred, the sliding frame 10 and the receiving frame 11 are placed last for easy access to the workpieces later.
[0042] See Figure 2 and Figure 3 As shown, in this embodiment, a gear 16 is fixedly installed at the end of the rotating rod 12 away from the rotating disk 13, and a rack 17 is fixedly installed on one side of the fixed frame 7. The gear 16 and the rack 17 mesh and transmit power.
[0043] Specifically, when the sliding frame 10 drives the receiving frame 11 filled with workpieces to move laterally, the gear 16 will mesh with the rack 17 to achieve counterclockwise rotation of the gear 16 and the rotating rod 12, which can ultimately achieve the shaking of the receiving frame 11.
[0044] See Figure 1 and Figure 2 As shown, in this embodiment, the number of fixing frames 7 is the same as the number of feeding tubes 6, and the number of sliding frames 10 on a single fixing frame 7 is set to multiple, with multiple sliding frames 10 moving to the bottom of the feeding tube 6 in turn.
[0045] Specifically, after the receiving frame 11 below the feed tube 6 is full, the sliding frame 10 and the receiving frame 11 are moved along the fixed frame 7. The receiving frame 11 and the sliding frame 10 filled with workpieces are moved to one side to wait for the workers to transfer them. The empty receiving frame 11 and the corresponding sliding frame 10 are moved to the bottom of the feed tube 6 to continue to catch the falling workpieces.
[0046] See Figure 2 and Figure 5 As shown, in this embodiment, the fixed frame 7 is axially symmetrically provided with rotating plates 18 at both ends, and a triangular plate 19 is rotatably provided at one end of the rotating plate 18. A swing plate 20 is movably connected to the end of the triangular plate 19 away from the rotating plate 18. The end of the swing plate 20 away from the triangular plate 19 is rotatably connected to the fixed frame 7. The two triangular plates 19 are connected together by a connecting plate 21. A push plate 22 is movably connected to the center of the triangular plate 19. Multiple push rods 23 are linearly arranged on the push plate 22. The push rods 23 movably abut against the sliding frame 10.
[0047] Specifically, after the receiving frame 11 is full, the motor of the rotating plate 18 is started. The rotation of the rotating plate 18 will drive the triangular plate 19 to rotate, thereby causing the swing plate 20 on one side to swing. The connecting plate 21 can ensure the stability of the triangular plate 19 during rotation. During the rotation of the triangular plate 19, the push plate 22 and the push rod 23 will rotate. The push rod 23 rotates along the slot 71 and pushes multiple sliding frames 10 to one side. This can realize that the receiving frame 11 filled with workpieces and the corresponding sliding frame 10 are moved to one side of the discharge tube 6, and the empty receiving frame 11 and the corresponding sliding frame 10 are moved to the bottom of the discharge tube 6. This step realizes the autonomous pushing and transfer of the sliding frame 10 through the cooperation of the rotating plate 18, the triangular plate 19, the push plate 22 and the push rod 23. The operation is convenient and quick.
[0048] The technical features of the above embodiments can be combined in any way. For the sake of brevity, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0049] The above-described embodiments are merely illustrative of several implementations of this utility model, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of this utility model. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these all fall within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the appended claims.
Claims
1. A sorting assembly for a glass disc image sorting machine, characterized in that, include: The cabinet is equipped with a vibratory feeder for transporting materials. A support plate is fixedly installed on one side of the cabinet. A glass turntable is rotatably mounted on the support plate; Multiple cameras are mounted on the support plate and located on one side of the glass turntable. A feeding pipe is fixedly inserted through the support plate and is located on one side of the glass turntable; multiple pipes are provided. A fixing frame is located below the support plate and has a slot on it; A sliding frame is slidably mounted on top of the fixed frame; The receiving frame is movably installed inside the sliding frame and its size is smaller than that of the sliding frame. A shaking component is disposed within the sliding frame and is used to drive the receiving frame to shake.
2. The sorting assembly for a glass disc image sorting machine according to claim 1, characterized in that, The vibration component includes a partition plate, which is fixedly installed inside the sliding frame. A movable rod is movably disposed through the center of the partition plate. A positioning block is fixedly disposed on one side of the movable rod, and a slot is provided on the positioning block. A locking rod is fixedly disposed on one side of the receiving frame, and the locking rod is movably engaged with the slot. A circular plate is fixedly disposed on the side of the movable rod away from the positioning block, and the circular plate is connected to the partition plate by a spring.
3. The sorting assembly for a glass disc image sorting machine according to claim 2, characterized in that, A rotating rod is movably connected through one side of the sliding frame. A rotating disk is fixedly installed at one end of the rotating rod. Multiple limiting blocks are arranged in a circular array on the side of the rotating disk near the circular plate. An inclined groove is opened on the limiting block. A limiting rod is fixedly installed at the end of the circular plate near the rotating disk. One end of the limiting rod is movably abutting against the inclined groove.
4. The sorting assembly for a glass disc image sorting machine according to claim 3, characterized in that, A gear is fixedly installed at the end of the rotating rod away from the rotating disk, and a rack is fixedly installed on one side of the fixed frame. The gear meshes with the rack for transmission.
5. The sorting assembly for a glass disc image sorting machine according to claim 2, characterized in that, The number of fixed frames is the same as the number of feeding tubes, and the number of sliding frames on a single fixed frame is set to multiple, with the multiple sliding frames moving to the bottom of the feeding tube in turn.
6. The sorting assembly for a glass disc image sorting machine according to claim 5, characterized in that, The fixed frame has rotating plates symmetrically rotated at both ends. A triangular plate is rotatably mounted on one end of the rotating plate. A swing plate is movably connected to the end of the triangular plate away from the rotating plate. The end of the swing plate away from the triangular plate is rotatably connected to the fixed frame. The two triangular plates are connected together by a connecting plate. A push plate is movably connected to the center of the triangular plate. Multiple push rods are linearly arranged on the push plate. The push rods movably abut against the sliding frame.