A dust removal device for a ceramic tile surface

Abstract

The utility model is suitable for ceramic tile dust removal equipment technical field discloses a kind of dust removal device of ceramic tile surface, including conveying component, cleaning component, dust collection head, dust collection pipe and dust collection component.Dust collection component is fixedly installed above conveying component.The utility model is by being provided with dust collection head in the both sides of cleaning component, and being provided with strip dust collection hole in the bottom of dust collection head, when using dust removal device, strip dust collection hole bottom of dust collection head faces tile surface and cleaning component, under the negative pressure effect generated by dust collection component through dust collection pipe, the dust and chippings generated during cleaning can be quickly sucked, and dust collection head is respectively arranged in the both sides of cleaning component, the dust collection coverage is enlarged, so that the dust collection effect is improved.In addition, compared with dust collection hole uniformly distributed around brush roller, strip dust collection hole is not easy to block, while the dust collection effect is not reduced, dust collection head also does not need to be cleaned and maintained frequently.

Description

Technical Field

[0001] This utility model relates to the technical field of ceramic tile dust removal equipment, and in particular to a dust removal device for ceramic tile surfaces. Background Technology

[0002] The existing tile production process first involves pressing powdered raw materials into shape using a press. After sintering, the tile body requires polishing. Dust and debris remain on both the tile body and the polished tile surface. This dust and debris typically originate from residual raw materials adhering to the tile surface and ceramic fragments remaining after polishing. Therefore, dust removal treatment is necessary for both the tile body and the polished tile surface.

[0003] Existing surface dust removal devices for ceramic tiles, such as the ceramic tile surface dust removal device disclosed in Chinese Patent Application No. 201420623373.X, include a conveyor frame and a conveying device for continuously conveying ceramic tiles mounted on the conveyor frame. A cleaning device is located above the conveying device on the conveyor frame. The cleaning device includes left and right support frames that can be raised and lowered and are located on the left and right sides of the conveyor frame, and a brush roller that can be rotatably mounted between the left and right support frames via a drive device. To enable the brush roller to simultaneously perform cleaning and dust extraction functions, the aforementioned disclosed brush roller has cleaning brushes on its circumference, and the circumferential sidewalls of the brush roller are also evenly distributed with suction holes. A suction pipe is inserted into one end of the brush roller, and the suction pipe is connected to the suction port of a vacuum cleaner. The suction pipe can remove the dust adhering to the cleaning brushes after brushing.

[0004] However, the aforementioned brush roller has a complex structure, and dust can get embedded in the base of the brush or around the suction holes. Long-term use can easily clog the suction holes and affect the suction effect. Utility Model Content

[0005] The present invention aims to provide a dust removal device for ceramic tile surfaces, which solves the problem that the brush rollers of existing ceramic tile surface dust removal devices have complex structures and are prone to clogging of the suction holes after long-term use, thus affecting the dust removal effect.

[0006] This utility model provides a dust removal device for ceramic tile surfaces, including a conveying assembly and a cleaning assembly fixed above the conveying assembly along the width direction of the conveying assembly; it also includes:

[0007] The vacuum head is a vacuum cover that is parallel to the width direction of the conveying component. There are two vacuum heads in total, and the two vacuum heads are respectively located on both sides of the cleaning component. The bottom of the vacuum head is provided with a strip-shaped vacuum hole along the length direction of the vacuum head.

[0008] A vacuum hose, which is connected to a vacuum head;

[0009] A vacuuming assembly, which is connected to a vacuuming hose.

[0010] Optionally, the dust removal device for the tile surface further includes two sets of support components; each set of support components includes two vertically mounted support rods on the conveying assembly, the dust suction head is located between the two support rods, and the dust suction head is oscillatingly connected to the support rods.

[0011] Optionally, the vacuum head is connected to two rotating rods at both ends; the rotating rods are horizontally inserted through the support rods, and a first limiting nut that is threadedly engaged with the rotating rods is fitted on the rotating rods; the first limiting nut is located on both sides of the support rods.

[0012] Optionally, the cleaning component includes:

[0013] The support is in the shape of an inverted U and is positioned above the conveying assembly along the width direction of the conveying assembly;

[0014] A cleaning roller is rotatably disposed between two sides of the support, and a cleaning brush is provided on the outer periphery of the cleaning roller;

[0015] A first drive mechanism is fixedly connected to a bracket, and the output shaft of the first drive mechanism is connected to the cleaning roller via a transmission.

[0016] A lifting beam, which is fixed above the support;

[0017] The suspension rod is vertically fixed to the top of the support and is vertically movable through the suspension beam;

[0018] The second limiting nut is sleeved on the lifting rod and is threadedly engaged with the lifting rod. The second limiting nut is located above the lifting beam and contacts the top of the lifting beam.

[0019] Optionally, the cleaning roller has two parts, and the two cleaning rollers are driven by a transmission mechanism, which can be any one of a gear transmission mechanism, a belt transmission mechanism, and a chain transmission mechanism.

[0020] Optionally, the gear transmission mechanism includes gears coaxially arranged with the two cleaning rollers; the two gears are meshed; a gearbox is provided on the outer side of the bracket, and both gears are located inside the gearbox.

[0021] Optionally, at least two booms are provided.

[0022] Optionally, a support column is vertically provided on one side of the bottom of the lifting beam, and a mounting plate is provided at the bottom of the support column. The mounting plate has mounting holes that mate with anchor bolts, and a structural reinforcing plate is provided at the bottom of the lifting beam to connect with the support column.

[0023] Optionally, the dust collection component is a vacuum cleaner or a cyclone separator.

[0024] Optionally, the conveying assembly includes a conveyor frame, a belt conveyor component disposed on the conveyor frame along the length of the conveyor frame, a second drive mechanism disposed on the conveyor frame, and a dust collection tray disposed on the conveyor frame and located below the belt conveyor component; the output shaft of the second drive mechanism is connected to the belt conveyor component in a transmission manner.

[0025] Beneficial effects:

[0026] This invention provides a dust removal device for ceramic tile surfaces. By arranging suction heads on both sides of the cleaning assembly, and providing strip-shaped suction holes at the bottom of each suction head, the device allows the suction holes to face both the tile surface and the cleaning assembly. Under the negative pressure generated by the suction pipe, dust and debris generated during cleaning are quickly extracted. Furthermore, the placement of the suction heads on both sides of the cleaning assembly expands the suction coverage, improving the cleaning effect. In addition, compared to suction holes evenly distributed around the brush roller, the strip-shaped suction holes are less prone to clogging, thus maintaining the cleaning effect and eliminating the need for frequent cleaning and maintenance of the suction heads. Attached Figure Description

[0027] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the structures shown in these drawings without creative effort.

[0028] Figure 1 This is a schematic diagram of the structure of the dust removal device for ceramic tile surfaces provided by this utility model. Figure 1 .

[0029] Figure 2 yes Figure 1 Enlarged view of part A in the middle.

[0030] Figure 3 This is a schematic diagram of the cleaning assembly suspended below the lifting beam.

[0031] Figure 4 yes Figure 3 Enlarged view of section B.

[0032] Figure 5 yes Figure 3 Enlarged view of section C.

[0033] Figure 6 This is a schematic diagram of the vacuum cleaner head.

[0034] Figure 7 This is a schematic diagram of the structure of the dust removal device for ceramic tile surfaces provided by this utility model. Figure 2 .

[0035] Explanation of icon numbers:

[0036] 1-Conveying assembly; 101-Conveying frame; 102-Belt conveyor components; 103-Dust collection tray;

[0037] 2-Sweeping assembly; 21-Bracket; 211-Side; 22-Cleaning roller; 23-First drive mechanism; 24-Lifting beam; 25-Lifting rod; 26-Second limit nut; 27-Transmission mechanism; 271-Gear; 28-Gearbox;

[0038] 3-Vacuum head; 31-Strip vacuum hole; 4-Vacuum hose; 5-Vacuum assembly;

[0039] 6-Supporting component; 61-Supporting rod;

[0040] 7-Structural reinforcing plate; 8-Rotating rod; 9-First limit nut; 10-Support column; 11-Mounting plate; 111-Mounting hole; 12-Ceramic tile or ceramic tile blank. Detailed Implementation

[0041] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0042] It should be noted that all directional indicators (such as up, down, left, right, front, back, etc.) in the embodiments of this utility model are only used to explain the relative positional relationship and movement of each component in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indicator will also change accordingly.

[0043] It should also be noted that when a component is described as "fixed to" or "set on" another component, it can be directly on the other component or there may be an intervening component present. When a component is described as "connected to" another component, it can be directly connected to the other component or there may be an intervening component present.

[0044] Furthermore, the use of terms such as "first" and "second" in this utility model is for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. Additionally, the technical solutions of the various embodiments can be combined with each other, but only on the basis of being achievable by those skilled in the art. When the combination of technical solutions is contradictory or impossible to implement, such a combination of technical solutions should be considered non-existent and not within the scope of protection claimed by this utility model.

[0045] Please see Figures 1 to 7 This utility model provides a dust removal device for the surface of ceramic tiles. This dust removal device can remove dust from the surface of ceramic tile blanks or from the surface of polished ceramic tiles. When it is used to remove dust from the surface of polished ceramic tiles, it can be used in conjunction with existing ceramic tile spraying devices and wiping devices.

[0046] Specifically, the dust removal device for the tile surface includes a conveying assembly 1, a cleaning assembly 2, a suction head 3, a suction pipe 4, and a suction assembly 5. The cleaning assembly 2 is used to clean dust, ceramic debris, etc., from the surface of the tile body or polished tiles. It is fixedly installed above the conveying assembly 1 along its width direction, which refers to the direction perpendicular to the conveying direction of the conveying assembly 1. The suction head 3 is a suction cover parallel to the width direction of the conveying assembly 1, and there are two suction heads 3, respectively located on both sides of the cleaning assembly 2. The bottom of each suction head 3 has a strip-shaped suction hole 31 along its length. The suction pipe 4 is connected to the suction head 3. The suction assembly 5 is connected to the suction pipe 4.

[0047] By setting suction heads 3 on both sides of the cleaning component 2, with the strip-shaped suction holes 31 at the bottom of the suction heads 3 facing the tile surface (the tile surface refers to the surface of the polished ceramic tile or ceramic tile body) and the cleaning component 2, the dust and debris generated during cleaning can be quickly sucked up under the negative pressure generated by the suction pipe 4 through the suction component 5. Moreover, the suction heads 3 are respectively set on both sides of the cleaning component 2, which expands the suction coverage area and improves the suction effect. In addition, compared with the suction holes evenly distributed around the brush roller, the strip-shaped suction holes 31 are less prone to clogging, which does not reduce the suction effect and also eliminates the need for frequent cleaning and maintenance of the suction heads 3.

[0048] like Figure 7As shown, in an optional embodiment, the dust collection assembly 5 can be a vacuum cleaner or a cyclone separator. When the dust collection assembly 5 is a cyclone separator, the air outlet of the cyclone separator is connected to an induced draft fan (not shown) through an air outlet pipe (not shown in the figure). In order to collect the dust separated by the cyclone separator, a powder collection box can be installed at the discharge port at the bottom of the cyclone separator.

[0049] like Figures 1 to 4 As shown, in an optional embodiment, the dust removal device for the tile surface further includes two sets of support components 6; each set of support components 6 includes two support rods 61 vertically mounted on the conveying assembly 1. The suction head 3 is located between the two support rods 61, and the suction head 3 is oscillatingly connected to the support rods 61. This allows the angle between the strip-shaped suction hole 31 and the tile surface to be adjusted by oscillating the suction head 3, so that the strip-shaped suction hole 31 faces the tile surface and the cleaning assembly 2, thereby improving the targeting and effectiveness of the suction and further enhancing the suction effect.

[0050] like Figure 3 and Figure 4 As shown, in an optional embodiment, the vacuum head 3 is connected to two rotating rods 8 at both ends; the rotating rods 8 are horizontally inserted through the support rod 61 so that the rotating rods 8 and the support rod 61 are rotatably connected, thereby allowing the vacuum head 3 to swing by rotating the rotating rods 8. In order to fix the angle between the strip-shaped vacuum hole 31 and the brick surface, a first limiting nut 9 that is threadedly engaged with the rotating rod 8 is fitted on the rotating rod 8, and a first limiting nut 9 is fitted on the rotating rods 8 on both sides of the support rod 61. Thus, when the first limiting nut 9 is tightened to press against the support rod 61, the rotating rod 8 and the vacuum head 3 can be prevented from rotating on their own, thereby fixing the angle between the strip-shaped vacuum hole 31 and the brick surface.

[0051] To facilitate the rotation of the rotating rod 8, a knob can be installed at one end of the rotating rod 8.

[0052] like Figure 1 and Figure 3 As shown, in an optional embodiment, the cleaning assembly 2 includes a bracket 21, a cleaning roller 22, a first drive mechanism 23, a lifting beam 24, a lifting rod 25, and a second limiting nut 26.

[0053] Specifically, the support 21 is inverted U-shaped and positioned above the conveying assembly 1 along its width. The cleaning roller 22 is rotatably mounted between the two sides 211 of the support 21 via a rotating shaft, and its outer periphery is equipped with cleaning brushes (not shown in the attached diagram) for sweeping dust and debris, making it simpler than existing brush roller structures. The first drive mechanism 23 can be a drive motor, which is fixedly connected to the support 21, and its output shaft is drively connected to the rotating shaft of the cleaning roller 22, enabling the cleaning roller 22 to rotate and clean the brick surface conveyed below it.

[0054] Specifically, the hanging beam 24 is fixed above the support 21. The hanging rod 25 is vertically fixed to the top of the support 21 and is vertically movable through the hanging beam 24. Thus, the height of the support 21 and the cleaning roller 22 can be adjusted by moving the hanging rod 25 up and down, so that the cleaning roller 22 can adapt to the needs of cleaning the surface of tiles or tile blanks of different thicknesses.

[0055] The second limiting nut 26 is sleeved on the suspension rod 25, and the second limiting nut 26 is threadedly engaged with the suspension rod 25. The second limiting nut 26 is located above the suspension beam 24 and contacts the top of the suspension beam 24. By sleeved on the suspension rod 25 with the second limiting nut 26 positioned above the suspension beam 24 and in contact with the top of the suspension beam 24, the suspension rod 25 is limited by the second limiting nut 26, preventing it from falling downwards. This allows the cleaning roller 22 to maintain a height that meets the cleaning requirements.

[0056] Understandably, after the second limiting nut 26 is fitted onto the hanger 25, the height of the cleaning roller 22 can be adjusted by adjusting the position of the second limiting nut 26 on the hanger 25.

[0057] like Figure 3 As shown, in an optional embodiment, at least two suspension rods 25 are provided. Multiple suspension rods 25 simultaneously suspend the support 21 and the cleaning roller 22, which can evenly distribute the weight of the support 21, the cleaning roller 22, and the first drive mechanism 23. This avoids concentrated force on a single suspension rod 25, preventing the support 21 from tilting or swaying, ensuring a stable cleaning distance between the cleaning roller 22 and the tile surface, improving the consistency of the cleaning effect, and also preventing the suspension rods 25 from breaking, which could lead to production safety and equipment damage accidents.

[0058] like Figure 3 and Figure 5As shown, in an optional embodiment, two cleaning rollers 22 are provided, which can form a denser cleaning brush coverage area, thereby enhancing the sweeping force of brick dust and debris, and effectively cleaning the brick surface. To enable the two cleaning rollers 22 to perform cleaning operations simultaneously, they are driven by a transmission mechanism 27. The transmission mechanism 27 can be any one of a gear transmission mechanism 27, a belt transmission mechanism 27, or a chain transmission mechanism 27. The belt transmission mechanism 27 includes pulleys coaxially arranged with the two cleaning rollers 22 and a transmission belt wound around both pulleys. The chain transmission mechanism 27 includes sprockets coaxially arranged with the two cleaning rollers 22 and a transmission chain wound around both sprockets.

[0059] like Figure 3 and Figure 5 As shown, in an optional embodiment, the gear 271 transmission mechanism 27 includes gears 271 coaxially arranged with the two cleaning rollers 22; the two gears 271 are meshed together; a gearbox 28 is provided on the outer side of the side 211 of the bracket 21, and both gears 271 are located inside the gearbox 28 (the aforementioned rotating shaft extends to the outer side of the side 211 of the bracket 21, so that the gears 271 mounted on the rotating shaft are located on the outer side of the side 211 of the bracket 21). The meshing transmission of the gears 271 enables the two cleaning rollers 22 to rotate synchronously and at the same speed, avoiding uneven cleaning force or inconsistent brush wear caused by differences in rotation speed, and improving the uniformity of the cleaning effect. The gearbox 28 prevents dust and debris from falling onto the gears 271, ensuring the transmission accuracy of the gears 271, while reducing the wear and failure risk of the gears 271.

[0060] like Figure 3 As shown, in an optional embodiment, a support column 10 is vertically provided at the bottom of one side of the lifting beam 24. A mounting plate 11 is provided at the bottom of the support column 10, and mounting holes 111 are provided on the mounting plate 11 to mate with anchor bolts. This allows the support column 10 to be fixed to the ground via the mounting plate 11 and anchor bolts, enabling the weight of the lifting beam 24 and the cleaning assembly 2 to be directly transferred to the ground, forming a rigid support. A structural reinforcing plate 7 is provided at the bottom of the lifting beam 24, connecting to the support column 10. The structural reinforcing plate 7 enhances the connection rigidity between the support column 10 and the lifting beam 24, effectively improving the structural strength of the lifting beam 24 and preventing breakage under prolonged load.

[0061] like Figure 1As shown, optionally, the conveying assembly 1 includes a conveyor frame 101, a belt conveyor component 102 disposed on the conveyor frame 101 along its length, a second drive mechanism disposed on the conveyor frame 101, and a dust collection tray 103 disposed on the conveyor frame 101 and located below the belt conveyor component 102. The second drive mechanism (not shown in the figure) can also be a drive motor, the output shaft of which is connected to the belt conveyor component 102. The belt conveyor component 102 is existing technology, which can realize the continuous and stable conveying of ceramic tile blanks or polished ceramic tiles, adapt to the automation requirements of the production line, ensure seamless connection between the dust removal process and the preceding and following processes, and improve production efficiency. By setting the dust collection tray 103 below the belt conveyor component 102, dust and debris (especially ceramic tile powder) falling during the cleaning process can be directly collected, preventing them from accumulating at the bottom of the conveying assembly 1, and facilitating centralized cleaning and recycling.

[0062] The above description is only a preferred embodiment of the present utility model and does not limit the patent scope of the present utility model. All equivalent structural transformations made under the inventive concept of the present utility model using the contents of the present utility model specification and drawings, or direct / indirect applications in other related technical fields, are included within the patent protection scope of the present utility model.

Claims

1. A dust removal device for ceramic tile surfaces, comprising a conveying assembly (1) and a cleaning assembly (2) fixedly disposed above the conveying assembly (1) along the width direction of the conveying assembly (1); characterized in that, Also includes: The vacuum head (3) is a vacuum cover that is parallel to the width direction of the conveying component (1), and there are two vacuum heads (3). The two vacuum heads (3) are respectively located on both sides of the cleaning component (2). The bottom of the vacuum head (3) is provided with a strip-shaped vacuum hole (31) along the length direction of the vacuum head (3). A vacuum tube (4) is connected to a vacuum head (3); A vacuuming assembly (5) is connected to a vacuuming pipe (4).

2. The dust removal device for ceramic tile surfaces according to claim 1, characterized in that, It also includes two sets of support components (6); each set of support components (6) includes two vertical support rods (61) mounted on the conveying assembly (1), the dust suction head (3) is located between the two support rods (61), and the dust suction head (3) is swayingly connected to the support rods (61).

3. The dust removal device for ceramic tile surfaces according to claim 1, characterized in that, The vacuum head (3) is connected to two rotating rods (8) at both ends; the rotating rods (8) are horizontally inserted through the support rod (61), and a first limiting nut (9) is fitted on the rotating rods (8) and threadedly engaged with the rotating rods (8); the first limiting nut (9) is located on both sides of the support rod (61).

4. The dust removal device for ceramic tile surfaces according to claim 1, characterized in that, The cleaning component (2) includes: The bracket (21) is in the shape of an inverted U and is located above the conveying assembly (1) along the width direction of the conveying assembly (1); A cleaning roller (22) is rotatably disposed between two sides (211) of the bracket (21), and a cleaning brush is provided on the outer periphery of the cleaning roller (22); The first drive mechanism (23) is fixedly connected to the bracket (21), and the output shaft of the first drive mechanism (23) is connected to the cleaning roller (22) in a transmission connection. A lifting beam (24) is fixed above the support (21); The suspension rod (25) is vertically fixed to the top of the bracket (21) and vertically movable through the suspension beam (24); The second limiting nut (26) is sleeved on the lifting rod (25) and threadedly engaged with the lifting rod (25). The second limiting nut (26) is located above the lifting beam (24) and contacts the top of the lifting beam (24).

5. The dust removal device for ceramic tile surfaces according to claim 4, characterized in that, The cleaning roller (22) is provided with two rollers, and the two cleaning rollers (22) are driven by a transmission mechanism (27). The transmission mechanism (27) can be any one of a gear transmission mechanism, a belt transmission mechanism, or a chain transmission mechanism.

6. The dust removal device for ceramic tile surfaces according to claim 5, characterized in that, The gear transmission mechanism includes a gear (271) coaxially arranged with the two cleaning rollers (22); the two gears (271) are meshed and connected; a gearbox (28) is provided on the outside of the side (211) of the bracket (21), and both gears (271) are located in the gearbox (28).

7. The dust removal device for ceramic tile surfaces according to claim 4, characterized in that, The suspension rod (25) has at least two rods.

8. The dust removal device for ceramic tile surfaces according to claim 4, characterized in that, A support column (10) is vertically provided on one side of the bottom of the lifting beam (24). A mounting plate (11) is provided at the bottom of the support column (10). The mounting plate (11) has mounting holes (111) that cooperate with anchor bolts. A structural reinforcing plate (7) connected to the support column (10) is provided at the bottom of the lifting beam (24).

9. The dust removal device for ceramic tile surfaces according to claim 1, characterized in that, The dust collection component (5) is a vacuum cleaner or a cyclone separator.

10. The dust removal device for ceramic tile surfaces according to claim 1, characterized in that, The conveying assembly (1) includes a conveyor frame (101), a belt conveyor component (102) disposed on the conveyor frame (101) along the length direction of the conveyor frame (101), a second drive mechanism disposed on the conveyor frame (101), and a dust collection tray (103) disposed on the conveyor frame (101) and located below the belt conveyor component (102); the output shaft of the second drive mechanism is connected to the belt conveyor component (102) in a transmission connection.

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