A wear-resistant ball batch cleaning and drying integrated equipment

Abstract

The utility model discloses a kind of wear-resisting ball batch cleaning and drying integrated equipment, it is related to wear-resisting ball production technical field, including elevator, rotary feeding module and cleaning and drying module;The elevator is used to convey wear-resisting ball to the inside of rotary feeding module after lifting;The cleaning and drying module is connected in series in the discharge port of rotary feeding module, and cleaning and drying module can successively flush and dry wear-resisting ball.This wear-resisting ball batch cleaning and drying integrated equipment, by the orderly feeding of rotary feeding module, cooperate cleaning and drying module to successively complete cleaning and drying process, realize the continuous, automated batch operation, compared with traditional step-by-step operation, greatly improve cleaning and drying efficiency, reduce labor cost;At the same time, the uniformity of the reasonable structure design of equipment guarantees cleaning and drying, effectively improve product quality, and reduce secondary pollution and damage risk brought by transfer link, reduce production cost in all directions.

Description

Technical Field

[0001] This utility model relates to the field of wear-resistant ball production technology, specifically to an integrated equipment for batch cleaning and drying of wear-resistant balls. Background Technology

[0002] In industrial production, wear-resistant balls are a key component widely used in many fields such as mining, building materials, and power. Traditionally, the cleaning and drying of wear-resistant balls is carried out in a step-by-step manner.

[0003] In the cleaning process, wear-resistant balls are usually placed in a cleaning tank and cleaned with cleaning agents by manual or simple mechanical stirring. This cleaning method is not only inefficient and difficult to process in batches, but also produces inconsistent cleaning results and easily leaves cleaning dead spots, resulting in some impurities on the surface of the wear-resistant balls not being completely removed.

[0004] In addition, the step-by-step cleaning and drying process requires frequent transfer of wear-resistant balls, which increases labor costs and operational complexity. Utility Model Content

[0005] To address the shortcomings of existing technologies, this invention provides an integrated equipment for batch cleaning and drying of wear-resistant balls, solving the problems mentioned in the background section.

[0006] To achieve the above objectives, this utility model is implemented through the following technical solution: an integrated equipment for batch cleaning and drying of wear-resistant balls, including a hoist, a rotary feeding module, and a cleaning and drying module; the hoist is used to lift the wear-resistant balls and transport them into the rotary feeding module; the cleaning and drying module is connected in series to the outlet of the rotary feeding module, and the cleaning and drying module can sequentially rinse and dry the wear-resistant balls.

[0007] Furthermore, the rotary feeding module includes a support frame, an annular enclosure, several rollers, a turntable, and a rotary drive mechanism; the annular enclosure is fixed to the upper part of the support frame, and the rollers support the turntable to rotate within the annular enclosure; the rotary drive mechanism drives the turntable to rotate, so that the wear-resistant balls are transported to the cleaning and drying module in an orderly manner.

[0008] Furthermore, the rotary drive mechanism includes a base plate, a reducer, a drive sprocket, a main shaft, a driven sprocket, a chain, and a rotary drive motor; the reducer drives the main shaft to rotate via the chain, thereby causing the turntable to rotate.

[0009] Furthermore, the upper part of the annular enclosure is fixed with a second bracket, and the end of the second bracket is connected to a "J"-shaped guide plate; the guide plate is adjacent to the discharge port of the annular enclosure, and its lower surface does not contact the upper surface of the turntable, and is used to guide the wear-resistant balls into the cleaning and drying module.

[0010] Furthermore, the cleaning and drying module includes a support frame, a conveying trough, an auger, a cleaning cover, a drying cover, a water pipe network, and a drying pipe network; the inlet of the conveying trough is connected to the outlet of the rotary feeding module, and the auger is driven to rotate by a feeding drive motor, pushing the wear-resistant balls to move along the conveying trough.

[0011] Furthermore, the conveying trough is divided into a cleaning section and a drying section; the cleaning section is equipped with a spray end and a drain pipe, and the drying section is equipped with a drying pipe network and a heat recovery pipe; the connection between the two sections is equipped with a ramp and a curtain to prevent water flow and hot air flow from interfering with each other.

[0012] Furthermore, the front end of the auger is connected to a flow divider plate via a bearing, and the flow divider plate is fixed inside the discharge port of the rotary feeding module; the end of the flow divider plate is connected to a "V"-shaped guide plate, which is used to divert the wear-resistant balls to both sides of the auger.

[0013] Furthermore, the discharge port of the conveying trough of the cleaning and drying module is connected to the discharge pipe, and the wear-resistant balls are synchronously pushed into the discharge pipe via the ramp when the auger rotates.

[0014] This invention provides an integrated equipment for batch cleaning and drying of wear-resistant balls. Compared with the prior art, it has the following advantages:

[0015] This integrated batch cleaning and drying equipment for wear-resistant balls uses a rotating feeding module to feed materials in an orderly manner, and the cleaning and drying modules work together to complete the cleaning and drying processes sequentially. This achieves continuous and automated batch operation, which significantly improves cleaning and drying efficiency and reduces labor costs compared to traditional step-by-step operations. At the same time, the reasonable structural design of the equipment ensures the uniformity of cleaning and drying, effectively improves product quality, and reduces the risk of secondary pollution and damage caused by transfer links, thus reducing production costs in all aspects. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of this utility model;

[0017] Figure 2 This is a schematic diagram showing the disassembled structure of the rotary feeding module in this utility model;

[0018] Figure 3 This is a schematic diagram of the rotary drive mechanism in this utility model;

[0019] Figure 4 This is a schematic diagram showing the disassembled structure of the cleaning and drying module in this utility model;

[0020] Figure 5 This is a top view of the cleaning and drying module after assembly in this utility model.

[0021] In the diagram: 1. Elevator; 2. Rotary feeding module; 21. Support 1; 22. Circular enclosure; 23. Roller; 24. Turntable; 25. Rotary drive mechanism; 251. Base plate; 252. Reducer 1; 253. Drive sprocket; 254. Main shaft; 255. Driven sprocket; 256. Chain; 257. Rotary drive motor; 26. Support 2; 27. Guide plate; 3. Cleaning and drying module; 31. Support 3; 32. Conveying trough; 33. Screwdriver; 34. Diverter plate; 35. Cleaning cover; 36. Drying cover; 37. Water pipe network; 38. Drying pipe network; 39. Drainage pipe; 310. Discharge pipe; 311. Reducer 2; 312. Material conveying drive motor; 313. Guide plate; 314. Bearing; 4. Wear-resistant ball. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Please see Figure 1-5 This utility model provides a technical solution: an integrated equipment for batch cleaning and drying of wear-resistant balls, including a hoist 1, a rotary feeding module 2, and a cleaning and drying module 3. The hoist 1 can lift the wear-resistant balls to a certain height and then transport them into the interior of the rotary feeding module 2. The hoist 1 adopts existing technology, and its specific structure and working principle will not be detailed here. The cleaning and drying module 3 is installed in series at the outlet of the rotary feeding module 2. The rotary feeding module 2 can transport the scattered wear-resistant balls to the cleaning and drying module 3 in sequence. The cleaning and drying module 3 can wash and dry the wear-resistant balls in sequence.

[0024] The rotary feeding module 2 includes a support frame 21, an annular barrier 22 mounted on the upper part of the support frame 21, and several rollers 23 mounted inside the annular barrier 22 on the upper part of the support frame 21. A turntable 24 is rotatably mounted inside the annular barrier 22, supported by the rollers 23. A rotary drive mechanism 25 is mounted inside the support frame 21, and the drive end of the rotary drive mechanism 25 is connected and fixed to the bottom end of the turntable 24. That is, the rotary drive mechanism 25 can drive the turntable 24 to rotate within the annular barrier 22. The internal rotation of the turntable 24 is supported by several rollers 23 without affecting the rotation of the turntable 24. After the wear-resistant balls are lifted by the elevator 1, they fall onto the turntable 24 and are located in the annular enclosure 22. The upper part of the annular enclosure 22 is fixed with a second bracket 26, and the end of the second bracket 26 is connected to a guide plate 27. The guide plate 27 is located near the discharge port of the annular enclosure 22, and the lower surface of the guide plate 27 does not contact the upper surface of the turntable 24. The guide plate 27 is set with a "J" shaped structure.

[0025] The rotary drive mechanism 25 includes a base plate 251 installed inside the bracket 21. A reducer 252 is installed on the upper part of the base plate 251. The power output end of the reducer 252 extends to the lower part of the base plate 251 and is equipped with a drive sprocket 253. The main shaft 254 is rotatably connected inside the base plate 251. A driven sprocket 255 is installed outside the main shaft 254 and below the base plate 251. The drive sprocket 253 and the driven sprocket 255 are connected by a chain 256. A rotary drive motor 257 is installed on the side of the base plate 251. The drive end of the rotary drive motor 257 is connected and fixed to the power input end of the reducer 252.

[0026] The cleaning and drying module 3 includes a support 31. A conveying trough 32 is installed on the upper part of the support 31. The inlet of the conveying trough 32 is connected to the outlet of the rotary feeding module 2. An auger 33 is rotatably installed inside the conveying trough 32. A cleaning cover 35 and a drying cover 36 are respectively installed on the upper part of the conveying trough 32. A water pipe network 37 and a drying pipe network 38 are respectively installed on the upper part of the cleaning cover 35 and the drying cover 36. Several spray ends of the water pipe network 37 and several air outlets of the drying pipe network 38 are located inside the cleaning cover 35 and the drying cover 36, respectively, so as to clean and dry the wear-resistant balls. The water pipe network 37 and the drying pipe network 38 are respectively connected to an external water supply device and a heating gas device, which are not shown in the figure.

[0027] A reducer 311 is installed at the end of the conveying trough 32. The power output end of the reducer 311 is connected and fixed to the auger 33, and the power input end of the reducer 311 is connected and fixed to the drive end of the material conveying drive motor 312. The discharge port below the end of the conveying trough 32 is connected to the discharge pipe 310. The material conveying drive motor 312 can drive the auger 33 to rotate through the reducer 311. The rotation of the auger 33 can push several wear-resistant balls located in the conveying trough 32 to roll synchronously toward the discharge pipe 310.

[0028] The end of the auger 33 facing the rotary feeding module 2 is rotatably connected to the diverter plate 34 via the bearing 314. The diverter plate 34 is fixed inside the discharge port of the rotary feeding module 2. Without affecting the rotation of the auger 33, the diverter plate 34 can support the auger 33. The end of the diverter plate 34 away from the bearing 314 is fixedly connected to the guide plate 313 with a "V" shape. When the wear-resistant balls are located at the discharge port of the rotary feeding module 2, they will be pushed into the interior of the conveying trough 32. During the entry process, through the action of the guide plate 313 and the diverter plate 34, the wear-resistant balls can be divided into two rows, located on both sides of the auger 33.

[0029] The conveying trough 32 includes a cleaning section and a drying section. The bottom of the cleaning section is connected to a drain pipe 39. A ramp is provided at the junction of the cleaning section and the drying section. The ramp prevents water in the cleaning section from flowing into the drying section without affecting the rolling of the wear-resistant balls inside the conveying trough 32. A curtain is also provided at the junction of the cleaning section and the drying section. The curtain does not affect the conveying of the wear-resistant balls by the auger 33 and can also play a role in relative isolation to prevent the hot airflow in the drying section from entering the cleaning section. In addition, a heat recovery pipe is connected to the side of the drying section. The heat recovery pipe is not shown in the figure. That is to say, the drying gas with residual heat will be collected back through the heat recovery pipe.

[0030] When the equipment is working, the staff pours the wear-resistant balls 4 to be cleaned into the rotary feeding module 2. The rotary feeding module 2 conveys the wear-resistant balls 4 to the rotary feeding module 2. The rotary drive motor 257 in the rotary feeding module 2 drives the drive sprocket 253 to rotate through the reducer 252. Under the action of the chain 256, the driven sprocket 255 is driven to rotate, thereby driving the main shaft 254 to rotate. Since the top of the main shaft 254 is connected and fixed to the turntable 24, the turntable 24 will rotate accordingly. After the turntable 24 rotates, under the action of the guide plate 27, it will convey the wear-resistant balls 4 on its upper part to the outlet of the annular enclosure 22. At the outlet position, it is divided into two rows by the diversion action of the guide plate 313 and the diverting plate 34 and enters the conveying trough 32.

[0031] The material conveying drive motor 312 drives the auger 33 to rotate through the reducer 311. According to the conveying characteristics of the auger 33, the auger 33 pushes the wear-resistant balls 4 in the conveying trough 32 towards the discharge pipe 310. During the rolling process, the water pipe network 37 sprays water onto the surface of the wear-resistant balls 4 to clean them. As the wear-resistant balls 4 are continuously pushed by the auger 33, the cleaned wear-resistant balls 4 arrive at the drying section of the conveying trough 32. High-temperature gas is conveyed through the drying pipe network 38 to dry the wear-resistant balls 4. Finally, the balls are discharged from the equipment through the discharge pipe 310, thus completing the batch cleaning and drying of the wear-resistant balls 4.

Claims

1. An integrated equipment for batch cleaning and drying of wear-resistant balls, characterized in that, It includes an elevator (1), a rotary feeding module (2), and a cleaning and drying module (3); the elevator (1) is used to lift the wear-resistant balls and transport them into the rotary feeding module (2); the cleaning and drying module (3) is connected in series to the outlet of the rotary feeding module (2), and the cleaning and drying module (3) can sequentially rinse and dry the wear-resistant balls; The cleaning and drying module (3) includes a support frame (31), a conveying trough (32), an auger (33), a cleaning cover (35), a drying cover (36), a water pipe network (37), and a drying pipe network (38); the inlet of the conveying trough (32) is connected to the outlet of the rotary feeding module (2), and the auger (33) is driven to rotate by the material conveying drive motor (312), pushing the wear-resistant balls to move along the conveying trough (32); The conveying trough (32) is divided into a cleaning section and a drying section; the cleaning section is equipped with a spray end and a drain pipe (39), and the drying section is equipped with a drying pipe network (38) and a heat recovery pipe; the connection between the two sections is equipped with a ramp and a curtain to prevent water flow and hot air flow from interfering with each other; The front end of the auger (33) is connected to the diverter plate (34) via a bearing (314), and the diverter plate (34) is fixed inside the discharge port of the rotary feeding module (2); the end of the diverter plate (34) is connected to a "V"-shaped guide plate (313) to divert the wear-resistant balls to both sides of the auger (33); The discharge port of the conveying trough (32) of the cleaning and drying module (3) is connected to the discharge pipe (310). When the auger (33) rotates, it synchronously pushes the wear-resistant balls through the slope into the discharge pipe (310).

2. The integrated equipment for batch cleaning and drying of wear-resistant balls according to claim 1, characterized in that, The rotary feeding module (2) includes a support (21), an annular enclosure (22), several rollers (23), a turntable (24), and a rotary drive mechanism (25). The annular enclosure (22) is fixed to the upper part of the support (21), and the rollers (23) support the turntable (24) to rotate within the annular enclosure (22). The rotary drive mechanism (25) drives the turntable (24) to rotate, so that the wear-resistant balls are transported to the cleaning and drying module (3) in an orderly manner.

3. The integrated equipment for batch cleaning and drying of wear-resistant balls according to claim 2, characterized in that, The rotary drive mechanism (25) includes a base plate (251), a reducer (252), a drive sprocket (253), a main shaft (254), a driven sprocket (255), a chain (256), and a rotary drive motor (257); the reducer (252) drives the main shaft (254) to rotate through the chain (256), thereby driving the turntable (24) to rotate.

4. The integrated equipment for batch cleaning and drying of wear-resistant balls according to claim 2, characterized in that, The upper part of the ring enclosure (22) is fixed with a second bracket (26), and the end of the second bracket (26) is connected to a "J"-shaped guide plate (27); the guide plate (27) is adjacent to the outlet of the ring enclosure (22), and its lower surface does not contact the upper surface of the turntable (24), and is used to guide the wear-resistant balls into the cleaning and drying module (3).

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