Rust removal device for anticorrosion construction
By using a conveyor belt and a position adjustment mechanism in conjunction with a clamping assembly, automatic flipping and double-sided rust removal of metal sheets are achieved, solving the problem of frequent flipping and positioning required in existing technologies and improving rust removal efficiency and convenience.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGSU ZELIN ENERGY SAVING TECH CO LTD
- Filing Date
- 2025-04-24
- Publication Date
- 2026-06-05
AI Technical Summary
Existing anti-corrosion construction water-based rust removal equipment requires frequent flipping and positioning when removing rust from both sides of metal plates, which increases the labor intensity of workers and reduces work efficiency, especially when processing large batches, significantly affecting the construction progress.
A rust removal device for anti-corrosion construction was designed, comprising a conveyor belt, a position adjustment mechanism, a clamping assembly, and a high-pressure rust removal mechanism, which realizes automatic flipping of plates and double-sided rust removal, and is combined with an air drying assembly for automated processing.
It achieves automated processing of double-sided rust removal and air drying of plates, reducing manual flipping operations and improving rust removal efficiency and convenience.
Smart Images

Figure CN224321926U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of rust removal devices, specifically to a rust removal device for anti-corrosion construction. Background Technology
[0002] In metal corrosion protection construction, rust removal is a crucial pretreatment step, directly affecting the adhesion and corrosion resistance of the coating. High-pressure water jet rust removal technology has been widely used in recent years due to its environmentally friendly and efficient characteristics. This technology mainly utilizes the impact of high-pressure water jets and the water skid effect to break down the adhesion of the rust layer and old coating to the metal substrate, thereby achieving surface cleaning. Compared to traditional rust removal methods such as sandblasting and mechanical grinding, high-pressure water jet rust removal produces no dust pollution and causes less damage to the substrate, making it particularly suitable for surface treatment of large plates or complex structures.
[0003] Chinese patent document CN 214817820U discloses a water-based rust removal device for anti-corrosion construction, relating to the technical field of rust removal equipment. Specifically, it is a water-based rust removal device for anti-corrosion construction, including a housing with a first through-hole inside, and a sealed bearing fixedly connected inside the first through-hole. However, the above technical solution still has the following drawbacks: when performing double-sided rust removal on metal plates, one side must be treated first before the limiting mechanism is released, the plate is manually flipped and re-fixed, and then the rust removal work on the other side can be carried out. This operation method not only increases the labor intensity of workers but also reduces overall work efficiency. Especially when processing large batches of plates, frequent flipping and repositioning significantly affect the construction progress.
[0004] Therefore, a rust removal device for anti-corrosion construction is proposed. Utility Model Content
[0005] The purpose of this utility model is to provide a rust removal device for anti-corrosion construction in order to solve the problems mentioned in the background art.
[0006] To achieve the above objectives, this utility model specifically adopts the following technical solution:
[0007] A rust removal device for anti-corrosion construction includes a treatment box. A partition is fixedly connected to the inner wall of the treatment box. Flow ports are provided through the left and right side walls of the treatment box and the surface of the partition. A conveyor belt passes through the center of the flow ports. Position adjustment mechanisms are provided on both the left and right sides of the partition. Clamping components for limiting the position of the plate are provided on the surface of the position adjustment mechanisms. A high-pressure rust removal mechanism is provided on the left side of the top surface of the treatment box, and a drying component is provided on the right side of the top surface of the treatment box.
[0008] Furthermore, the position adjustment mechanism includes a first motor, which is fixedly installed on the top surface of the processing box. The output end of the first motor is fixedly connected to a first threaded rod, and a mounting plate is threadedly connected to the surface of the first threaded rod. A sliding column is fixedly connected to the inner wall of the processing box, and the sliding column is slidably connected to the mounting plate. A second motor is fixedly installed on the surface of the mounting plate, and a rotating shaft is fixedly connected to the output end of the second motor.
[0009] Furthermore, the clamping assembly includes a mounting frame, which is fixedly mounted on the end of the rotating shaft. A support plate is fixedly connected to the end of the mounting frame, and an electric push rod is fixedly mounted on the bottom surface of the mounting frame. A support rod is fixedly connected to the telescopic end of the electric push rod, and a pressure plate is fixedly connected to the end of the support rod.
[0010] Furthermore, the high-pressure rust removal mechanism includes a water storage tank, which is fixedly installed on the top surface of the treatment box. A water pump is fixedly installed on the right side of the water storage tank, and the inlet end of the water pump is connected to the inside of the water storage tank. A connecting hose is fixedly connected to the outlet end of the water pump, and a fixed pipe is fixedly connected to the end of the connecting hose. A high-pressure nozzle is fixedly connected to the bottom surface of the fixed pipe. A third motor is fixedly installed on the top surface of the treatment box, and a second threaded rod is fixedly connected to the output end of the third motor. An installation rod is threadedly connected to the surface of the second threaded rod, and the installation rod is fixedly connected to the fixed pipe. A sliding groove is formed through the top surface of the treatment box, and the inner wall of the sliding groove is slidably connected to the surface of the installation rod.
[0011] Furthermore, the air-drying assembly includes a fan, which is fixedly installed on the top surface of the processing box. An air outlet pipe is fixedly connected to the air outlet end of the fan, and an air diffuser is fixedly connected to the end of the air outlet pipe.
[0012] Furthermore, the front of the treatment box is hinged with a sealed door, the surface of the treatment box is embedded with an observation window, and a drain pipe is fixedly inserted into the front of the treatment box.
[0013] The beneficial effects of this utility model are as follows:
[0014] The sheet material to be processed is placed on the surface of the partition and conveyed to the area below the high-pressure rust removal mechanism via a conveyor belt. The high-pressure rust removal mechanism removes rust from the surface of the sheet material. Then, a clamping assembly clamps and secures the edges of the sheet material. A position adjustment mechanism then controls the clamping assembly and the sheet material to rise, detaching the sheet material from the conveyor belt surface. The position adjustment mechanism then controls the rotation of the clamping assembly and the sheet material to flip the sheet material over. After flipping, the sheet material is returned to the surface of the conveyor belt, where the high-pressure rust removal mechanism removes rust from the other side. After processing, the sheet material is conveyed to the area below the drying assembly via a conveyor belt. The drying assembly dries the surface of the sheet material. With the cooperation of the position adjustment mechanism and the clamping assembly, both sides of the sheet material can be dried. Finally, the sheet material is conveyed out of the processing box via a conveyor belt. This system achieves automatic and comprehensive rust removal of sheet materials without the need for manual flipping, making the rust removal process easier and less labor-intensive, and effectively improving rust removal efficiency. Attached Figure Description
[0015] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0016] Figure 2 This is a cross-sectional view of the structure of this utility model;
[0017] Figure 3 This is a partial structural side view of the present invention;
[0018] Figure 4 This is a right view of the structure of the high-pressure rust removal mechanism of this utility model;
[0019] Figure 5 This is a schematic diagram of the structure of the air-drying component of this utility model;
[0020] Reference numerals: 1. Processing box; 2. Partition; 3. Flow port; 4. Drain pipe; 5. Position adjustment mechanism; 501. First motor; 502. First threaded rod; 503. Mounting plate; 504. Second motor; 505. Rotating shaft; 506. Sliding column; 6. Clamping assembly; 601. Mounting frame; 602. Support plate; 603. Electric push rod; 604. Support rod; 605. Pressure plate; 7. High-pressure rust removal mechanism; 701. Water tank; 702. Water pump; 703. Connecting hose; 704. Fixed pipe; 705. High-pressure nozzle; 706. Third motor; 707. Second threaded rod; 708. Mounting rod; 709. Slide groove; 8. Air drying assembly; 801. Fan; 802. Air outlet pipe; 803. Ventilation hood; 9. Conveyor belt; 10. Airtight door; 11. Observation window. Detailed Implementation
[0021] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. The components of the embodiments of this utility model described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.
[0022] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.
[0023] It should be noted that similar reference numerals and letters in the following figures indicate similar items; therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures. Furthermore, the terms "first," "second," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.
[0024] All electrical components mentioned in this article are connected to an external main controller and 220V AC mains power, and the main controller can be a conventional known device such as a computer that can control it.
[0025] In the description of the embodiments of this utility model, it should be noted that the terms "inner", "outer", "upper", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship in which the utility model product is usually placed when in use. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0026] like Figures 1 to 5As shown, the rust removal device for anti-corrosion construction includes a treatment box 1. A partition 2 is fixedly connected to the inner wall of the treatment box 1. Flow ports 3 are opened through the left and right side walls of the treatment box 1 and the surface of the partition 2. A conveyor belt 9 is installed in the middle of the flow port 3. Position adjustment mechanisms 5 are provided on both the left and right sides of the partition 2. Clamping components 6 for limiting the plate are provided on the surface of the position adjustment mechanism 5. A high-pressure rust removal mechanism 7 is provided on the left side of the top surface of the treatment box 1, and a drying component 8 is provided on the right side of the top surface of the treatment box 1. More specifically, the board to be processed is placed on the surface of the partition 2 and conveyed to the area below the high-pressure rust removal mechanism 7 via the conveyor belt 9. The high-pressure rust removal mechanism 7 removes rust from the surface of the board. Then, the edges of the board are clamped and fixed by the clamping component 6. The position adjustment mechanism 5 controls the clamping component 6 and the board to rise, so that the board is detached from the surface of the conveyor belt 9. The position adjustment mechanism 5 then controls the clamping component 6 and the board to rotate, so that the board is flipped over. After flipping, the board is returned to the surface of the conveyor belt 9, and the other side of the board is removed by the high-pressure rust removal mechanism 7. After processing, the board is conveyed to the area below the drying component 8 via the conveyor belt 9. The drying component 8 dries the surface of the board. With the cooperation of the position adjustment mechanism 5 and the clamping component 6, both sides of the board can be dried. After processing, the board is sent out of the processing box 1 via the conveyor belt 9.
[0027] The position adjustment mechanism 5 includes a first motor 501, which is fixedly mounted on the top surface of the processing box 1. A first threaded rod 502 is fixedly connected to the output end of the first motor 501. A mounting plate 503 is threadedly connected to the surface of the first threaded rod 502. A sliding column 506 is fixedly connected to the inner wall of the processing box 1, and the sliding column 506 is slidably connected to the mounting plate 503. A second motor 504 is fixedly mounted on the surface of the mounting plate 503, and a rotating shaft 505 is fixedly connected to the output end of the second motor 504. It should be noted that the operation of the first motor 501 drives the first threaded rod 502 to rotate. Under the action of the thread, the mounting plate 503 can slide along the surface of the sliding column 506, thereby controlling the movement of the second motor 504, the rotating shaft 505, and the clamping assembly 6, causing the plate to move vertically. By driving the rotating shaft 505 to rotate via the second motor 504, the rotation of the clamping assembly 6 and the plate can be controlled, thereby flipping the plate.
[0028] The clamping assembly 6 includes a mounting bracket 601, which is fixedly mounted on the end of the rotating shaft 505. A support plate 602 is fixedly connected to the end of the mounting bracket 601. An electric push rod 603 is fixedly mounted on the bottom surface of the mounting bracket 601. A support rod 604 is fixedly connected to the telescopic end of the electric push rod 603, and a pressure plate 605 is fixedly connected to the end of the support rod 604. More specifically, by operating the electric push rod 603, the support rod 604 is driven to move downward, thereby pulling the pressure plate 605 downward. Through the cooperation of the pressure plate 605 and the support plate 602, the edge of the sheet material can be clamped and fixed.
[0029] The high-pressure rust removal mechanism 7 includes a water storage tank 701, which is fixedly installed on the top surface of the treatment box 1. A water pump 702 is fixedly installed on the right side of the water storage tank 701, and the inlet end of the water pump 702 is connected to the inside of the water storage tank 701. A connecting hose 703 is fixedly connected to the outlet end of the water pump 702. A fixing pipe 704 is fixedly connected to the end of the connecting hose 703. A high-pressure nozzle 705 is fixedly connected to the bottom surface of the fixing pipe 704. A third motor 706 is fixedly installed on the top surface of the treatment box 1. A second threaded rod 707 is fixedly connected to the output end of the third motor 706. An installation rod 708 is threadedly connected to the surface of the second threaded rod 707, and the installation rod 708 is fixedly connected to the fixing pipe 704. A sliding groove 709 is opened through the top surface of the treatment box 1, and the inner wall of the sliding groove 709 is slidably connected to the surface of the installation rod 708. It should be noted that the water pump 702 operates to extract water from the water storage tank 701, and the water is transported through the connecting hose 703 and the fixed pipe 704. The high-speed water jet is sprayed out through the high-pressure nozzle 705 to remove rust from the surface of the plate. The third motor 706 operates to drive the second threaded rod 707 to rotate. Under the action of the thread, the mounting rod 708 will slide along the inner wall of the slide groove 709, thereby moving the fixed pipe 704 and the high-pressure nozzle 705, thus changing the rust removal position and performing comprehensive treatment on the plate.
[0030] The air-drying assembly 8 includes a fan 801, which is fixedly installed on the top surface of the processing box 1. An air outlet pipe 802 is fixedly connected to the air outlet end of the fan 801, and an air diffuser 803 is fixedly connected to the end of the air outlet pipe 802. More specifically, the operation of the fan 801 generates high-speed gas, which is discharged through the air outlet pipe 802 and the air diffuser 803 to dry the surface of the board. Combined with the position adjustment mechanism 5 and the clamping assembly 6 controlling the rotation of the board, the board can be thoroughly dried.
[0031] The treatment box 1 has a hinged airtight door 10 on its front, an observation window 11 embedded in its surface, and a drain pipe 4 fixedly connected to its front. It should be noted that the observation window 11 facilitates observation of the internal operation of the treatment box 1, the airtight door 10 allows for inspection and maintenance of the interior of the treatment box 1, and the drain pipe 4 allows for the discharge of wastewater from the treatment box 1.
[0032] In summary: The sheet material to be processed is placed on the surface of the partition 2 and conveyed to the area below the high-pressure rust removal mechanism 7 via the conveyor belt 9. The high-pressure rust removal mechanism 7 removes rust from the sheet material surface. Then, the clamping assembly 6 clamps and secures the edges of the sheet material. The position adjustment mechanism 5 controls the clamping assembly 6 and the sheet material to rise, causing the sheet material to detach from the surface of the conveyor belt 9. The position adjustment mechanism 5 then controls the rotation of the clamping assembly 6 and the sheet material to flip the sheet material over. After flipping, the sheet material is returned to the surface of the conveyor belt 9, where the high-pressure rust removal mechanism 7 removes rust from the other side. After processing, the sheet material is conveyed to the area below the drying assembly 8 via the conveyor belt 9. The drying assembly 8 dries the surface of the sheet material. With the cooperation of the position adjustment mechanism 5 and the clamping assembly 6, both sides of the sheet material can be dried. After processing, the sheet material is conveyed out of the processing box 1 via the conveyor belt 9. This system achieves automatic and comprehensive rust removal of the sheet material, eliminating the need for manual flipping and making the rust removal process easier and more efficient.
[0033] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A rust removal device for anti-corrosion construction, characterized in that, The equipment includes a processing box (1), with a partition (2) fixedly connected to the inner wall of the processing box (1). The left and right side walls of the processing box (1) and the surface of the partition (2) are all provided with flow ports (3). A conveyor belt (9) is passed through the middle of the flow port (3). Position adjustment mechanisms (5) are provided on both the left and right sides of the partition (2). The surface of the position adjustment mechanism (5) is provided with a clamping component (6) for limiting the plate. A high-pressure rust removal mechanism (7) is provided on the left side of the top surface of the processing box (1), and a drying component (8) is provided on the right side of the top surface of the processing box (1).
2. The rust removal device for anti-corrosion construction according to claim 1, characterized in that, The position adjustment mechanism (5) includes a first motor (501), which is fixedly installed on the top surface of the processing box (1). The output end of the first motor (501) is fixedly connected to a first threaded rod (502). The surface of the first threaded rod (502) is threadedly connected to a mounting plate (503). The inner wall of the processing box (1) is fixedly connected to a sliding column (506), which is slidably connected to the mounting plate (503). The surface of the mounting plate (503) is fixedly installed with a second motor (504), and the output end of the second motor (504) is fixedly connected to a rotating shaft (505).
3. The rust removal device for anti-corrosion construction according to claim 2, characterized in that, The clamping assembly (6) includes a mounting bracket (601), which is fixedly mounted on the end of the rotating shaft (505). A support plate (602) is fixedly connected to the end of the mounting bracket (601). An electric push rod (603) is fixedly mounted on the bottom surface of the mounting bracket (601). A support rod (604) is fixedly connected to the telescopic end of the electric push rod (603). A pressure plate (605) is fixedly connected to the end of the support rod (604).
4. The rust removal device for anti-corrosion construction according to claim 3, characterized in that, The high-pressure rust removal mechanism (7) includes a water storage tank (701), which is fixedly installed on the top surface of the treatment tank (1). A water pump (702) is fixedly installed on the right side of the water storage tank (701), and the inlet end of the water pump (702) is connected to the inside of the water storage tank (701). A connecting hose (703) is fixedly connected to the outlet end of the water pump (702), and a fixing pipe (704) is fixedly connected to the end of the connecting hose (703). The bottom surface of the fixing pipe (704) is fixedly connected to... A high-pressure nozzle (705) is connected to the top surface of the treatment box (1), a third motor (706) is fixedly installed, the output end of the third motor (706) is fixedly connected to a second threaded rod (707), the surface of the second threaded rod (707) is threadedly connected to an installation rod (708), and the installation rod (708) is fixedly connected to a fixed pipe (704). A sliding groove (709) is opened through the top surface of the treatment box (1), and the inner wall of the sliding groove (709) is slidably connected to the surface of the installation rod (708).
5. The rust removal device for anti-corrosion construction according to claim 1, characterized in that, The air drying assembly (8) includes a fan (801), and the fan (801) is fixedly installed on the top surface of the processing box (1). The air outlet end of the fan (801) is fixedly connected to an air outlet pipe (802), and the end of the air outlet pipe (802) is fixedly connected to an air diffuser (803).
6. The rust removal device for anti-corrosion construction according to claim 1, characterized in that, The front of the treatment box (1) is hinged with a sealed door (10), the surface of the treatment box (1) is embedded with an observation window (11), and a drain pipe (4) is fixedly inserted into the front of the treatment box (1).