A car intercooler crimping machine

Abstract

The utility model discloses a kind of automobile intercooler hemming machine, including support frame and fixed block, the side fixed connection of support frame has cleaning assembly, the side fixed connection of fixed block has cooling assembly, the cleaning assembly includes the fixed plate one fixedly connected in the side of support frame, the side screw thread connection of fixed plate one has spray head one, the side sliding connection of support frame has cleaning shaft, the top fixed connection of support frame has air pump;The cooling assembly includes the spray head two fixedly connected in the side of fixed block, the side fixed connection of fixed block has water pipe one, the side fixed connection of water pipe one has water pump one.The utility model is set through the setting of cleaning assembly, reaches the effect of cleaning, facilitate to remove the metal scrap and dust generated in processing process, avoid the influence of impurity processing precision, improve processing quality, reduce the demand of manual cleaning, improve production efficiency, prolong the service life of equipment.

Description

Technical Field

[0001] This utility model relates to the field of edge rolling machine technology, specifically an edge rolling machine for automotive intercoolers. Background Technology

[0002] The intercooler is a key component of a turbocharged system, used to cool high-temperature compressed air to improve engine combustion efficiency and power output. During manufacturing, the intercooler's metal casing typically requires edge rolling to ensure sealing and structural strength. However, traditional edge rolling machines have several drawbacks. For example, metal shavings generated during processing can easily accumulate, affecting machining accuracy; simultaneously, high-speed edge rolling can cause localized temperature increases, potentially impacting material properties or causing deformation.

[0003] Patent document CN216757882U discloses an automotive intercooler edge-rolling machine. The machine includes a worktable with a fixing frame in the center for securing components of the automotive intercooler. Each side of the fixing frame has a side edge-rolling assembly for processing the sides of the intercooler. Each side edge-rolling assembly includes a side guide rail parallel to the side of the intercooler, a side positioning seat slidably connected to the side guide rail, a side cutter seat, and a side folding cutter mounted on the side cutter seat. The side guide rail is fixed to the worktable, and a side processing guide rail is mounted on the side positioning seat, perpendicular to the side guide rail. The side cutter seat is slidably connected to the side processing guide rail. This invention provides an automotive intercooler edge-rolling machine that is simple to operate and highly efficient.

[0004] However, this automotive intercooler edge rolling machine is not easy to remove metal shavings and dust generated during the processing. Impurities can easily lead to a decrease in product precision, reduce processing quality, increase the need for manual cleaning, reduce production efficiency, and shorten the service life of the equipment. Utility Model Content

[0005] The main purpose of this utility model is to provide an automotive intercooler edge rolling machine, which can effectively solve the problems in the background art where the automotive intercooler edge rolling machine is not easy to remove metal shavings and dust generated during the processing, which reduces the processing quality, easily causes the product precision to decrease due to impurities, increases the need for manual cleaning, reduces production efficiency, and reduces the service life of the equipment.

[0006] To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0007] An automotive intercooler edge-rolling machine includes a support frame and a fixing block. A cleaning component is fixedly connected to one side of the support frame, and a cooling component is fixedly connected to one side of the fixing block.

[0008] The cleaning assembly includes a fixing plate fixedly connected to one side of a support frame, a nozzle threadedly connected to one side of the fixing plate, a cleaning shaft slidably connected to one side of the support frame, and an air pump fixedly connected to the top of the support frame.

[0009] The cooling component includes a second nozzle fixedly connected to one side of a fixed block, a first water supply pipe fixedly connected to one side of the fixed block, a first water pump fixedly connected to one side of the first water supply pipe, and a first water tank fixedly connected to one side of the first water pump.

[0010] Furthermore, a motor is fixedly connected to the top of the support frame, and a lead screw is threadedly connected to one side of the support frame.

[0011] Furthermore, a limit block is slidably connected to one side of the lead screw, and a support plate is fixedly connected to the bottom of the limit block.

[0012] Furthermore, a second motor is fixedly connected to one side of the lead screw, and a first pulley is fixedly connected to one side of the lead screw.

[0013] Furthermore, a belt is slidably connected to one side of the pulley one, and a pulley two is slidably connected to one side of the belt.

[0014] Furthermore, a fixing plate two is fixedly connected to one side of the water tank one, a fan is fixedly connected to one side of the fixing plate two, a protective shell is fixedly connected to one side of the fixing plate two, and a heat dissipation pipe is fixedly connected to one side of the fixing plate two.

[0015] Furthermore, a water outlet pipe is fixedly connected to one side of the heat dissipation pipe, and a water pump is fixedly connected to one side of the water outlet pipe.

[0016] Furthermore, a recycling bin is fixedly connected to one side of the second water pump, a filter screen is fixedly connected to one side of the recycling bin, and the edge-rolling machine body is fixedly connected to the bottom of the recycling bin.

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] 1. This utility model, through the design of the cleaning component, achieves its cleaning effect by starting motor two, which drives the lead screw to rotate. The rotation of the lead screw drives pulley one to rotate, which in turn drives the belt to move. The belt then drives pulley two to rotate, which in turn drives the lead screw to rotate. The rotation of both lead screws causes the support frame to move. Starting motor one drives the cleaning shaft to rotate. Starting the air pump delivers compressed gas to the fixed plate one, causing the nozzle to spray gas to clean the parts. This facilitates the removal of metal shavings and dust generated during processing, preventing impurities from affecting processing accuracy, improving processing quality, reducing the need for manual cleaning, increasing production efficiency, and extending the service life of the equipment.

[0019] 2. This utility model, through the setting of the cooling component, when in use, by starting water pump one, water pump one delivers coolant to the inside of the fixed block through water pipe one. As the coolant enters the fixed block, the nozzle sprays coolant to cool the pressure roller. The coolant flows into the recovery tank through the filter screen. By starting water pump two, water pump two delivers the coolant in the recovery tank to the heat dissipation pipe through water outlet pipe. By starting the fan, the fan cools the heat dissipation pipe, thereby achieving the heat dissipation effect, avoiding material deformation or performance degradation due to overheating, improving cooling efficiency, reducing coolant waste, and lowering production costs. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0021] Figure 2 This is a schematic diagram of the disassembled structure of this utility model;

[0022] Figure 3 This is a schematic diagram of the cleaning component structure of this utility model;

[0023] Figure 4 This is a schematic diagram of the cooling component structure of this utility model.

[0024] In the diagram: 1. Support frame; 2. Fixing block; 3. Cleaning assembly; 301. Fixing plate one; 302. Nozzle one; 303. Cleaning shaft; 304. Air pump; 4. Cooling assembly; 401. Nozzle two; 402. Water pipe one; 403. Water pump one; 404. Water tank one; 5. Motor one; 6. Lead screw; 7. Limiting block; 8. Support plate; 9. Motor two; 10. Pulley one; 11. Belt; 12. Pulley two; 13. Fixing plate two; 14. Fan; 15. Protective shell; 16. Heat dissipation pipe; 17. Water outlet pipe; 18. Water pump two; 19. Recycling box; 20. Filter screen; 21. Edge rolling machine body. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] like Figures 1-4 As shown, this utility model provides a technical solution: an automotive intercooler edge-rolling machine, including a support frame 1 and a fixing block 2. A cleaning component 3 is fixedly connected to one side of the support frame 1. The cleaning component 3 includes a fixing plate 301 fixedly connected to one side of the support frame 1, a nozzle 302 threadedly connected to one side of the fixing plate 301, a cleaning shaft 303 slidably connected to one side of the support frame 1, and an air pump 304 fixedly connected to the top of the support frame 1. Through the arrangement of the cleaning component 3, the cleaning function is achieved, facilitating the removal of metal shavings and dust generated during processing, preventing impurities from affecting processing accuracy, and improving processing efficiency. The improved quality reduces the need for manual cleaning, increases production efficiency, and extends the service life of the equipment. A cooling component 4 is fixedly connected to one side of the fixed block 2. The cooling component 4 includes a second nozzle 401 fixedly connected to one side of the fixed block 2, a first water pipe 402 fixedly connected to one side of the fixed block 2, a first water pump 403 fixedly connected to one side of the first water pipe 402, and a first water tank 404 fixedly connected to one side of the first water pump 403. Through the setting of the cooling component 4, heat dissipation is achieved, preventing materials from deforming or degrading due to overheating, improving cooling efficiency, reducing coolant waste, and lowering production costs.

[0027] like Figure 3 As shown, a motor 5 is fixedly connected to the top of the support frame 1, a lead screw 6 is threadedly connected to one side of the support frame 1, a limit block 7 is slidably connected to one side of the lead screw 6, and a support plate 8 is fixedly connected to the bottom of the limit block 7.

[0028] The support frame 1 serves to fix and support, the motor 5 drives the cleaning shaft 303 to rotate and clean the parts, the lead screw 6 drives the support frame 1 to move, the limit block 7 limits the support frame 1 to prevent it from moving excessively, and the support plate 8 supports and fixes the limit block 7.

[0029] like Figure 3 As shown, a motor 9 is fixedly connected to one side of the lead screw 6, a pulley 10 is fixedly connected to one side of the lead screw 6, a belt 11 is slidably connected to one side of the pulley 10, and a pulley 12 is slidably connected to one side of the belt 11.

[0030] Motor 29 provides power to drive the lead screw 6 to rotate. Pulley 10 and pulley 212 work in conjunction with belt 11 to drive the two lead screws 6 to rotate and move the support frame 1, thereby improving the coordination and stability of the equipment.

[0031] like Figure 4 As shown, a fixing plate 13 is fixedly connected to one side of water tank 404, a fan 14 is fixedly connected to one side of fixing plate 13, a protective shell 15 is fixedly connected to one side of fixing plate 13, and a heat dissipation pipe 16 is fixedly connected to one side of fixing plate 13.

[0032] The fixing plate 13 serves to support the fan 14. The fan 14 accelerates airflow, improves heat dissipation efficiency, cools the coolant inside the heat pipe 16, and prevents the coolant from overheating. The protective shell 15 protects the heat dissipation system, prevents damage to the heat pipe 16 and the fan 14, and extends their service life. The heat pipe 16 dissipates heat from the inside of the coolant, preventing the coolant from overheating.

[0033] like Figure 4 As shown, a water outlet pipe 17 is fixedly connected to one side of the heat dissipation pipe 16, and a water pump 18 is fixedly connected to one side of the water outlet pipe 17.

[0034] The outlet pipe 17 is used to transport the coolant inside the recovery tank 19 to the water tank 404, and the water pump 18 is used to transport the coolant inside the recovery tank 19 to the outlet pipe 17, thereby promoting coolant circulation and reducing coolant loss.

[0035] like Figure 4 As shown, a recycling bin 19 is fixedly connected to one side of the water pump 18, a filter screen 20 is fixedly connected to one side of the recycling bin 19, and a curling machine body 21 is fixedly connected to the bottom of the recycling bin 19.

[0036] The recycling bin 19 collects and stores used coolant, reducing coolant waste and improving coolant utilization. The filter screen 20 filters impurities in the coolant, preventing them from entering water pump 403 or water pump 18 and causing equipment damage, thus extending equipment life.

[0037] Working principle: In use, starting motor 29 causes motor 29 to drive lead screw 6 to rotate. The rotation of lead screw 6 causes pulley 10 to rotate. The rotation of pulley 10 causes pulley 10 to move belt 11. The movement of belt 11 causes belt 11 to rotate pulley 22. The rotation of pulley 22 causes pulley 22 to rotate lead screw 6. The rotation of both lead screws 6 causes lead screw 6 to move support frame 1. Starting motor 15 causes motor 15 to drive cleaning shaft 303 to rotate. Starting air pump 304 causes air pump 304 to deliver compressed gas to fixed plate 301. The nozzle 302 sprays gas to clean the parts, thereby achieving the cleaning effect.

[0038] In use, by starting water pump 403, the coolant is delivered to the fixed block 2 through water pipe 402. The coolant enters the fixed block 2, causing nozzle 401 to spray coolant to cool the pressure roller. The coolant flows through filter 20 into the recovery tank 19. By starting water pump 18, the coolant inside the recovery tank 19 is delivered to the heat dissipation pipe 16 through water outlet pipe 17. By starting fan 14, the heat dissipation pipe 16 is cooled, thus achieving the heat dissipation function. The above is the entire working process of the device. Any content not described in detail in this specification belongs to existing technology known to those skilled in the art.

[0039] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A crimping machine for an automotive intercooler, comprising a support frame (1) and a fixing block (2), characterized in that: A cleaning component (3) is fixedly connected to one side of the support frame (1), and a cooling component (4) is fixedly connected to one side of the fixing block (2). The cleaning assembly (3) includes a fixing plate (301) fixedly connected to one side of the support frame (1), a nozzle (302) threadedly connected to one side of the fixing plate (301), a cleaning shaft (303) slidably connected to one side of the support frame (1), and an air pump (304) fixedly connected to the top of the support frame (1). The cooling component (4) includes a nozzle two (401) fixedly connected to one side of the fixed block (2), a water pipe one (402) fixedly connected to one side of the fixed block (2), a water pump one (403) fixedly connected to one side of the water pipe one (402), and a water tank one (404) fixedly connected to one side of the water pump one (403).

2. The automotive intercooler edge-rolling machine according to claim 1, characterized in that: The top of the support frame (1) is fixedly connected to a motor (5), and a lead screw (6) is threadedly connected to one side of the support frame (1).

3. The automotive intercooler edge-rolling machine according to claim 2, characterized in that: A limiting block (7) is slidably connected to one side of the lead screw (6), and a support plate (8) is fixedly connected to the bottom of the limiting block (7).

4. The automotive intercooler edge-rolling machine according to claim 2, characterized in that: A motor (9) is fixedly connected to one side of the lead screw (6), and a pulley (10) is fixedly connected to one side of the lead screw (6).

5. The automotive intercooler edge-rolling machine according to claim 4, characterized in that: A belt (11) is slidably connected to one side of the pulley (10), and a pulley (12) is slidably connected to one side of the belt (11).

6. The automotive intercooler edge-rolling machine according to claim 1, characterized in that: A fixing plate 2 (13) is fixedly connected to one side of the water tank 1 (404), a fan (14) is fixedly connected to one side of the fixing plate 2 (13), a protective shell (15) is fixedly connected to one side of the fixing plate 2 (13), and a heat dissipation pipe (16) is fixedly connected to one side of the fixing plate 2 (13).

7. The automotive intercooler edge-rolling machine according to claim 6, characterized in that: A water outlet pipe (17) is fixedly connected to one side of the heat dissipation pipe (16), and a water pump (18) is fixedly connected to one side of the water outlet pipe (17).

8. The automotive intercooler edge-rolling machine according to claim 7, characterized in that: A recycling bin (19) is fixedly connected to one side of the second water pump (18), a filter screen (20) is fixedly connected to one side of the recycling bin (19), and a curling machine body (21) is fixedly connected to the bottom of the recycling bin (19).

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