A processing die for an alloyed forging
By designing demolding and positioning mechanisms, the difficulties in demolding alloy forgings and the problems in mold space control have been solved. This has enabled rapid and non-destructive demolding and precise positioning of alloy forgings, improving production efficiency and forging accuracy, and adapting to the forging of alloy materials of different sizes.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGYIN HUAZHOU TEXTILE FITTINGS CHEM CO LTD
- Filing Date
- 2025-04-23
- Publication Date
- 2026-06-05
AI Technical Summary
Existing equipment cannot effectively separate the mold from the forming material when demolding alloy forgings, and cannot control the actual usable space inside the mold, resulting in demolding difficulties and the inability to forge alloy materials of different sizes.
By employing a demolding mechanism and a positioning mechanism, and through the combined design of worm gear, worm wheel, gear and limit plate, the alloy forgings in the mold can be demolded quickly and positioned accurately, ensuring that the alloy material in the mold cavity plastically deforms according to the expected shape and size.
It enables rapid and non-destructive demolding of alloy forgings, improves production efficiency and equipment utilization, ensures the dimensional and shape accuracy of forgings, and adapts to the forging needs of alloy materials of different sizes.
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Figure CN224322343U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of alloy forging equipment, and in particular relates to a processing mold for alloy forgings. Background Technology
[0002] According to the published patent CN221559708U, a mold for processing alloy steel forgings that facilitates demolding includes a mounting base. A motor is fixedly connected to the right end of the mounting base. The drive end of the motor penetrates the inner wall of the mounting base and is fixedly connected to a transmission rod. A first gear is fixedly connected to the left end of the transmission rod. The mold body is adjusted and clamped by a simultaneously moving limiting plate, thus eliminating the need for workers to repeatedly adjust the mold body and effectively placing the mold body in the center of the mounting base. However, the following shortcomings still exist:
[0003] After the above equipment is completed, it simply demolds the alloy forgings in the mold. When the alloy material is completely attached to the mold, it is impossible to separate the mold from the formed material, and it is impossible to control the actual usable space in the mold. This may cause demolding difficulties, reduce demolding quality, and make it impossible to forge alloy materials of different sizes. Therefore, we propose a processing mold for alloy forgings. Utility Model Content
[0004] The purpose of this utility model is to provide a processing mold for alloy forgings. Through the demolding mechanism and positioning mechanism, it solves the problem that existing equipment simply demolds the alloy forgings in the mold. When the alloy material is completely attached to the mold, it is impossible to separate the mold from the formed material, and it is impossible to control the actual usable space in the mold. This may cause demolding difficulties, reduce demolding quality, and make it impossible to forge alloy materials of different sizes.
[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:
[0006] This utility model is a processing mold for alloy forgings, including a base, a mold body slidably connected to the top outer wall of the base, a motor frame fixedly connected to the outer wall of the mold body, and a demolding mechanism provided on the outer wall of the base.
[0007] The demolding mechanism includes a motor. A threaded rod is fixedly connected to the bottom output end of the motor via a coupling. A threaded rod sleeve is threadedly connected to the outer wall of the threaded rod. A slider is fixedly connected to the outer wall of the threaded rod sleeve near the base. The outer wall of the slider is slidably connected to the inner wall of the base. An arc-shaped groove is formed on the inner wall of the slider. A slide rail is fixedly connected to the inner wall of the base near the arc-shaped groove. A slide rod is slidably connected to the inner wall of the slide rail. The outer wall of the slide rod is slidably connected to the inner wall of the arc-shaped groove. A top plate is slidably connected to the inner wall of the slide rail. The outer wall of the top plate is fixedly connected to the outer wall of the slide rod. Several limiting plates are slidably connected to the inner wall of the base.
[0008] Furthermore, racks are fixedly connected to the outer walls of several limiting plates. A slide rod is fixedly connected to the outer wall of the limiting plate near the rack. The outer wall of the slide rod is slidably connected to the inner wall of the rack. A rotating shaft is rotatably connected to the outer wall of the mold body near the slide rod. A gear is fixedly connected to the outer wall of the rotating shaft near the slide rod.
[0009] Furthermore, the outer walls of several of the racks mesh with the outer walls of the gears, a worm gear is fixedly connected to the outer wall of the rotating shaft away from the gear, several fixing blocks are fixedly connected to the outer wall of the mold body near the worm gear, a worm is rotatably connected to the inner wall of the fixing blocks, the outer wall of the worm meshes with the outer wall of the worm gear, and a positioning mechanism is provided on the inner wall of the base.
[0010] Furthermore, the positioning mechanism includes a second worm gear, the outer wall of which is rotatably connected to the inner wall of the base.
[0011] Furthermore, a rotating shaft is rotatably connected to the inner wall of one end of the base near the worm gear, and a worm wheel is fixedly connected to the outer wall of the rotating shaft, with the outer wall of the worm wheel meshing with the outer wall of the worm gear.
[0012] Furthermore, a turntable is fixedly connected to the outer wall of the end of the rotating shaft two away from the worm gear two, and the inner wall of the turntable is provided with several arc-shaped grooves two.
[0013] Furthermore, the inner walls of several of the arc-shaped grooves are slidably connected to limit rods, and the outer wall of the limit rod away from the turntable is rotatably connected to an insert rod.
[0014] Furthermore, the base and the inner wall of the mold body near the insertion rod are provided with several positioning holes. The outer wall of the insertion rod is inserted into the inner wall of the positioning hole. Several limiting rods are fixedly connected to the outer wall of the base near the turntable.
[0015] This utility model has the following beneficial effects:
[0016] 1. This utility model, by setting an arc-shaped sliding groove on the slider, allows the worm gear to rotate when the equipment is in use. When the worm gear rotates, it drives the worm wheel to rotate, and the rotating shaft rotates, which in turn drives the gear to rotate. Multiple sliding rods slide outward simultaneously, and the limiting plate slides outward, controlling the casting range within the mold body. This also facilitates the subsequent demolding of the formed alloy. The rack slides within the sliding rods, preventing displacement of the sliding rods and disengagement from the gear. This allows for the rapid ejection or push-out of the alloy forging from the mold cavity after forging, reducing the time and labor intensity of manual demolding, improving production efficiency, and avoiding damage to the surface of the forging caused by improper manual demolding. Furthermore, it allows for control over the actual usable mold cavity within the mold, facilitating the forging of alloy forgings of different sizes.
[0017] 2. This utility model incorporates a limiting rod with an insert rod on it. During equipment use, rotating the worm gear two causes the worm wheel two to rotate, which in turn rotates the rotating shaft two. This rotation of the rotating shaft two causes the turntable to rotate, which in turn causes the limiting rod to slide within the arc-shaped groove two. The movement of the limiting rod allows the insert rod to pass through the positioning holes on the base and the mold body, thus fixing the position of the mold body and preventing it from sliding. The limiting rod two can limit the movement trajectory of the turntable, achieving accurate clamping and positioning during the casting of alloy materials. This ensures the accurate relative position of the mold, allowing the alloy material to undergo plastic deformation within the mold cavity according to the expected shape and size, thereby guaranteeing the dimensional and shape accuracy of the alloy and forgings. Furthermore, when mold replacement is required, new molds can be quickly and accurately disassembled and installed, improving equipment utilization and production efficiency.
[0018] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description
[0019] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0020] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0021] Figure 2 This is a cross-sectional view of the demolding mechanism of this utility model;
[0022] Figure 3 This is a cross-sectional view of the overall structure of this utility model;
[0023] Figure 4 This utility model Figure 3 Enlarged view of point A in the middle;
[0024] Figure 5 This is a cross-sectional view of the positioning mechanism of this utility model;
[0025] Figure 6 This is a cross-sectional view of the threaded rod structure of this utility model.
[0026] The attached diagram lists the components represented by each number as follows:
[0027] 1. Base; 101. Mold body; 102. Motor frame; 2. Demolding mechanism; 201. Motor; 202. Threaded rod; 203. Threaded rod sleeve; 204. Slider; 205. Arc-shaped slide groove; 206. Slide rail; 207. Slide rod; 208. Top plate; 209. Limiting plate; 210. Rack; 211. Slide rod II; 212. Rotating shaft; 213. Gear; 214. Worm gear; 215. Worm; 216. Fixing block; 3. Positioning mechanism; 301. Worm II; 302. Rotating shaft II; 303. Worm gear II; 304. Turntable; 305. Arc-shaped slide groove II; 306. Limiting rod; 307. Insert rod; 308. Limiting rod II; 309. Positioning hole. Detailed Implementation
[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0029] Please see Figure 1-6 As shown, this utility model is a processing mold for alloy forgings, including a base 1, a mold body 101 slidably connected to the top outer wall of the base 1, a motor frame 102 fixedly connected to the outer wall of the mold body 101, and a demolding mechanism 2 provided on the outer wall of the base 1. The position of the motor 201 can be limited by the motor frame 102 to prevent the motor 201 from shaking violently during operation, which would affect the subsequent normal transmission.
[0030] The demolding mechanism 2 includes a motor 201. A threaded rod 202 is fixedly connected to the bottom output end of the motor 201 via a coupling. A threaded rod sleeve 203 is threadedly connected to the outer wall of the threaded rod 202. A slider 204 is fixedly connected to the outer wall of the threaded rod sleeve 203 near the base 1. The threaded rod 202 can transmit power to the threaded rod sleeve 203. When the motor 201 is started, its rotation drives the threaded rod 202 to rotate, which in turn drives the threaded rod sleeve 203 to rotate. The outer wall of the slider 204 is slidably connected to the inner wall of the base 1. An arc-shaped groove 205 is formed on the inner wall of the slider 204. A slide rail 206 is fixedly connected to the inner wall of the base 1 near the arc-shaped groove 205. The inner wall of the rail 206 is slidably connected to a slide rod 207. The position of the top plate 208 can be limited by the slide rod 207. When the slider 204 moves, the slide rod 207 can be driven to move upward through the arc-shaped slide groove 205, thereby raising the top plate 208. The outer wall of the slide rod 207 is slidably connected to the inner wall of the arc-shaped slide groove 205. The inner wall of the rail 206 is slidably connected to the top plate 208. The outer wall of the top plate 208 is fixedly connected to the outer wall of the slide rod 207. The inner wall of the base 1 is slidably connected to several limiting plates 209. The limiting plates 209 can control the actual molding area inside the base 1. At the same time, when the alloy forging is fully formed, the limiting plates 209 are pulled outward to facilitate subsequent demolding.
[0031] A rack 210 is fixedly connected to the outer wall of several limiting plates 209. A slide bar 211 is fixedly connected to the outer wall of the limiting plate 209 near the rack 210. The outer wall of the slide bar 211 is slidably connected to the inner wall of the rack 210. A rotating shaft 212 is rotatably connected to the outer wall of the mold body 101 near the slide bar 211. The rotating shaft 212 can limit the position of the gear 213 and the worm gear 214 to prevent them from falling off, and at the same time prevent the slide bar 211 from disengaging from the gear 213. A gear 213 is fixedly connected to the outer wall of the rotating shaft 212 near the slide bar 211. The outer walls of the racks 210 and the gear 210 are slidably connected to the inner wall of the rack 210. The outer walls of all three gears are meshed. A worm gear 214 is fixedly connected to the outer wall of the rotating shaft 212 away from the gear 213. Several fixing blocks 216 are fixedly connected to the outer wall of the mold body 101 near the worm gear 214. A worm 215 is rotatably connected to the inner wall of the fixing block 216. The outer wall of the worm 215 meshes with the outer wall of the worm gear 214. A positioning mechanism 3 is provided on the inner wall of the base 1. The positioning mechanism 3 includes a second worm 301. The outer wall of the second worm 301 is rotatably connected to the inner wall of the base 1. The position of the worm 215 can be fixed by the fixing blocks 216 to prevent it from falling off. At the same time, it can prevent the worm 215 from disengaging from the worm gear 214.
[0032] A rotating shaft 302 is rotatably connected to the inner wall of the end of the base 1 closest to the worm gear 301. A worm wheel 303 is fixedly connected to the outer wall of the rotating shaft 302, and the outer wall of the worm wheel 303 meshes with the outer wall of the worm gear 301. A turntable 304 is fixedly connected to the outer wall of the end of the rotating shaft 302 away from the worm wheel 303. When the worm gear 301 is rotated, it can drive the rotating shaft 302 to rotate, which in turn drives the rotating shaft 302 to rotate. The rotation of the rotating shaft 302 can drive the turntable 304 to rotate. The inner wall of the turntable 304 is provided with several arc-shaped sliding grooves 305. Each of the arc-shaped sliding grooves 305 is slidably connected to a limit rod 306. The outer wall of the limit rod 306 away from the turntable 304 is fixedly connected to the outer wall of the turntable 304. The base 1 has a rotatable connecting rod 307. When the rod 307 is inserted into the positioning hole 309, it can fix the mold body 101 and the base 1, preventing the mold body 101 from shifting. The inner walls of the base 1 and the mold body 101 near the rod 307 are provided with several positioning holes 309. The outer wall of the rod 307 is inserted into the inner wall of the positioning hole 309. The outer wall of the base 1 near the turntable 304 is fixedly connected with several limiting rods 308. The limiting rods 308 can limit the rotation angle of the turntable 304, preventing the turntable 304 from rotating too much and causing the rod 307 to be completely pulled out of the positioning hole 309 on the base 1.
[0033] One specific application of this embodiment is:
[0034] When the operator needs to use the equipment, first place the mold body 101 on the base 1 and align the mold body 101 with the base 1. Then, rotate the worm gear 301. The rotation of the worm gear 301 will drive the worm wheel 303 to rotate, and the rotating shaft 302 will rotate. The rotation of the rotating shaft 302 will drive the turntable 304 to rotate, which in turn will cause the limiting rod 306 to slide within the arc-shaped slide groove 305. The movement of the limiting rod 306 will cause the insertion rod 307 to pass through the positioning hole 309 on the base 1 and the mold body 101. This fixes the position of the mold body 101, preventing it from sliding. The second limiting rod 308 can limit the movement trajectory of the turntable 304, preventing it from rotating too much, or completely pulling the insert rod 307 out of the positioning hole 309 on the base 1. It also prevents the turntable 304 from rotating to a 90-degree vertical position, causing the insert rod 307 to be perpendicular to the second arc-shaped slide groove 305, thus preventing the turntable 304 from continuing to rotate. After installation, rotating the worm gear 215 will drive the worm wheel 214 to rotate. The rotation of the rotating shaft 212 causes the gear 213 to rotate, and multiple sliding rods 211 slide outward simultaneously, causing the limiting plate 209 to slide outward as well. This controls the casting range within the mold body 101 and facilitates subsequent demolding of the formed alloy. The rack 210 slides within the sliding rods 211, preventing displacement of the sliding rods 211 and disengagement from the gear 213. This ensures smoother movement of the sliding rods 211 and the limiting plate 209. When the alloy material is fully formed... Then, the motor 201 is started. The rotation of the motor 201 can drive the threaded rod 202 to rotate, causing the threaded rod sleeve 203 to pull the slider 204 to slide closer to the motor 201. The movement of the slider 204 can drive the slide rod 207 to slide upward in the arc-shaped slide groove 205. Since the slide rail 206 restricts the movement trajectory of the slide rod 207, it can only slide up and down along the slide groove of the slide rail 206. When the slide rod 207 slides upward, it can drive the top plate 208 to slide upward, thereby ejecting the formed alloy forging and completing the demolding.
[0035] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0036] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A machining mold for alloy forgings, comprising a base (1), characterized in that: The top outer wall of the base (1) is slidably connected to the mold body (101), the outer wall of the mold body (101) is fixedly connected to the motor frame (102), and the outer wall of the base (1) is provided with a demolding mechanism (2). The demolding mechanism (2) includes a motor (201). The bottom output end of the motor (201) is fixedly connected to a threaded rod (202) via a coupling. A threaded rod sleeve (203) is threadedly connected to the outer wall of the threaded rod (202). A slider (204) is fixedly connected to the outer wall of the threaded rod sleeve (203) near the base (1). The outer wall of the slider (204) is slidably connected to the inner wall of the base (1). An arc-shaped groove (205) is provided on the inner wall of the slider (204). A slide rail (206) is fixedly connected to the inner wall of the base (1) near the arc-shaped slide groove (205). A slide rod (207) is slidably connected to the inner wall of the slide rail (206). The outer wall of the slide rod (207) is slidably connected to the inner wall of the arc-shaped slide groove (205). A top plate (208) is slidably connected to the inner wall of the slide rail (206). The outer wall of the top plate (208) is fixedly connected to the outer wall of the slide rod (207). Several limiting plates (209) are slidably connected to the inner wall of the base (1).
2. The machining die for alloy forgings according to claim 1, characterized in that, A rack (210) is fixedly connected to the outer wall of several limiting plates (209). A slide rod (211) is fixedly connected to the outer wall of the limiting plate (209) near the rack (210). The outer wall of the slide rod (211) is slidably connected to the inner wall of the rack (210). A rotating shaft (212) is rotatably connected to the outer wall of the mold body (101) near the slide rod (211). A gear (213) is fixedly connected to the outer wall of the rotating shaft (212) near the slide rod (211).
3. The machining die for alloy forgings according to claim 2, characterized in that, The outer walls of several racks (210) mesh with the outer walls of gears (213). A worm gear (214) is fixedly connected to the outer wall of the rotating shaft (212) away from the gear (213). Several fixing blocks (216) are fixedly connected to the outer wall of the mold body (101) near the worm gear (214). A worm (215) is rotatably connected to the inner wall of the fixing block (216). The outer wall of the worm (215) meshes with the outer wall of the worm gear (214). A positioning mechanism (3) is provided on the inner wall of the base (1).
4. The machining die for alloy forgings according to claim 3, characterized in that, The positioning mechanism (3) includes a second worm gear (301), the outer wall of which is rotatably connected to the inner wall of the base (1).
5. The machining die for alloy forgings according to claim 4, characterized in that, The base (1) has a rotating shaft (302) rotatably connected to the inner wall of one end near the worm gear (301). The outer wall of the rotating shaft (302) is fixedly connected to a worm wheel (303), and the outer wall of the worm wheel (303) meshes with the outer wall of the worm gear (301).
6. The machining die for alloy forgings according to claim 5, characterized in that, A turntable (304) is fixedly connected to the outer wall of the end of the rotating shaft (302) away from the worm gear (303), and a number of arc-shaped grooves (305) are opened on the inner wall of the turntable (304).
7. The machining die for alloy forgings according to claim 6, characterized in that, The inner walls of several of the arc-shaped sliding grooves (305) are slidably connected to limit rods (306), and the outer wall of the limit rod (306) away from the turntable (304) is rotatably connected to a plug rod (307).
8. The machining die for alloy forgings according to claim 7, characterized in that, The base (1) and the mold body (101) are provided with a number of positioning holes (309) on the inner wall of the end near the insertion rod (307). The outer wall of the insertion rod (307) is inserted into the inner wall of the positioning hole (309). A number of limiting rods (308) are fixedly connected to the outer wall of the end of the base (1) near the turntable (304).