Atomization powder production equipment for iron-silicon-aluminum soft magnetic powder

Abstract

The utility model relates to iron silicon aluminium soft magnetic powder production technical field discloses a kind of atomization powder production equipment for iron silicon aluminium soft magnetic powder production, including box, atomization subassembly is arranged in the box, the atomization subassembly includes nozzle, the nozzle is fixedly connected in box inner wall, box inner wall is fixedly connected with smelting furnace, the smelting furnace lower surface is fixedly connected with discharge gate, the box lower surface is fixedly connected with discharge pipe one, the box one side is provided with grinding assembly;The grinding assembly includes millstone and grinding stick, the millstone is fixedly connected with base.In the utility model, the motor No.2 in grinding assembly drives grinding stick and millstone to rub, and the residual coarse particles after filtration are finely crushed, the uniformity of powder fineness is further improved, the product meets high-precision magnetic powder standard, the motor No.1 in filter box drives rotary filter cartridge, and the process of further screening by hand after powder making is avoided through multilayer filter screen dynamic screening.

Description

Technical Field

[0001] This utility model relates to the field of iron-silicon-aluminum soft magnetic powder production technology, and in particular to an atomizing powder-making device for iron-silicon-aluminum soft magnetic powder production. Background Technology

[0002] Iron-silicon-aluminum soft magnetic powder is widely used in various transformers and inductors. With the continuous miniaturization and high frequency of electronic products, the performance requirements of magnetic powder cores are getting higher and higher. Atomization powder making equipment can atomize molten iron-silicon-aluminum alloy into tiny particles. These particles have regular shapes and uniform particle size distribution, which is beneficial to improving the magnetic properties, flowability and compressibility of iron-silicon-aluminum soft magnetic powder. Compared with iron-silicon-aluminum powder prepared by traditional crushing method, the powder prepared by atomization method has better sphericity and the particle size distribution is closer to normal distribution, making it more suitable for manufacturing high-performance magnetic powder core products.

[0003] Currently, the most common atomizing powder-making equipment for producing iron-silicon-aluminum soft magnetic powder on the market is the water mist method. First, the metal raw material is placed in a furnace and heated to a molten state. The molten metal liquid flows out through a nozzle and is impacted and broken into tiny droplets when it encounters a high-speed moving atomizing medium. The broken metal droplets cool and solidify rapidly during flight, forming solid powder. The solidified metal powder is collected by a collection device to obtain the final atomized powder product. However, this device still has some shortcomings.

[0004] Traditional atomizing powder-making equipment for producing iron-silicon-aluminum soft magnetic powder is prone to uneven powder size after atomization due to nozzle spray speed or insufficient cooling. This requires further manual grinding or sieving. The unevenly sized magnetic powder has poor flowability in subsequent processing and is prone to clogging and clumping, affecting processing efficiency and product quality. Utility Model Content

[0005] To overcome the above shortcomings, this utility model provides an atomizing powder-making device for the production of iron-silicon-aluminum soft magnetic powder, which aims to improve the situation where uneven powder size is easily caused by insufficient nozzle spray speed or cooling after atomization, which increases the workload of subsequent sieving and grading and reduces production efficiency.

[0006] To achieve the above objectives, the present invention provides the following technical solution: an atomizing powder-making device for producing iron-silicon-aluminum soft magnetic powder, comprising a housing, an atomizing component being provided inside the housing, the atomizing component including a nozzle, the nozzle being fixedly connected to the inner wall of the housing, a furnace being fixedly connected to the inner wall of the housing, a discharge port being fixedly connected to the lower surface of the furnace, a discharge pipe being fixedly connected to the lower surface of the housing, and a grinding component being provided on one side of the housing;

[0007] The grinding assembly includes a grinding disc and a grinding rod. The grinding disc is fixedly connected to a base. A fixed plate is fixedly connected to the lower surface of the base. A grinding frame is fixedly connected to the upper surface of the fixed plate. The grinding frame is located on one side of the housing. A second motor is fixedly connected to the grinding frame. The output end of the second motor is fixedly connected to one end of the grinding rod. A filter assembly is provided on one side of the discharge pipe.

[0008] Furthermore, the filter assembly includes a filter screen and a filter cartridge. The filter screen is disposed inside the filter cartridge. The filter cartridge is rotatably connected to a filter box. The filter box is connected to one end of a discharge pipe via a flange. A motor is fixedly connected to the outer wall of the filter box. The output end of the motor is fixedly connected to the filter cartridge. A discharge pipe is fixedly connected inside the filter box.

[0009] Furthermore, a fan is installed inside the housing.

[0010] Furthermore, a bracket is fixedly connected inside the housing, and blades are fixedly connected to the upper surface of the bracket.

[0011] Furthermore, a support frame is fixedly connected to the outer wall of the box, and a box cover is fixedly connected to one end of the support frame.

[0012] Furthermore, an observation window is provided on the outer wall of the enclosure.

[0013] Furthermore, a hinge is fixedly connected to the upper surface of the filter box, a door is fixedly connected to one side of the hinge, and a handle is fixedly connected to the upper surface of the door.

[0014] Furthermore, a drying cylinder is provided below the grinding assembly, a collector is provided inside the drying cylinder, a dryer is fixedly connected to the inner wall of the drying cylinder, and a water outlet pipe is fixedly connected inside the drying cylinder.

[0015] This utility model has the following beneficial effects:

[0016] 1. In this utility model, the grinding rod is driven by the second motor in the grinding assembly to rub against the grinding disc, thereby finely crushing the residual coarse particles after filtration, further improving the uniformity of powder fineness, and improving the sphericity and particle size uniformity of the powder. This helps to improve the flowability and compressibility of the powder, ensuring that the product meets the high-precision magnetic powder standard.

[0017] 2. In this utility model, the motor in the filter box drives the rotating filter cylinder, which dynamically screens through multiple layers of filter screens, eliminating the need for manual further screening after powdering. This avoids the clogging problem caused by powder accumulation in traditional static screens. The coarse powder intercepted by the filter screen is temporarily stored in the inner cavity of the filter cylinder and can be directly returned to the furnace for remelting later. Attached Figure Description

[0018] Figure 1This is a three-dimensional structural diagram of an atomizing powder-making device for producing iron-silicon-aluminum soft magnetic powder according to the present invention.

[0019] Figure 2 This is a schematic cross-sectional view of the atomizing component of an atomizing powder-making device for producing iron-silicon-aluminum soft magnetic powder, as proposed in this utility model.

[0020] Figure 3 This is a cross-sectional schematic diagram of the filter assembly of an atomizing powder-making device for producing iron-silicon-aluminum soft magnetic powder, as proposed in this utility model.

[0021] Figure 4 This is a schematic diagram of the grinding component of an atomizing powder-making device for producing iron-silicon-aluminum soft magnetic powder, as proposed in this utility model.

[0022] Legend:

[0023] 1. Fan; 2. Housing; 3. Cover; 4. Observation window; 5. Discharge pipe 1; 6. Blades; 7. Support; 8. Nozzle; 9. Furnace; 10. Discharge port; 11. Flange; 12. Filter box; 13. Filter screen; 14. Door; 15. Hinge; 16. Handle; 17. Filter cartridge; 18. Motor 1; 19. Discharge pipe 2; 20. Motor 2; 21. Drying cylinder; 22. Grinding frame; 23. Grinding rod; 24. Grinding disc; 25. Base; 26. Fixing plate; 27. Collector; 28. Dryer; 29. ​​Support frame; 30. Water outlet pipe. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0025] Reference Figures 1-4This utility model provides an embodiment of an atomizing powder-making device for producing iron-silicon-aluminum soft magnetic powder, comprising a housing 2, an atomizing component inside the housing 2, the atomizing component including a nozzle 8, the nozzle 8 being fixedly connected to the inner wall of the housing 2, a furnace 9 being fixedly connected to the inner wall of the housing 2, the furnace 9 being used to melt metal, a discharge port 10 being fixedly connected to the lower surface of the furnace 9, the discharge port 10 being used to discharge the molten metal, a discharge pipe 5 being fixedly connected to the lower surface of the housing 2, and a grinding component being provided on one side of the housing 2; the grinding component including a grinding disc 24 and a grinding rod 23, a base 25 being fixedly connected to the grinding disc 24, a fixed plate 26 being fixedly connected to the lower surface of the base 25, a grinding frame 22 being fixedly connected to the upper surface of the fixed plate 26, the grinding frame 22 being provided on one side of the housing 2, a motor 20 being fixedly connected to the grinding frame 22, the output end of the motor 20 being fixedly connected to one end of the grinding rod 23, and a filter component being provided on one side of the discharge pipe 5.

[0026] Reference Figures 1-4 The filter assembly includes a filter screen 13 and a filter cartridge 17. The filter screen 13 is installed inside the filter cartridge 17. The filter cartridge 17 is rotatably connected to a filter box 12. The filter box 12 is connected to one end of the discharge pipe 5 via a flange 11. The flange 11 is used for the installation and disassembly of the filter assembly. A motor 18 is fixedly connected to the outer wall of the filter box 12. The output end of the motor 18 is fixedly connected to the filter cartridge 17. The filter cartridge 17 is used to rotate and filter the atomized particles. A discharge pipe 2 19 is fixedly connected inside the filter box 12.

[0027] Reference Figures 1-4 The chamber 2 is equipped with a fan 1, which is used to cool the atomized particles. A bracket 7 is fixedly connected inside the chamber 2 to support and fix the blades 6. The blades 6 are fixedly connected to the upper surface of the bracket 7 to increase the cooling time of the solution and reduce adhesion. A support frame 29 is fixedly connected to the outer wall of the chamber 2, and a chamber cover 3 is fixedly connected to one end of the support frame 29 to support the opening and closing of the chamber cover 3. An observation window 4 is provided on the outer wall of the chamber 2 for observing the atomization situation inside the chamber 2. The upper surface of the filter box 12 is fixed... A hinge 15 is connected to the filter box 12. A door 14 is fixedly connected to one side of the hinge 15. The hinge 15 is used to connect the door 14 to the filter box 12. A handle 16 is fixedly connected to the upper surface of the door 14. The handle 16 is used to open the door 14. A drying cylinder 21 is provided below the grinding assembly. A collector 27 is provided inside the drying cylinder 21. The collector 27 is used to collect the ground powder. A dryer 28 is fixedly connected to the inner wall of the drying cylinder 21. The dryer 28 is used to dry the ground powder. A water outlet pipe 30 is fixedly connected inside the drying cylinder 21.

[0028] Working principle: Iron-silicon-aluminum raw materials are heated to a molten state in furnace 9. The liquid metal flows out through the bottom outlet 10. As the liquid metal flows out, nozzle 8 sprays high-speed water mist. Under the action of the water mist, the molten metal is broken into tiny droplets. As the atomized droplets fall within the chamber 2, fan 1 continuously blows air to accelerate cooling. Blades 6 fixed on the support 7 extend the suspension time of the droplets, preventing adhesion and promoting the formation of spherical particles. The atomized powder enters the filter chamber 12 through outlet pipe 5. Motor 18 drives the filter cylinder 17 to rotate. The internal multi-layer filter screen 13 dynamically sieves the powder, separating the powder into fine particles that meet the requirements. The powder enters the discharge pipe 19 through the filter screen 13, while the coarse powder remains in the filter cylinder 17. It can be cleaned periodically by opening the box door 14 through the handle 16. The filtered fine powder enters the grinding assembly through the discharge pipe 19. The motor 20 drives the grinding rod 23 to rotate and rub against the fixed grinding disc 24 to further crush the remaining coarse particles and improve the uniformity of the powder. The grinding frame 22 is connected to the base 25 through the fixed plate 26 to ensure the stability of the grinding process. The ground powder falls into the collector 27. The collector 27 is connected to the water outlet pipe 30. The dryer 28 inside the drying cylinder 21 heats and removes the moisture, and the moisture is discharged through the water outlet pipe 30.

[0029] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An atomizing powder-making device for producing iron-silicon-aluminum soft magnetic powder, comprising a housing (2), characterized in that: The box (2) is equipped with an atomizing component, which includes a nozzle (8). The nozzle (8) is fixedly connected to the inner wall of the box (2). A furnace (9) is fixedly connected to the inner wall of the box (2). A discharge port (10) is fixedly connected to the lower surface of the furnace (9). A discharge pipe (5) is fixedly connected to the lower surface of the box (2). A grinding component is provided on one side of the box (2). The grinding assembly includes a grinding disc (24) and a grinding rod (23). The grinding disc (24) is fixedly connected to a base (25). A fixed plate (26) is fixedly connected to the lower surface of the base (25). A grinding frame (22) is fixedly connected to the upper surface of the fixed plate (26). The grinding frame (22) is located on one side of the housing (2). A second motor (20) is fixedly connected to the grinding frame (22). The output end of the second motor (20) is fixedly connected to one end of the grinding rod (23). A filter assembly is provided on one side of the discharge pipe (5).

2. The atomizing powder-making equipment for producing iron-silicon-aluminum soft magnetic powder according to claim 1, characterized in that: The filter assembly includes a filter screen (13) and a filter cartridge (17). The filter screen (13) is located inside the filter cartridge (17). The filter cartridge (17) is rotatably connected to a filter box (12). The filter box (12) is connected to one end of a discharge pipe (5) via a flange (11). A motor (18) is fixedly connected to the outer wall of the filter box (12). The output end of the motor (18) is fixedly connected to the filter cartridge (17). A discharge pipe (19) is fixedly connected inside the filter box (12).

3. The atomizing powder-making equipment for producing iron-silicon-aluminum soft magnetic powder according to claim 1, characterized in that: A fan (1) is installed inside the box (2).

4. The atomizing powder-making equipment for producing iron-silicon-aluminum soft magnetic powder according to claim 1, characterized in that: The box (2) is fixedly connected to a bracket (7), and the upper surface of the bracket (7) is fixedly connected to a blade (6).

5. The atomizing powder-making equipment for producing iron-silicon-aluminum soft magnetic powder according to claim 1, characterized in that: The outer wall of the box (2) is fixedly connected to a support frame (29), and a box cover (3) is fixedly connected to one end of the support frame (29).

6. The atomizing powder-making equipment for producing iron-silicon-aluminum soft magnetic powder according to claim 1, characterized in that: The outer wall of the box (2) is provided with an observation window (4).

7. The atomizing powder-making equipment for producing iron-silicon-aluminum soft magnetic powder according to claim 2, characterized in that: A hinge (15) is fixedly connected to the upper surface of the filter box (12), and a door (14) is fixedly connected to one side of the hinge (15). A handle (16) is fixedly connected to the upper surface of the door (14).

8. The atomizing powder-making equipment for producing iron-silicon-aluminum soft magnetic powder according to claim 1, characterized in that: A drying cylinder (21) is provided below the grinding assembly. A collector (27) is provided inside the drying cylinder (21). A dryer (28) is fixedly connected to the inner wall of the drying cylinder (21). A water outlet pipe (30) is fixedly connected inside the drying cylinder (21).

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