A welding apparatus for valve production

Abstract

The utility model discloses a kind of welding equipment for valve production, including support pipe, the upper end surface of the support pipe is fixed with first motor, the inside rotation of the support pipe is equipped with rotating shaft in the side of first motor, the upper end of the rotating shaft and the output end of first motor are equipped with synchronous wheel, two the synchronous belt is equipped on the synchronous wheel, the outer wall of the rotating shaft is fixed with extension arm, the inside of the extension arm is equipped with sliding slot, the inside sliding of the sliding slot is equipped with sliding block, so that user can make screw rod drive sliding block and welding torch body to move by rotating hand wheel, to adjust the position where it is, to make welding torch body can be contacted with base and valve shell, then the connection position thereof is spot-welded to realize the effect of preliminary fixation, finally control first motor to make synchronous wheel drive rotating shaft to rotate, to drive welding torch body to rotate, and then realize the effect of welding, convenient to use.

Description

Technical Field

[0001] This utility model relates to the field of valve manufacturing technology, and more specifically, to a welding device for valve manufacturing. Background Technology

[0002] Valves are pipeline accessories used to open and close pipelines, control flow direction, and regulate and control the parameters (temperature, pressure, and flow rate) of the transported medium. Based on their function, they can be classified into shut-off valves, check valves, regulating valves, etc. Valves are control components in fluid transport systems, possessing functions such as shut-off, regulation, flow diversion, backflow prevention, pressure stabilization, flow splitting, or overflow pressure relief. During valve manufacturing, welding equipment is required to weld the valve body and base to ensure the stability of their connection.

[0003] Traditional valve manufacturing welding equipment requires constant adjustment of the valve shell position to achieve the effect of surface welding. However, the above welding method is relatively labor-intensive and can easily lead to a waste of time, affecting the valve production efficiency.

[0004] Furthermore, the fixing effect is poor, which makes it easy for the outer shell and base to wobble during the welding process, resulting in poor stability. Utility Model Content

[0005] (a) Technical problems to be solved

[0006] To address the problems existing in the prior art, this utility model provides a welding equipment for valve production, which solves the technical problem mentioned in the background art that traditional valve production welding equipment requires continuous adjustment of the valve shell position to achieve the effect of surface welding. However, the above welding method is laborious and easily leads to a waste of time.

[0007] (II) Technical Solution

[0008] To achieve the above objectives, this utility model provides the following technical solution: a welding device for valve production, comprising a support tube, a first motor fixedly mounted on the upper end face of the support tube, a rotating shaft rotatably mounted on one side of the first motor and inside the support tube, a synchronous pulley mounted on the upper end of the rotating shaft and the output end of the first motor, a synchronous belt mounted on the two synchronous pulleys, an extension arm fixedly mounted on the outer wall of the rotating shaft, a sliding groove formed inside the extension arm, a sliding block slidably mounted inside the sliding groove, a welding torch body mounted at the bottom of the sliding block, a lead screw rotatably mounted on the outer wall of the sliding block, the lead screw being threadedly connected to the extension arm, a handwheel fixedly mounted on the other end of the lead screw, and a clamping structure mounted on the lower end of the rotating shaft.

[0009] The present invention is further configured such that the clamping structure includes a sleeve, a pressure plate is rotatably provided at the bottom of the sleeve, an anti-slip pad is provided on the lower end face of the pressure plate, ear plates are fixedly provided on the outer wall of the sleeve and on both sides, an electric push rod is fixedly provided on one side of the extension arm, and the output end of the electric push rod is fixedly connected to the ear plate located on one side of the sleeve.

[0010] The present invention is further configured such that a guide rod is fixedly provided on the ear plate on the other side of the sleeve, and a guide block is provided on one side of the extension arm, and the guide rod and the guide block are slidably installed.

[0011] The present invention is further configured such that a support is fixedly provided at the bottom of the support tube, a circular column is fixedly provided at the upper end of the support and at the middle position, a lifting cylinder is slidably provided at the outer end of the circular column, a placement platform is fixedly provided at the upper end of the lifting cylinder, a cylinder is fixedly provided at the upper end of the support, and the output end of the cylinder is fixedly connected to the bottom of the placement platform.

[0012] The present invention is further configured such that a T-shaped groove is provided on the upper surface of the placement platform, and multiple T-shaped grooves are provided, each of which has a T-shaped block slidably disposed inside, and an arc-shaped clamp is fixedly disposed on the upper surface of each T-shaped block.

[0013] The present invention is further configured such that each of the T-slots is provided with a threaded rod rotatably, each threaded rod is threadedly connected to the T-block, and a second motor is fixedly provided at one end of the threaded rod on the outer wall of the placement platform.

[0014] The present invention is further configured such that strip-shaped blocks are fixedly provided on the outer wall of the circular column on both sides, and strip-shaped holes are correspondingly opened on the inner wall of the lifting cylinder, with the strip blocks located inside the strip-shaped holes.

[0015] The present invention is further configured such that the welding torch body is located in the middle position between the pressure plate and the arc-shaped clamping plate.

[0016] (III) Beneficial Effects

[0017] Compared with the prior art, this utility model provides a welding equipment for valve production, which has the following beneficial effects:

[0018] 1. By setting up a rotating shaft, synchronous pulley, synchronous belt, and extension arm, the user can rotate the handwheel to move the lead screw, sliding block, and welding torch body to adjust their position, so that the welding torch body can contact the base and valve shell. Then, spot welding is performed at the connection point to achieve a preliminary fixing effect. Finally, the first motor is controlled to drive the synchronous pulley to rotate the rotating shaft, which in turn drives the welding torch body to rotate, thereby achieving the welding effect. This design is convenient to use.

[0019] 2. By setting up a sleeve, pressure plate, anti-slip pad, and electric push rod, the user can control the electric push rod to drive the output end of the sleeve downward, so that the pressure plate at the bottom can press and fix the upper end of the weldment, thereby achieving the effect of fixing it and facilitating subsequent welding.

[0020] 3. By setting up a lifting cylinder, a placement platform, a cylinder, and an arc-shaped clamp, the user can place the valve shell on the upper end of the placement platform. Then, the second motor is controlled to move the threaded rod, which drives the T-block and the arc-shaped clamp to fix the valve shell, facilitating subsequent welding. The height of the weld can also be adjusted by controlling the cylinder, which also facilitates subsequent welding. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of a welding equipment used in valve production in its unused state.

[0022] Figure 2 This is a schematic diagram showing the installation of the T-slot, T-block, arc-shaped clamp, threaded rod, and second motor on the platform.

[0023] Figure 3 This is a schematic diagram showing the positions of the circular column, lifting cylinder, strip block, and strip hole on the support;

[0024] Figure 4 This is a schematic diagram showing the positions of the upper pressure plate, anti-slip pad, ear plate, electric push rod, and guide rod on the sleeve.

[0025] Figure 5 This is a schematic diagram showing the installation of the sliding block, welding torch body, lead screw, and handwheel.

[0026] In the diagram: 1. Support tube; 2. First motor; 3. Rotating shaft; 4. Synchronous pulley; 5. Synchronous belt; 6. Extension arm; 7. Sliding groove; 8. Sliding block; 9. Welding torch body; 10. Lead screw; 11. Handwheel; 12. Sleeve; 13. Pressure plate; 14. Anti-slip pad; 15. Ear plate; 16. Electric push rod; 17. Guide rod; 18. Guide block; 19. Support; 20. Circular column; 21. Lifting cylinder; 22. Placement platform; 23. Cylinder; 24. T-slot; 25. T-block; 26. Arc-shaped clamp; 27. Threaded rod; 28. Second motor; 29. ​​Strip block; 30. Strip hole. Detailed Implementation

[0027] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. The present invention will now be described in detail with reference to the accompanying drawings and embodiments.

[0028] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains.

[0029] In this utility model, unless otherwise stated, the orientations used, such as "up" and "down", usually refer to the direction shown in the accompanying drawings, or to the vertical, perpendicular, or gravitational direction; similarly, for ease of understanding and description, "left" and "right" usually refer to the left and right shown in the accompanying drawings; "inner" and "outer" refer to the inner and outer contours of each component itself, but the above directional terms are not used to limit this utility model.

[0030] Please see Figure 1-5 A welding device for valve production includes a support pipe 1. A first motor 2 is fixedly mounted on the upper end face of the support pipe 1. A rotating shaft 3 is rotatably mounted on one side of the first motor 2 and inside the support pipe 1. Synchronous pulleys 4 are provided at the upper end of the rotating shaft 3 and the output end of the first motor 2. Synchronous belts 5 are provided on the two synchronous pulleys 4. An extension arm 6 is fixedly mounted on the outer wall of the rotating shaft 3. A sliding groove 7 is opened inside the extension arm 6. A sliding block 8 is slidably mounted inside the sliding groove 7. A welding gun body 9 is provided at the bottom of the sliding block 8. A lead screw 10 is rotatably mounted on the outer wall of the sliding block 8. The lead screw 10 is threadedly connected to the extension arm 6. A handwheel 11 is fixedly mounted at the other end of the lead screw 10. A clamping structure is provided at the lower end of the rotating shaft 3.

[0031] In this embodiment, the clamping structure includes a sleeve 12, a pressure plate 13 is rotatably provided at the bottom of the sleeve 12, an anti-slip pad 14 is provided on the lower end face of the pressure plate 13, ear plates 15 are fixedly provided on the outer wall of the sleeve 12 on both sides, an electric push rod 16 is fixedly provided on one side of the extension arm 6, the output end of the electric push rod 16 is fixedly connected to the ear plate 15 on one side of the sleeve 12, a guide rod 17 is fixedly provided on the ear plate 15 on the other side of the sleeve 12, and a guide block 18 is correspondingly provided on one side of the extension arm 6, with the guide rod 17 and the guide block 18 slidably installed.

[0032] More specifically, the user can rotate the handwheel 11 to move the lead screw 10, sliding block 8, and welding torch body 9 to adjust their positions, so that the welding torch body 9 can contact the base and valve shell. Then, spot welding is performed at the connection point to achieve a preliminary fixing effect. Finally, the first motor 2 is controlled to drive the synchronous wheel 4 to rotate the rotating shaft 3, thereby rotating the welding torch body 9 and achieving the welding effect. The user can also control the electric push rod 16 to move its output end to move the sleeve 12 downward, so that the pressure plate 13 at its bottom presses and fixes the upper end of the welded part, thereby achieving the effect of fixing the two and facilitating subsequent welding.

[0033] Please see Figures 1-3As an embodiment for fixing the valve housing: a support 19 is fixedly provided at the bottom of the support pipe 1, a circular column 20 is fixedly provided at the upper end of the support 19 and at the middle position, a lifting cylinder 21 is slidably provided at the outer end of the circular column 20, a placement platform 22 is fixedly provided at the upper end of the lifting cylinder 21, a cylinder 23 is fixedly provided at the upper end of the support 19, the output end of the cylinder 23 is fixedly connected to the bottom of the placement platform 22, a T-shaped groove 24 is provided at the upper end of the placement platform 22, multiple T-shaped grooves 24 are provided and T-shaped blocks 25 are slidably provided inside each T-shaped block 25, an arc-shaped clamping plate 26 is fixedly provided at the upper end of each T-shaped block 25, a threaded rod 27 is rotatably provided inside each T-shaped groove 24, the threaded rod 27 is threadedly connected to the T-shaped block 25, a second motor 28 is fixedly provided at one end of the threaded rod 27 and at the outer wall of the placement platform 22, and the welding torch body 9 is located at the middle position between the pressure plate 13 and the arc-shaped clamping plate 26.

[0034] Specifically, the user can place the valve housing on the upper end of the placement platform 22, and then control the second motor 28 to make the threaded rod 27 drive the T-block 25 and the arc-shaped clamp 26 to move, so that the arc-shaped clamp 26 fixes the valve housing, which facilitates subsequent welding. The height of the weld can also be adjusted by controlling the cylinder 23, which also facilitates subsequent welding.

[0035] Please refer to Figure 3 As a further embodiment for guiding the placement platform 22: strip blocks 29 are fixedly provided on the outer wall of the circular column 20 on both sides, and strip holes 30 are correspondingly opened on the inner wall of the lifting cylinder 21, with the strip blocks 29 located inside the strip holes 30.

[0036] Specifically, by setting the strip block 29, the lifting cylinder 21 can be guided to guide the placement platform 22, thereby making its movement more stable.

[0037] In summary, when using the overall equipment: the user can place the valve shell on the upper end of the placement platform 22, and then control the second motor 28 to move the threaded rod 27 to drive the T-block 25 and the arc-shaped clamp 26 to fix the valve shell. Then, place the valve base on the upper end of the shell, and control the electric push rod 16 to drive the sleeve 12 downward to press and fix the lower end of the pressure plate 13 against the upper end of the base welding part, thereby achieving the effect of fixing the two. Then, by rotating the handwheel 11, the screw 10 drives the sliding block 8 and the welding torch body 9 to move to adjust their positions, so that the welding torch body 9 can contact the base and the valve shell. Then, spot welding is performed at the connection position to achieve the initial fixing effect. Finally, the first motor 2 is controlled to drive the synchronous wheel 4 to drive the rotating shaft 3 to rotate, thereby driving the welding torch body 9 to rotate, thereby achieving the welding fixing effect, which helps to accelerate the production of valves.

[0038] The first motor mentioned above is controlled by a controller or driver. Since the controller and matching equipment are common devices and belong to existing mature technologies, their electrical connection relationship and specific circuit structure will not be described in detail here.

[0039] Of all the solutions mentioned above, those involving the connection between two components can be selected according to the actual situation, such as welding, bolt and nut connection, bolt or screw connection, or other known connection methods, which will not be elaborated here. For all the fixed connections mentioned above, welding is preferred. Although embodiments of this utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this utility model. The scope of this utility model is defined by the appended claims and their equivalents.

Claims

1. A welding apparatus for valve production, comprising a support pipe (1), characterized in that: A first motor (2) is fixedly mounted on the upper end face of the support tube (1). A rotating shaft (3) is rotatably mounted on one side of the first motor (2) and inside the support tube (1). Both the upper end of the rotating shaft (3) and the output end of the first motor (2) are provided with synchronous pulleys (4). Synchronous belts (5) are provided on the two synchronous pulleys (4). An extension arm (6) is fixedly mounted on the outer wall of the rotating shaft (3). A sliding groove (7) is opened inside the extension arm (6). A sliding block (8) is slidably mounted inside the sliding groove (7). A welding torch body (9) is provided at the bottom of the sliding block (8). A lead screw (10) is rotatably mounted on the outer wall of the sliding block (8). The lead screw (10) is threadedly connected to the extension arm (6). A handwheel (11) is fixedly mounted on the other end of the lead screw (10). A clamping structure is provided at the lower end of the rotating shaft (3).

2. The welding equipment for valve production according to claim 1, characterized in that: The clamping structure includes a sleeve (12), a pressure plate (13) is rotatably provided at the bottom of the sleeve (12), an anti-slip pad (14) is provided on the lower end face of the pressure plate (13), ear plates (15) are fixedly provided on the outer wall of the sleeve (12) and on both sides, an electric push rod (16) is fixedly provided on one side of the extension arm (6), and the output end of the electric push rod (16) is fixedly connected to the ear plate (15) located on one side of the sleeve (12).

3. The welding equipment for valve production according to claim 2, characterized in that: A guide rod (17) is fixedly provided on the ear plate (15) on the other side of the sleeve (12), and a guide block (18) is provided on one side of the extension arm (6). The guide rod (17) and the guide block (18) are slidably installed.

4. The welding equipment for valve production according to claim 1, characterized in that: The bottom of the support tube (1) is fixedly provided with a support (19), and a circular column (20) is fixedly provided on the upper end face of the support (19) and located in the middle position. A lifting cylinder (21) is slidably provided on the outer end of the circular column (20), and a placement platform (22) is fixedly provided on the upper end of the lifting cylinder (21). A cylinder (23) is fixedly provided on the upper end face of the support (19), and the output end of the cylinder (23) is fixedly connected to the bottom of the placement platform (22).

5. A welding device for valve production according to claim 4, characterized in that: The upper surface of the placement platform (22) is provided with a T-shaped groove (24), and multiple T-shaped grooves (24) are provided, each of which is slidably provided with a T-shaped block (25). The upper surface of each T-shaped block (25) is fixedly provided with an arc-shaped clamp (26).

6. A welding device for valve production according to claim 5, characterized in that: The T-slot (24) is provided with a threaded rod (27) inside, and the threaded rod (27) is threadedly connected to the T-block (25). A second motor (28) is fixedly provided at one end of the threaded rod (27) on the outer wall of the placement platform (22).

7. A welding device for valve production according to claim 4, characterized in that: Strip blocks (29) are fixed on the outer wall of the circular column (20) and on both sides. Strip holes (30) are opened on the inner wall of the lifting cylinder (21) respectively. The strip blocks (29) are all located inside the strip holes (30).

8. A welding device for valve production according to claim 1, characterized in that: The welding torch body (9) is located in the middle of the pressure plate (13) and the arc-shaped clamping plate (26).

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