Engine assembly accessory assembly mechanism for a genset

Abstract

The utility model discloses an engine assembly spare assembling mechanism for generator set specifically relates to accessory assembling equipment technical field, including the stand, the top inside of stand is established with two parallel moving groove, slidingly connected with moving mechanism in moving groove, the first motor in moving mechanism is installed at the right side of stand, and the spiral rod is rotated through the first motor of moving mechanism and drives the smooth movement of the positioning rod, the bearing plate and the mechanical frame that the internal thread sleeve and the sliding sleeve drive, realizes the quick adjustment of mechanical frame position, has reduced the time and labor intensity of manual operation, has improved the assembling efficiency greatly, and the thread cooperation of spiral rod and internal thread sleeve and the sliding cooperation of sliding rod and sliding sleeve have guaranteed the stability and accuracy of mechanical frame movement, have reduced the error in the assembling process to improve the assembling precision of engine assembly spare, have guaranteed the product quality.

Description

Technical Field

[0001] This utility model relates to the field of accessory assembly equipment technology, and more specifically, to an engine assembly accessory assembly mechanism for generator sets. Background Technology

[0002] In the manufacturing process of generator sets, the assembly of engine assembly components is a crucial step. Existing assembly methods mostly rely on manual operation or simple auxiliary tools, which presents numerous problems.

[0003] A search revealed that existing patent publication number CN209986884U discloses an automatic disassembly device for an automobile engine with a support platform mechanism, including an automatic disassembly device body, a slider, and a shock-absorbing spring; the base is horizontally fixed to the ground by bolts; the footplate of the support frame slides into two parallel T-shaped travel grooves on the top plane of the base, and the bottom plane of the push plate is exactly tangent to the top plane of the base; a reciprocating motor is fixedly installed in the middle of the right end of the base, and the screw fixedly connected to the coupling of the reciprocating motor can pass through the middle of the push plate, and the screw is rotatably connected to the push plate through a bearing ring; the reciprocating motor drives the screw to rotate, thereby pushing the push plate to move the support frame part left and right. In the process of realizing this utility model, the inventors discovered the following problems with the existing technology:

[0004] During the assembly process, the engine needs to be adjusted and moved in different positions to achieve precise docking with other components. However, the assembly mechanism has certain limitations in moving the engine. Some mechanisms can only achieve simple fixed-position assembly, which is difficult to meet the need for flexible movement of the engine during the assembly process. This not only increases the labor intensity but also reduces the assembly efficiency.

[0005] Therefore, an assembly mechanism for engine assembly components for generator sets is proposed to address the above problems. Utility Model Content

[0006] In order to overcome the above-mentioned defects of the prior art, the present invention provides an assembly mechanism for engine assembly parts for generator sets to solve the problems mentioned in the background art.

[0007] To achieve the above objectives, this utility model provides the following technical solution: an assembly mechanism for engine assembly parts for generator sets, including a placement frame. Two parallel moving slots are formed inside the top of the placement frame. A first motor in the moving mechanism is installed on the right side of the placement frame. When the first motor starts, its output drives a screw rod to rotate. One end of the screw rod passes through the side wall of the placement frame and extends into the moving slot. An internally threaded sleeve is threaded onto the outer side of the moving slot. The internally threaded sleeve moves axially along the screw rod as it rotates. A sliding rod fixedly installed inside the other moving slot cooperates with a sliding sleeve fitted thereon. The sliding sleeve can slide left and right along the sliding rod. A positioning rod is fixed to the top of the internally threaded sleeve and the sliding sleeve. A bearing plate at the top of the positioning rod provides a platform for the mechanical frame. After the mechanical frame is stably placed on the bearing plate, it is further fixed by threaded positioning bolts. An engine is fixedly installed at the top of the positioning bolts. When the engine starts, the power generated works in conjunction with the moving mechanism.

[0008] Preferably, a bearing is installed inside the movable groove, and the helical rod passes through the bearing to connect with the inner wall of the movable groove.

[0009] Preferably, both ends of the slide bar are securely connected to the inner wall of the moving groove.

[0010] Preferably, an air filter is connected to the right side of the engine, which can filter the air entering the engine, and a cooler is detachably installed on the left side of the engine. The two are tightly connected by bolts.

[0011] Preferably, a positioning frame is securely fixed above the left end of the placement frame, and a second motor is fixedly installed at the bottom of the internal part of the positioning frame. The second motor is movably connected to a rotating shaft. When the second motor is started, it can drive the rotating shaft to rotate flexibly. A support frame is fixedly installed at the bottom of the rotating shaft. As the rotating shaft rotates, the support frame can also rotate accordingly.

[0012] Preferably, the screwdriver body is securely mounted inside the support frame by a fixing device. One end of the screwdriver body is finely machined and has a screwdriver tip. The specifications and shape of the screwdriver tip can be customized according to actual needs.

[0013] Preferably, the bottom of the placement rack is securely fixed with a fixing plate by high-strength bolts, and four movable wheels are embedded inside the fixing plate, each of which is equipped with an independent brake buckle.

[0014] The technical effects and advantages of this utility model are as follows:

[0015] Compared with existing technologies, this generator set engine assembly component assembly mechanism, through the setting of a moving mechanism, utilizes a first motor to drive the rotation of a screw rod. This, combined with the threaded connection between the internal threaded sleeve and the screw rod, and the sliding engagement between the sliding rod and the sliding sleeve in another moving slot, allows the support plate to smoothly move the engine along the moving slot. This moving method has a reasonable structure and stable operation. Compared with traditional manual handling or simple moving devices, it greatly improves the efficiency of engine position adjustment during assembly and reduces the labor intensity of operators. During movement, the bearing effectively reduces friction between the screw rod and the inner wall of the moving slot, ensuring smooth screw rod rotation and further enhancing the stability and durability of the moving mechanism. Simultaneously, the design of a secure connection at both ends of the sliding rod provides reliable support for the sliding of the sliding sleeve, ensuring that the engine will not shake or shift during movement, thus guaranteeing the accuracy of component assembly.

[0016] Compared with existing technologies, this generator set engine assembly component assembly mechanism effectively filters the air entering the engine through an air filter connected to the right side of the engine, ensuring normal engine operation. A detachable air cooler on the left side provides cooling for the engine as needed, extending its service life. The design of the positioning bracket, second motor, rotating shaft, support frame, and screwdriver body on the upper left end of the mounting rack allows for component assembly using the screwdriver body after the engine is moved to a suitable position, further improving assembly efficiency. The moving wheels and independent brake clips at the bottom of the mounting rack facilitate the movement and positioning of the entire assembly mechanism, enhancing its flexibility and practicality. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall three-dimensional structure of this utility model.

[0018] Figure 2 This is a schematic diagram of the left side structure of this utility model.

[0019] Figure 3 This is a schematic diagram of the structure of this utility model from the right side.

[0020] Figure 4 This is a schematic diagram of the moving mechanism structure of this utility model.

[0021] The attached diagram is labeled as follows: 1. Placement rack; 2. Moving slot; 3. Moving mechanism; 301. First motor; 302. Helical rod; 303. Bearing; 304. Internal threaded sleeve; 305. Slide rod; 306. Slide sleeve; 4. Positioning rod; 5. Support plate; 6. Mechanical frame; 7. Positioning bolt; 8. Engine; 9. Air filter; 10. Air cooler; 11. Positioning frame; 12. Second motor; 13. Rotating shaft; 14. Support frame; 15. Screwdriver body; 16. Screwdriver head; 17. Fixing plate; 18. Moving wheel. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Example 1

[0024] As attached Figures 1 to 4 The diagram illustrates an assembly mechanism for an engine assembly for a generator set, comprising a mounting frame 1. Two parallel movable slots 2 are formed inside the top of the mounting frame 1. A movable mechanism 3 is slidably connected within each movable slot 2. These two slots 2 provide a stable operating space for the movable mechanism 3. A first motor 301 in the movable mechanism 3 is mounted on the right side of the mounting frame 1. When the first motor 301 is started, its output drives a screw rod 302 to rotate. One end of the screw rod 302 penetrates the side wall of the mounting frame 1 and extends into the movable slot 2. An internally threaded sleeve 304 is threaded onto the outer side of the movable slot 2. 04 will move along the axial direction of the screw rod 302 as the screw rod 302 rotates. In another moving groove 2, the fixedly installed slide rod 305 and the slide sleeve 306 sleeved on it cooperate with each other. The slide sleeve 306 can slide left and right along the slide rod 305. The positioning rod 4 is fixed on the top of the internal threaded sleeve 304 and the top of the slide sleeve 306. The bearing plate 5 on the top of the positioning rod 4 provides a platform for the mechanical frame 6. After the mechanical frame 6 is placed stably on the bearing plate 5, it is further fixed by the positioning bolt 7 with thread positioning. The engine 8 is fixedly installed on the top of the positioning bolt 7. When the engine 8 is started, the power generated works in coordination with the moving mechanism 3.

[0025] The placement frame 1 has two parallel moving slots 2 on its top, providing a stable operating space for the moving mechanism 3. This ensures that the moving mechanism 3 can operate accurately within the predetermined track and avoids deviation. This layout design makes the entire device compact and reasonable, ensuring the accuracy of subsequent operations. The first motor 301 in the moving mechanism 3 is installed on the right side of the placement frame 1. When started, its output end drives the screw rod 302 to rotate. One end of the screw rod 302 extends through the side wall of the placement frame 1 into the moving slot 2. This design makes the power transmission path clear, reduces energy loss, and efficiently transmits the motor power to the screw rod 302, achieving efficient power utilization. The internal threaded sleeve 304, which is threaded on the outside of the moving slot 2, moves axially with the rotation of the screw rod 302. The sliding rod 305 and the sliding sleeve 306 in the other moving slot 2... The sliding sleeve 306 can slide left and right in conjunction with the other two, making the moving mechanism 3 move smoothly and accurately during the movement, meeting the needs of different positions and improving the accuracy and reliability of the operation. The internal threaded sleeve 304 and the top of the sliding sleeve 306 are fixed with a positioning rod 4. The top bearing plate 5 of the positioning rod 4 provides a platform for the mechanical frame 6. After the mechanical frame 6 is placed stably, it is further fixed by the positioning bolt 7 with thread positioning. This installation and fixing method is simple to operate, has a firm connection, and facilitates the installation, maintenance and replacement of the mechanical frame 6. The top of the positioning bolt 7 is fixed with an engine 8. After the engine 8 is started, the power generated works in conjunction with the moving mechanism 3, so that the mechanical frame 6 can not only move in position, but also perform specific operations with the power of the engine 8, which improves the functionality and practicality of the entire device and meets diverse operation needs.

[0026] Example 2

[0027] Based on Embodiment 1, the solution in Embodiment 1 will be further described in detail below with reference to the specific working method, such as... Figures 1 to 4 As shown below, see details:

[0028] In a preferred embodiment, a bearing 303 is installed inside the moving groove 2, and the screw rod 302 passes through the bearing 303 and connects to the inner wall of the moving groove 2. The bearing 303 provides good support and rotational assistance. It not only effectively reduces the friction between the screw rod 302 and the inner wall of the moving groove 2 during rotation, reducing energy loss, but also ensures that the screw rod 302 rotates smoothly and steadily under the drive of the first motor 301, providing a reliable guarantee for the normal operation of the moving mechanism 3.

[0029] As a preferred embodiment, both ends of the slide rod 305 are securely connected to the inner wall of the moving groove 2. During installation, it is ensured that the connection between the two ends of the slide rod 305 and the inner wall of the moving groove 2 is tight and without gaps. This reliable connection method provides a solid support foundation for the slide rod 305, so that it can always remain stable when the sliding sleeve 306 slides, without shaking or shifting, which effectively ensures the smoothness and accuracy of the operation of the moving mechanism 3.

[0030] In a preferred embodiment, an air filter 9 is connected to the right side of the engine 8. The air filter 9 filters the air entering the engine 8, reducing wear and tear on the internal parts of the engine 8 caused by dust and impurities, and extending the service life of the engine 8. A cooler 10 is detachably installed on the left side of the engine 8. The two are tightly connected by bolts, facilitating subsequent maintenance or replacement of the cooler 10. The cooler 10 can dissipate heat from the engine 8 in a timely manner, ensuring its stable operation.

[0031] In a preferred embodiment, a positioning frame 11 is securely fixed above the left end of the placement frame 1, providing a reliable support platform for subsequent components, ensuring the stability and rationality of the entire structural layout, and creating favorable conditions for the normal operation of subsequent components. A second motor 12 is fixedly installed at the bottom of the internal part of the positioning frame 11, which can effectively reduce the vibration of the motor during operation, ensure stable operation of the motor, and extend the service life of the motor. The rotating shaft 13 is movably connected inside the second motor 12. When the second motor 12 is started, it can drive the rotating shaft 13 to rotate flexibly, realize efficient power transmission, and make the rotation action more precise and smooth, meeting the work requirements. A support frame 14 is fixedly installed at the bottom of the rotating shaft 13. As the rotating shaft 13 rotates, the support frame 14 can also rotate, expanding the operating range of the items on the support frame, facilitating multi-angle operation of the supported items, and improving work efficiency.

[0032] In a preferred embodiment, the screwdriver body 15 is securely mounted inside the support frame 14 by a fixing device, ensuring the stability of the screwdriver body during operation and reducing the impact of shaking or displacement on the accuracy of operation. This ensures that screw tightening or loosening is performed accurately, improving work quality. One end of the screwdriver body 15 is finely machined to allow the screwdriver head to better fit the screw, reducing wear during operation. A screwdriver head 16 is provided, and the specifications and shape of the screwdriver head 16 can be customized according to actual needs to meet the operation requirements of different types of screws, enhancing the versatility and applicability of the tool. It can cope with various work scenarios and reduce tool replacement costs.

[0033] In a preferred embodiment, a fixing plate 17 is securely fixed to the bottom of the placement rack 1 with high-strength bolts, ensuring a firm connection between the fixing plate and the placement rack, enhancing the stability of the overall structure, reducing safety hazards caused by shaking or loosening, and ensuring the normal operation of the equipment. Four moving wheels 18 are embedded inside the fixing plate 17, facilitating flexible movement of the equipment and adapting to the position adjustment needs of different work scenarios, improving work efficiency, and reducing the burden of manual handling. Each moving wheel 18 is equipped with an independent brake buckle, which can be locked with a light step, allowing the equipment to be quickly and stably stopped when it needs to be fixed, avoiding accidents caused by movement, and enhancing the safety and convenience of using the equipment.

[0034] The working process of this utility model is as follows: First, check the placement frame 1 to ensure that the fixing plate 17, securely installed at its bottom with high-strength bolts, is not loose, and that the four movable wheels 18 embedded inside the fixing plate 17 rotate flexibly and have normal brake latch function, facilitating subsequent equipment movement and fixation. Next, place the mechanical frame 6 stably on the bearing plate 5 at the top of the positioning rod 4, and further fix the mechanical frame 6 using the threaded positioning bolts 7 to ensure its secure installation. Then, fix the engine 8 at the top of the positioning bolts 7, and connect the air filter 9 to the right side of the engine 8 to filter the air entering the engine 8. Tightly install the detachable air cooler 10 on the left side of the engine 8 with bolts to ensure heat dissipation and air quality during normal engine operation. Next, start the first motor 301 installed on the right side of the placement frame 1. The output end of the first motor 301 drives the spiral rod 302 to rotate. The spiral rod 302 passes through the shaft installed inside the movable slot 2. The bearing 303 is connected to the inner wall of the moving groove 2 to achieve stable rotation. The internal threaded sleeve 304 moves axially with the rotation of the screw rod 302. At the same time, the two ends of the sliding rod 305 in another moving groove 2 are firmly connected to the inner wall. The sliding sleeve 306 slides left and right along the sliding rod 305, working in conjunction with the internal threaded sleeve 304 to drive the positioning rod 4, the bearing plate 5 and the mechanical frame 6 to move smoothly and adjust to the appropriate position. Then, if the positioning and rotation mechanism is required, the second motor 12, which is fixedly installed at the bottom of the positioning frame 11 on the upper left side of the placement frame 1, is started. The second motor 12 drives the rotating shaft 13 to rotate flexibly. The bearing frame 14, which is fixedly installed at the bottom of the rotating shaft 13, rotates accordingly. The screwdriver body 15 and screwdriver head 16, which are fixedly installed inside the bearing frame 14 by a fixing device, can be operated accordingly. The specifications and shape of the screwdriver head 16 can be customized according to actual needs. The power generated after the engine 8 is started works in conjunction with the moving mechanism 3 to complete the assembly of the engine assembly parts for the generator set.

Claims

1. A generator set engine assembly component assembly mechanism, comprising a mounting rack (1), characterized in that: The top of the placement rack (1) has two parallel moving slots (2). A moving mechanism (3) is slidably connected in the moving slots (2). The first motor (301) in the moving mechanism (3) is installed on the right side of the placement rack (1). When the first motor (301) is started, the output end of the first motor (301) drives the screw rod (302) to start rotating. One end of the screw rod (302) passes through the side wall of the placement rack (1) and extends into the moving slot (2). An inner threaded sleeve (304) is threaded on the outer side of the moving slot (2). The inner threaded sleeve (304) will move along the axial direction of the screw rod (302) as the screw rod (302) rotates. The sliding rod (305) fixedly installed inside another sliding groove (2) cooperates with the sliding sleeve (306) sleeved on it. The sliding sleeve (306) can slide left and right along the sliding rod (305). The positioning rod (4) is fixed at the top of the internal threaded sleeve (304) and the sliding sleeve (306). The bearing plate (5) at the top of the positioning rod (4) provides a platform for the mechanical frame (6). After the mechanical frame (6) is placed stably on the bearing plate (5), it is further fixed by the positioning bolt (7) with thread positioning. The engine (8) is fixedly installed at the top of the positioning bolt (7). When the engine (8) is started, the power generated works in coordination with the moving mechanism (3).

2. The assembly mechanism for engine assembly components for generator sets according to claim 1, characterized in that: A bearing (303) is installed inside the moving groove (2), and the spiral rod (302) passes through the bearing (303) and is connected to the inner wall of the moving groove (2).

3. The assembly mechanism for engine assembly components for generator sets according to claim 2, characterized in that: The two ends of the slide bar (305) are respectively connected to the inner wall of the moving groove (2) in a stable manner.

4. The assembly mechanism for engine assembly components for generator sets according to claim 2, characterized in that: An air filter (9) is connected to the right side of the engine (8), which can filter the air entering the engine (8). A cooler (10) is detachably installed on the left side of the engine (8), and the two are tightly connected by bolts.

5. The generator set engine assembly component assembly mechanism according to claim 4, characterized in that: A positioning frame (11) is securely fixed above the left end of the placement frame (1). A second motor (12) is fixedly installed at the bottom of the positioning frame (11). A rotating shaft (13) is movably connected inside the second motor (12). When the second motor (12) is started, it can drive the rotating shaft (13) to rotate flexibly. A support frame (14) is fixedly installed at the bottom of the rotating shaft (13). As the rotating shaft (13) rotates, the support frame (14) can also rotate accordingly.

6. The assembly mechanism for engine assembly components for a generator set according to claim 5, characterized in that: The screwdriver body (15) is securely mounted inside the support frame (14) by a fixing device. One end of the screwdriver body (15) is finely machined and has a screwdriver head (16). The specifications and shape of the screwdriver head (16) can be customized according to actual needs.

7. The generator set engine assembly component assembly mechanism according to claim 4, characterized in that: The bottom of the placement rack (1) is securely fixed with a fixing plate (17) by high-strength bolts. The fixing plate (17) has four moving wheels (18) embedded inside, and each moving wheel (18) is equipped with an independent brake buckle.

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