A device for cleaning the surface of a quenched hot work die steel of iron oxide

Abstract

The utility model relates to die steel processing technical field, and disclose a kind of quenching after hot work die steel surface iron oxide cleaning device, including bottom plate, the bracket is set in bottom plate board face, different diameter cylindrical hot work die steel can be carried, the driving assembly for driving cylindrical hot work die steel autorotation is also set on the bottom plate, mobile assembly is set on the bottom plate, and the mobile end of mobile assembly is provided with adjusting assembly, by the adjustment of slider and locking nut, different size die steel can be adapted, the versatility of device is improved, and be provided with spray component, can be evenly sprayed polishing fluid in cleaning process, improve cleaning effect, make die steel surface more smooth, reduce surface defect, by efficient, high-quality cleaning, remove the oxide scale on the surface of die steel, reduce surface defect, improve the surface quality and service performance of mould, to prolong the service life of mould.

Description

Technical Field

[0001] This utility model relates to the field of mold steel processing technology, specifically to a device for cleaning iron oxide from the surface of hot-working mold steel after quenching. Background Technology

[0002] Hot work die steel refers to alloy tool steel suitable for making dies for hot deformation processing of metals, such as hot forging dies, hot extrusion dies, die casting dies, and hot upsetting dies. Because hot work dies operate under high temperature and high pressure conditions for extended periods, the die material must possess high strength, hardness, and thermal stability, especially high thermal strength, thermal fatigue resistance, toughness, and wear resistance. Hot work die steels come in various shapes, mainly depending on their application and processing requirements, including flat plates, blocks, cylinders, and irregular shapes. Furthermore, after quenching, a layer of iron oxide scale forms on the surface of the hot work die steel. This iron oxide scale increases the surface roughness of the die, forming surface defects such as pitting and scale, reducing the surface quality of the die. These defects not only affect the appearance of the die but may also affect its performance and lifespan. Therefore, a device for cleaning iron oxide from the surface of quenched hot work die steel is proposed to address the aforementioned problems. Utility Model Content

[0003] This utility model aims to solve at least one of the technical problems existing in the prior art. To this end, this utility model proposes a device for cleaning iron oxide from the surface of hot work die steel after quenching, including a base plate. The base plate is provided with a bracket that can support cylindrical hot work die steel of different diameters. The base plate is also provided with a drive assembly for driving the cylindrical hot work die steel to rotate. The base plate is provided with a moving assembly, and the moving end of the moving assembly is provided with an adjustment assembly. The movable end of the adjustment assembly is provided with a cleaning device for removing iron oxide from the surface of the cylindrical hot work die steel.

[0004] Furthermore, the bracket includes a base, and a plurality of bases axially and equidistantly distributed are fixedly installed on the base plate. A first mounting seat is fixedly installed on the base. A sliding groove is opened on the base, and a slider is slidably connected in the groove. A second mounting seat is provided on the slider. Rollers are rotatably connected to both the first mounting seat and the second mounting seat. A locking nut is threadedly connected to the slider and is disposed through the groove, with one end of the locking nut abutting against the base.

[0005] Furthermore, the drive assembly includes a drive motor fixedly mounted on the base plate, a through-type rotating shaft rotatably connected to the first mounting base, and a roller on the first mounting base disposed on the outer surface of the rotating shaft. One end of the rotating shaft is connected to the output end of the drive motor via a belt pulley transmission mechanism.

[0006] Furthermore, the moving component includes a frame fixedly mounted on the base plate, with an opening at the top. A servo motor is fixedly mounted on one side surface of the frame, and a lead screw is provided at the output end of the servo motor. The lead screw is rotatably connected to the frame. A slide bar is provided at the top edge of the frame, and a moving plate is slidably connected to the outside of the slide bar. A lead screw slider adapted to the lead screw is provided on one side surface of the moving plate.

[0007] Furthermore, the adjustment assembly includes two electric push rods hinged to the surface of the movable plate. A bracket is also hinged to the surface of the movable plate, with one end of the bracket away from the movable plate hinged to the telescopic end of the electric push rod. A fixing frame is fixedly mounted on the bracket.

[0008] Furthermore, the cleaning device includes a stepper motor fixedly mounted on a fixed frame. The output end of the stepper motor is connected to a drive roller via a coupling, and the end of the drive roller away from the stepper motor is bearing-connected to the fixed frame. Multiple driven rollers are rotatably connected to the fixed frame, and the outer surfaces of the multiple driven rollers and the drive roller are all connected to a polishing sand belt. Two telescopic cylinders are symmetrically arranged on the fixed frame, and the telescopic ends of the two telescopic cylinders are rotatably connected to the two ends of the tensioning roller, respectively.

[0009] Furthermore, it includes a spraying assembly mounted on a fixed frame, which is used to uniformly spray polishing liquid onto the surface of cylindrical hot work die steel. The spraying assembly includes a solution tank fixedly mounted on the fixed frame, and the solution tank is wider at the top and narrower at the bottom. The bottom of the solution tank is connected to a number of solenoid valves that are evenly distributed, and the end of the solenoid valves away from the solution tank is connected to a nozzle.

[0010] Furthermore, a collection frame is provided on the support below the polishing belt.

[0011] The beneficial effects of this utility model are as follows: By setting a bracket and adjusting the slider and locking nut, this utility model can adapt to mold steel of different sizes, improving the versatility of the device. It also has a drive component that enables the mold steel to rotate, and combined with the moving component and the adjusting component, the cleaning device can clean the iron oxide on the surface of the mold steel in an all-round and uniform manner, improving the cleaning efficiency. It also has a spray component that can evenly spray polishing liquid during the cleaning process, improving the cleaning effect, making the surface of the mold steel smoother, and reducing surface defects. Through efficient and high-quality cleaning, the iron oxide scale on the surface of the mold steel is removed, reducing surface defects, improving the surface quality and performance of the mold, thereby extending the service life of the mold. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the overall design of this utility model;

[0013] Figure 2This utility model Figure 1 Enlarged view of point A in the middle;

[0014] Figure 3 This is a schematic diagram showing the connection between the moving component and the cleaning component of this utility model;

[0015] Figure 4 This utility model Figure 3 Enlarged diagram of point B in the middle.

[0016] The components include: 1. Base plate; 2. Bracket; 21. Base; 22. First mounting seat; 23. Slide groove; 24. Slider; 25. Second mounting seat; 26. Roller; 27. Locking nut; 3. Drive assembly; 31. Drive motor; 32. Rotating shaft; 33. Belt pulley transmission mechanism; 4. Moving assembly; 41. Frame; 42. Servo motor; 43. Lead screw; 44. Slide rod; 45. Moving plate; 46. Lead screw and slider; 5. Adjustment assembly; 51. Electric push rod; 52. Bracket; 53. Fixing frame; 6. Cleaning device; 61. Stepper motor; 62. Drive roller; 63. Driven roller; 64. Polishing sand belt; 65. Telescopic cylinder; 66. Tensioning roller; 7. Spray assembly; 71. Solution tank; 72. Solenoid valve; 73. Spray head; 8. Collection frame. Detailed Implementation

[0017] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this utility model, and should not be construed as limiting this utility model.

[0018] In the description of this utility model, it should be understood that the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0019] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0020] In the embodiments, by Figure 1-4 Provided is a device for cleaning iron oxide from the surface of quenched hot work die steel, comprising a base plate 1, a bracket 2 mounted on the surface of the base plate 1 to support cylindrical hot work die steel of different diameters, a drive assembly 3 for driving the cylindrical hot work die steel to rotate, a moving assembly 4 mounted on the base plate 1, and an adjusting assembly 5 mounted on the moving end of the moving assembly 4, the movable end of the adjusting assembly 5 being equipped with a cleaning device 6 for removing iron oxide from the surface of the cylindrical hot work die steel. The quenched cylindrical hot work die steel is placed on the bracket 2, which is adaptable to die steel of different diameters. The die steel is stably supported by adjusting the slider 24 and locking nut 27 on the bracket 2. The drive assembly 3 is activated to drive the motor. 31 drives the rotating shaft 32 to rotate through the belt pulley transmission mechanism 33, thereby causing the mold steel supported on the bracket 2 to rotate, ensuring that the surface of the mold steel can be evenly exposed within the working range of the cleaning device 6. The moving component 4 drives the lead screw 43 to rotate through the servo motor 42, causing the moving plate 45 to slide along the slide bar 44, so that the cleaning device 6 can move along the axial direction of the mold steel. At the same time, the adjusting component 5 adjusts the angle and height of the cleaning device 6 through the extension and retraction of the electric push rod 51, ensuring that the cleaning device 6 can closely fit the surface of the mold steel. The stepper motor 61 in the cleaning device 6 drives the active roller 62 to rotate, driving the polishing sand belt 64 to operate. The polishing sand belt 64 contacts the rotating surface of the mold steel and removes the iron oxide scale on the surface through friction.

[0021] Reference Figure 1-4 The bracket 2 includes a base 21. Several bases 21 are fixedly installed on the surface of the base plate 1 and are equidistantly distributed along the axis. A first mounting seat 22 is fixedly installed on the base 21. A sliding groove 23 is provided on the base 21, and a slider 24 is slidably connected in the sliding groove 23. A second mounting seat 25 is provided on the slider 24. Rollers 26 are rotatably connected to both the first mounting seat 22 and the second mounting seat 25. A locking nut 27 is threadedly connected to the slider 24 and is disposed through the base 21. One end of the locking nut 27 abuts against the base 21.

[0022] With the above-described structure, the distance between the rollers 26 on the first mounting base 22 and the second mounting base 25 can be adjusted by the position of the sliding slider 24 in the groove 23, thereby accommodating cylindrical hot work die steels of different diameters. When the die steel is placed on the bracket 2, the rollers 26 contact the surface of the die steel, providing support and reducing friction. By rotating the locking nut 27, one end of it abuts against the base 21, thereby fixing the position of the slider 24 and ensuring that the die steel remains stable during the cleaning process without shaking or displacement.

[0023] Reference Figure 1-4The drive assembly 3 includes a drive motor 31 fixedly mounted on the base plate 1, a through-type rotating shaft 32 rotatably connected to the first mounting base 22, and a roller 26 on the first mounting base 22 is disposed on the outer surface of the rotating shaft 32. One end of the rotating shaft 32 is connected to the output end of the drive motor 31 through a belt pulley transmission mechanism 33.

[0024] With the above structural configuration, the drive motor 31 is the power source. When the drive motor 31 starts, its output end will drive the belt pulley transmission mechanism 33 to run and further drive the rotating shaft 32 to rotate. The roller 26 on the first mounting base 22 is set on the outer surface of the rotating shaft 32. Therefore, when the rotating shaft 32 rotates, it will drive the roller 26 to rotate synchronously, thereby realizing the self-rotation of the mold steel.

[0025] Reference Figure 1-4 The moving component 4 includes a frame 41 fixedly installed on the base plate 1, with an open top. A servo motor 42 is fixedly installed on one side surface of the frame 41. A lead screw 43 is provided at the output end of the servo motor 42 and is rotatably connected inside the frame 41. A slide bar 44 is provided at the top edge of the frame 41. A moving plate 45 is slidably connected to the outside of the slide bar 44, and a lead screw slider 46 adapted to the lead screw 43 is provided on one side surface of the moving plate 45.

[0026] With the above structural configuration, the output end of the servo motor 42 is connected to a lead screw 43, which is rotatably connected inside the frame 41. When the servo motor 42 is started, its output end will drive the lead screw 43 to rotate. When the lead screw 43 rotates, the lead screw slider 46 will move along the axial direction of the lead screw 43, thereby driving the moving plate 45 to slide along the slide bar 44. By controlling the rotation direction and speed of the servo motor 42, the movement direction and distance of the moving plate 45 can be precisely controlled, thereby realizing flexible adjustment of the position of the cleaning device 6 and ensuring that the cleaning device 6 can accurately align with the surface of the mold steel for cleaning.

[0027] Reference Figure 1-4 The adjustment component 5 includes an electric push rod 51 hinged to the surface of the movable plate 45. There are two electric push rods 51. The surface of the movable plate 45 is also hinged to a bracket 52. The end of the bracket 52 away from the movable plate 45 is hinged to the telescopic end of the electric push rod 51. A fixing frame 53 is fixedly installed on the bracket 52.

[0028] With the above-mentioned structural configuration, when the telescopic end of the electric push rod 51 telescopically moves, it will drive the bracket 52 to rotate around the hinge point between it and the moving plate 45. Since the bracket 52 is fixedly installed with a fixed frame 53, the fixed frame 53 will move closer to or further away from the mold steel as the bracket 52 rotates, thereby adjusting the position and posture of the cleaning device 6 installed on the fixed frame 53.

[0029] Reference Figure 1-4 The cleaning device 6 includes a stepper motor 61 fixedly mounted on a fixed frame 53. The output end of the stepper motor 61 is connected to a drive roller 62 via a coupling. The end of the drive roller 62 away from the stepper motor 61 is bearing connected to the fixed frame 53. Multiple driven rollers 63 are rotatably connected to the fixed frame 53. The outer surfaces of the multiple driven rollers 63 and the drive roller 62 are all connected to a polishing sand belt 64. Two telescopic cylinders 65 are symmetrically arranged on the fixed frame 53. The telescopic ends of the two telescopic cylinders 65 are rotatably connected to the two ends of the tension roller 66, respectively.

[0030] With the above structural setup, the stepper motor 61 serves as the power source. When the stepper motor 61 starts, its output end drives the active roller 62 to rotate. The end of the active roller 62 furthest from the stepper motor 61 is connected to the fixed frame 53 by a bearing to ensure rotational stability. When the active roller 62 rotates, it drives the polishing sand belt 64 to run between the active roller 62 and the driven roller 63. The running polishing sand belt 64 contacts the surface of the mold steel and removes the iron oxide scale on the surface of the mold steel through friction, thus achieving the cleaning operation. By controlling the extension and retraction length of the telescopic cylinder 65, the position of the tension roller 66 can be adjusted, thereby adjusting the tension of the polishing sand belt 64 to ensure that the polishing sand belt 64 maintains an appropriate tension during operation and improves the cleaning effect.

[0031] Reference Figure 1-4 The system includes a spray assembly 7 mounted on a fixed frame 53, which is used to uniformly spray polishing liquid onto the surface of cylindrical hot work die steel. The spray assembly 7 includes a solution tank 71 fixedly mounted on the fixed frame 53, and the solution tank 71 is wider at the top and narrower at the bottom. The bottom of the solution tank 71 is connected to a number of solenoid valves 72 that are evenly distributed, and the end of the solenoid valve 72 away from the solution tank 71 is connected to a nozzle 73.

[0032] With the above-described structure, the top of the solution tank 71 is open and equipped with a removable cover to prevent the polishing liquid from spilling. When the solenoid valve 72 is opened, the polishing liquid will flow out from the solution tank 71 and be evenly sprayed onto the surface of cylindrical hot work die steel through the nozzle 73. This ensures that the polishing liquid can cover all areas of the die steel surface, improve the cleaning effect, and work in conjunction with the cleaning device 6. The polishing liquid plays a lubricating and cooling role when the polishing belt 64 rubs against the die steel surface, while also helping to remove iron oxide scale, improving cleaning efficiency and the surface quality of the die steel.

[0033] Reference Figure 1-4 The bracket 52 is provided with a collection frame 8 located below the polishing sand belt 64;

[0034] With the above structural design, the collection box 8 can directly receive the waste chips and waste liquid that fall from the polishing sand belt 64 and the surface cleaning of the mold steel, reducing subsequent cleaning work and helping to improve the safety and hygiene of the working environment.

[0035] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0036] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A device for cleaning iron oxide from the surface of quenched hot work die steel, comprising a base plate (1), characterized in that: The base plate (1) is provided with a bracket (2) which can support cylindrical hot work die steel of different diameters. The base plate (1) is also provided with a drive assembly (3) for driving the cylindrical hot work die steel to rotate. The base plate (1) is provided with a moving assembly (4), and the moving end of the moving assembly (4) is provided with an adjustment assembly (5). The moving end of the adjustment assembly (5) is provided with a cleaning device (6) for removing iron oxide from the surface of the cylindrical hot work die steel.

2. The device for cleaning iron oxide from the surface of quenched hot work die steel according to claim 1, characterized in that: The bracket (2) includes a base (21). Several bases (21) are fixedly installed on the surface of the base plate (1) and are equidistantly distributed along the axis. A first mounting seat (22) is fixedly installed on the base (21). A sliding groove (23) is provided on the base (21), and a slider (24) is slidably connected in the groove (23). A second mounting seat (25) is provided on the slider (24). Rollers (26) are rotatably connected to both the first mounting seat (22) and the second mounting seat (25). A locking nut (27) is threadedly connected to the slider (24) and is disposed through the slider. One end of the locking nut (27) abuts against the base (21).

3. The device for cleaning iron oxide from the surface of quenched hot work die steel according to claim 2, characterized in that: The drive assembly (3) includes a drive motor (31) fixedly mounted on the base plate (1), a through shaft (32) rotatably connected to the first mounting base (22), and a roller (26) on the first mounting base (22) is disposed on the outer surface of the shaft (32). One end of the shaft (32) is connected to the output end of the drive motor (31) through a belt pulley transmission mechanism (33).

4. The device for cleaning iron oxide from the surface of quenched hot work die steel according to claim 1, characterized in that: The moving component (4) includes a frame (41) fixedly installed on the base plate (1), and the top of the frame (41) is open. A servo motor (42) is fixedly installed on one side surface of the frame (41). A lead screw (43) is provided at the output end of the servo motor (42), and the lead screw (43) is rotatably connected inside the frame (41). A slide rod (44) is provided at the top edge of the frame (41). A moving plate (45) is slidably connected to the outside of the slide rod (44), and a lead screw slider (46) adapted to the lead screw (43) is provided on one side surface of the moving plate (45).

5. The device for cleaning iron oxide from the surface of quenched hot work die steel according to claim 4, characterized in that: The adjustment assembly (5) includes an electric push rod (51) hinged to the surface of the movable plate (45), and there are two electric push rods (51). The surface of the movable plate (45) is also hinged to a bracket (52), and one end of the bracket (52) away from the movable plate (45) is hinged to the telescopic end of the electric push rod (51). A fixing frame (53) is fixedly installed on the bracket (52).

6. The device for cleaning iron oxide from the surface of quenched hot work die steel according to claim 5, characterized in that: The cleaning device (6) includes a stepper motor (61) fixedly mounted on a fixed frame (53). The output end of the stepper motor (61) is connected to a drive roller (62) via a coupling. The end of the drive roller (62) away from the stepper motor (61) is connected to the fixed frame (53) by a bearing. Multiple driven rollers (63) are rotatably connected on the fixed frame (53). The outer surfaces of the multiple driven rollers (63) and the drive roller (62) are all connected to a polishing sand belt (64). Two telescopic cylinders (65) are symmetrically arranged on the fixed frame (53). The telescopic ends of the two telescopic cylinders (65) are rotatably connected to the two ends of the tension roller (66).

7. The device for cleaning iron oxide from the surface of quenched hot work die steel according to claim 4, characterized in that: The spray assembly (7) is mounted on a fixed frame (53) and is used to uniformly spray polishing liquid onto the surface of cylindrical hot work die steel. The spray assembly (7) includes a solution tank (71) fixedly mounted on the fixed frame (53), and the solution tank (71) is wider at the top and narrower at the bottom. The bottom of the solution tank (71) is connected to a number of solenoid valves (72) that are evenly distributed, and the end of the solenoid valve (72) away from the solution tank (71) is connected to a nozzle (73).

8. The device for cleaning iron oxide from the surface of quenched hot work die steel according to claim 5, characterized in that: A collection frame (8) is provided on the bracket (52) below the polishing belt (64).

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