A cutting device for filter element production
By designing a filter cartridge cutting device that includes a fixed platform, a collection box, a vacuum cleaner, and a clamping assembly, problems such as offset, debris splashing, and high noise during filter cartridge cutting are solved, achieving a stable and efficient cutting process and a safe production environment.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ANHUI GAOBO FILTRATION TECH CO LTD
- Filing Date
- 2025-06-11
- Publication Date
- 2026-06-05
AI Technical Summary
The existing cutting equipment used in filter production lacks a positioning and clamping mechanism, which makes the filter element easy to shift during cutting, and also generates flying debris, loud noise, and many safety hazards during the cutting process.
A cutting device was designed, comprising a fixed platform, a collection box, a vacuum cleaner, a lead screw motor, a movable frame, a clamping assembly, and a cutting assembly. The clamping is adjusted by the lead screw motor, and the filter element is driven to rotate by the electric push rod. The closed structure collects debris and dust, reducing noise transmission.
It achieves stability and efficiency in filter element cutting, reduces debris splashing and noise transmission, lowers safety hazards, and improves the safety of the production environment.
Smart Images
Figure CN224323209U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of filter element production and cutting technology, and more specifically, to a cutting device for filter element production. Background Technology
[0002] Filter element is a professional term for a filter element with filtration and purification functions. It is a device for purifying raw fluids and separating resources. It mainly includes gas-liquid separation, solid-liquid separation, exhaust dust filtration, and environmental protection. Currently, filter elements are mainly classified by material: stainless steel filter elements, copper filter elements, titanium filter elements, Hastelloy, plastic filter elements, etc. They are mainly used in oil filtration, air filtration, water filtration, and in fields such as machinery, electronics, petroleum, chemical, and transportation. During the production of filter elements, it is necessary to cut the entire filter element, which requires the use of a cutting device.
[0003] Existing filter element production cutting devices mostly use clamping devices to clamp both ends of the filter element, and then drive the cutting device to cut the filter element. However, in actual operation, the filter element at the cutting point often lacks a certain positioning clamping mechanism, which makes it very easy for the filter element to deviate during the cutting process due to its long length.
[0004] Furthermore, existing filter cutting devices often generate a lot of debris and dust during cutting. Existing dust collection devices mostly use vacuum cleaners for collection, but during the cutting process, the cutting blades often rotate at high speeds, and the debris generated during cutting often flies around, which undoubtedly causes great trouble for collection. Secondly, the cutting process often generates a lot of noise, and the cutting blades are directly exposed, which not only affects the production environment but also creates certain safety hazards.
[0005] In view of this, we propose a cutting device for filter element production. Utility Model Content
[0006] 1. Technical problems to be solved
[0007] The purpose of this invention is to provide a cutting device for filter element production to solve the problems mentioned in the background art.
[0008] 2. Technical Solution
[0009] A cutting device for filter cartridge production includes a fixed platform, a collection box at the bottom of the fixed platform, a vacuum cleaner on the front outer wall of the collection box, a controller on the front outer wall of the fixed platform, lead screw motors fixedly installed on both outer walls of the fixed platform, lead screws at the output ends of multiple lead screw motors, movable frames sleeved on the outer circumference of multiple lead screws, and placement frames fixedly connected to the outer walls of multiple movable frames, a fixed shell on the top of the fixed platform, an electric push rod on the side wall of the fixed shell, a cutting assembly connected to the output end of the electric push rod, the cutting assembly including a movable frame, a cover connected to the top of the fixed shell by a hinge, a clamping assembly on the top of the cover, and a fixed frame.
[0010] Preferably, the outer walls on both sides of the fixed shell are provided with a second placement rack, and the inner circumferential walls of the multiple second placement racks are rotatably connected with a first movable roller, and the multiple first placement racks have the same structure as the second placement rack.
[0011] Preferably, a cutting motor is provided on the outer wall of the movable frame, and a cutting blade is connected to the output end of the cutting motor.
[0012] Preferably, the inner wall of the fixed shell is connected to the connecting cover on both sides, and the outer wall of the multiple connecting covers is provided with a first dust suction port and a second dust suction port. The outer wall of the multiple connecting covers is also provided with a dust suction pipe, and the ends of the multiple dust suction pipes are connected to the output end of the vacuum cleaner.
[0013] Preferably, the top of the fixed frame is provided with an electric push rod II, the output end of the electric push rod II is connected to a lifting frame, the lifting frame has a cavity inside, a plurality of the inner walls of the cavity are rotatably connected to transmission rollers, the ends of the plurality of transmission rollers are connected to rotating rollers, and the outer wall of one side of the rotating roller is rotatably connected to the inner wall of the other side of the cavity.
[0014] Preferably, drive motors are provided on the outer walls of both sides of the lifting frame, and the output ends of multiple drive motors extend into the cavity. A transmission belt is provided together with the output ends of the drive motors and the outer wall of the transmission roller.
[0015] Preferably, the bottom of the lifting frame is provided with a clamping plate, and the inner walls of the plurality of clamping plates are rotatably connected with movable rollers.
[0016] 3. Beneficial effects
[0017] Compared with the prior art, the advantages of this utility model are as follows: In the actual cutting process, the filter element can first be placed on the second placement rack on both sides of the fixed shell. Then, multiple screw motors are started to drive their respective movable racks to move, thereby adjusting the support and clamping of the filter element according to its length. Then, the cover is closed and sealed. Then, the electric push rod is started to drive the lifting frame to descend, so that the multiple clamping plates at the bottom can clamp the filter element. During cutting, multiple drive motors can be started to drive their respective rotating rollers to rotate. At this time, the multiple rotating rollers can cooperate with multiple movable rollers one and two to drive the filter element to rotate. During the rotation of the filter element, the electric push rod one can be used to push the cutting component to move, thereby driving the cutting blade to rotate at high speed under the drive of the cutting motor to cut the filter element. During the cutting process, the multiple clamping plates can fix and clamp the part to be cut, ensuring greater stability when cutting longer filter elements. In addition, the clamping device can better drive the filter element to rotate, ensuring the efficiency of cutting.
[0018] The debris and dust generated during cutting can be better contained by the fixed shell and cover, thereby reducing the splashing of debris. The noise during cutting can also be reduced by the enclosed cutting environment. This enclosed cutting method can also avoid the safety hazards caused by the exposed cutting blade. The debris and dust generated during cutting are transferred and collected into the collection box by a vacuum cleaner. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0020] Figure 2 This is a schematic diagram of the fixed shell structure of this utility model;
[0021] Figure 3 This is a schematic diagram of the connecting cover structure of this utility model;
[0022] Figure 4 This is a schematic diagram of the fixing frame structure of this utility model;
[0023] Figure 5 This is a schematic diagram of the lifting frame structure of this utility model;
[0024] Explanation of the numbers in the diagram: 100, fixed platform; 110, collection box; 120, vacuum cleaner; 130, controller; 140, lead screw motor; 150, movable frame; 160, placement frame one; 200, fixed shell; 210, placement frame two; 211, movable roller one; 220, electric push rod one; 221, moving frame; 222, cutting motor; 223, cutting blade; 230, connecting cover; 231, dust suction port one; 232, dust suction port two; 300, cover; 310, fixed frame; 320, electric push rod two; 330, lifting frame; 331, cavity; 340, drive motor; 350, rotating roller; 351, transmission roller; 360, transmission belt; 370, clamping plate; 371, movable roller two. Detailed Implementation
[0025] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.
[0026] In the description of this utility model, "multiple" means two or more, unless otherwise explicitly specified.
[0027] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "sleeved / connected," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0028] Please see Figure 1-5 This utility model provides a technical solution:
[0029] A cutting device for filter production includes a fixed platform 100, a collection box 110 at the bottom of the fixed platform 100, and a vacuum cleaner 120 on the outer wall in front of the collection box 110.
[0030] In some embodiments: the vacuum cleaner 120 is prior art and may be a common model available on the market.
[0031] A controller 130 is installed on the outer wall in front of the fixed platform 100. Screw motors 140 are fixedly installed on the outer walls on both sides of the fixed platform 100. Screws are respectively installed at the output ends of multiple screw motors 140. Movable frames 150 are sleeved on the outer walls of multiple screws to facilitate the movement of the movable frames 150, thereby supporting filter elements of various lengths.
[0032] In some embodiments, a rotating circular plate is rotatably connected to the outer wall of a plurality of movable frames 150, so that it can clamp the two ends of the filter element without causing friction that hinders rotation.
[0033] Multiple movable frames 150 are respectively fixedly connected to the outer walls of the placement frame 160. The top of the fixed platform 100 is also provided with a fixed shell 200. The side wall of the fixed shell 200 is provided with an electric push rod 220. The output end of the electric push rod 220 is connected to a cutting component. The cutting component includes a movable frame 221. The top of the fixed shell 200 is connected to a cover 300 by a hinge. The top of the cover 300 is provided with a clamping component. The clamping component includes a fixed frame 310.
[0034] Specifically, the outer walls on both sides of the fixed shell 200 are provided with a second placement frame 210, and multiple second placement frames 210 are rotatably connected to the inner circumference of the inner wall of the circumference of the first movable roller 211. Multiple first placement frames 160 have the same structure as the second placement frame 210, which facilitates the support of the filter element.
[0035] Furthermore, a cutting motor 222 is installed on the outer wall of the movable frame 221, and a cutting blade 223 is connected to the output end of the cutting motor 222. This facilitates the cutting of the filter element.
[0036] Furthermore, the inner walls of the fixed housing 200 are connected to the connecting covers 230 on both sides. The outer walls of the multiple connecting covers 230 are provided with a first suction port 231 and a second suction port 232. The outer walls of the multiple connecting covers 230 are also provided with suction pipes. The ends of the multiple suction pipes are connected to the output end of the vacuum cleaner 120 to facilitate the collection of debris and dust.
[0037] Furthermore, the top of the fixed frame 310 is provided with an electric push rod 320, the output end of which is connected to a lifting frame 330. The lifting frame 330 has a cavity 331 inside, and multiple transmission rollers 351 are rotatably connected to the inner walls of the cavity 331. The ends of the multiple transmission rollers 351 are connected to a rotating roller 350. The outer wall of one side of the rotating roller 350 is rotatably connected to the inner wall of the other side of the cavity 331, which facilitates driving the rotating roller 350 to rotate.
[0038] It is worth noting that drive motors 340 are provided on the outer walls of both sides of the lifting frame 330, and the output ends of multiple drive motors 340 extend into the cavity 331 respectively. The output ends of the drive motors 340 and the outer wall of the transmission roller 351 are provided with a transmission belt 360.
[0039] In some embodiments, the transmission belt 360 facilitates the rotation of the transmission roller 351 carrying the rotating roller 350, which is in the prior art.
[0040] It is worth noting that the bottom of the lifting frame 330 is provided with a clamping plate 370, and multiple clamping plates 370 are rotatably connected to movable rollers 371, which facilitates the clamping of the filter element.
[0041] In some embodiments, the device can be powered by an external conventional power source, and the device can be controlled by the controller 130. All of the above are existing technologies.
[0042] In addition, the circuits, electronic components and modules involved in this utility model are all existing technologies, which can be fully implemented by those skilled in the art, and need not be elaborated upon. The content protected by this utility model does not involve any improvement to the internal structure and method.
[0043] Working Principle: During the actual cutting process, the filter element is first placed on the placement racks 210 on both sides of the fixed shell 200. Then, multiple lead screw motors 140 are activated to drive their respective movable racks 150 to move, thereby adjusting and clamping the filter element according to its length. The cover 300 is then closed. Next, the electric push rod 320 is activated to lower the lifting frame 330, allowing the multiple clamping plates 370 at its bottom to clamp the filter element. During cutting, multiple drive motors 340 are activated to drive their respective rotating rollers 350 to rotate. These rotating rollers 350, in conjunction with the multiple movable rollers 211 and 371, drive the filter element to rotate. During the rotation of the filter element, the electric push rod 220 is used to push the cutting assembly to move, thereby... Driven by the cutting motor 222, the cutting blade 223 rotates at high speed to cut the filter element. During the cutting process, multiple clamping plates 370 can fix and hold the part to be cut, ensuring greater stability when cutting longer filter elements. The clamping device can also better drive the filter element to rotate, ensuring high cutting efficiency. The debris and dust generated during cutting can be better sealed by the fixing shell 200 and the cover 300, thereby reducing debris splashing. The noise during cutting can also be reduced due to the enclosed cutting environment. This enclosed cutting method can also avoid the safety hazards caused by the exposed cutting blade. The debris and dust during cutting are transferred and collected into the collection box 110 by the vacuum cleaner 120.
[0044] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A cutting device for filter element production, comprising a fixed table (100), characterized in that: A collection box (110) is provided at the bottom of the fixed platform (100). A vacuum cleaner (120) is provided on the outer wall in front of the collection box (110). A controller (130) is provided on the outer wall in front of the fixed platform (100). Screw motors (140) are fixedly installed on the outer walls on both sides of the fixed platform (100). Screws are provided at the output ends of the multiple screw motors (140). Movable frames (150) are sleeved on the outer walls of the multiple screws. The outer walls of the multiple movable frames (150) are respectively fixed. A placement rack (160) is fixedly connected to the fixed platform (100). A fixed shell (200) is also provided on the top of the fixed platform (100). An electric push rod (220) is provided on the side wall of the fixed shell (200). A cutting component is connected to the output end of the electric push rod (220). The cutting component includes a movable frame (221). A cover (300) is connected to the top of the fixed shell (200) by a hinge. A clamping component is provided on the top of the cover (300). The clamping component includes a fixed frame (310).
2. The cutting device for filter element production according to claim 1, characterized in that: The outer walls on both sides of the fixed shell (200) are provided with a second placement rack (210), and the inner walls of the multiple second placement racks (210) are rotatably connected with a first movable roller (211). The multiple first placement racks (160) have the same structure as the second placement rack (210).
3. The cutting device for filter element production according to claim 2, characterized in that: The outer wall of the movable frame (221) is provided with a cutting motor (222), and the output end of the cutting motor (222) is connected to a cutting blade (223).
4. The cutting device for filter element production according to claim 3, characterized in that: The inner walls of the fixed shell (200) are connected to the connecting covers (230) on both sides. The outer walls of the multiple connecting covers (230) are provided with a first suction port (231) and a second suction port (232). The outer walls of the multiple connecting covers (230) are also provided with suction pipes. The ends of the multiple suction pipes are connected to the output end of the vacuum cleaner (120).
5. A cutting device for filter element production according to claim 4, characterized in that: The top of the fixed frame (310) is provided with an electric push rod two (320), the output end of the electric push rod two (320) is connected to a lifting frame (330), the lifting frame (330) has a cavity (331) inside, a plurality of the inner walls of the cavity (331) are rotatably connected to a transmission roller (351), the ends of the plurality of transmission rollers (351) are connected to a rotating roller (350), and the outer wall of one side of the rotating roller (350) is rotatably connected to the inner wall of the cavity (331) on the other side.
6. The cutting device for filter element production according to claim 5, characterized in that: The lifting frame (330) is provided with drive motors (340) on both sides of the outer wall. The output ends of the multiple drive motors (340) extend into the cavity (331). The output ends of the drive motors (340) and the outer wall of the transmission roller (351) are provided with a transmission belt (360).
7. A cutting device for filter element production according to claim 6, characterized in that: The bottom of the lifting frame (330) is provided with a clamping plate (370), and the inner walls of the multiple clamping plates (370) are rotatably connected with movable rollers (371).