A rapid encapsulation device for processing flavor burst beads for cigarettes

Abstract

The utility model discloses a kind of fast packaging equipment of cigarette essence burst bead processing, including sealing cover feeding frame, guide material groove, upper cover, stop block, first air cylinder, sealing tank feeding frame, tank body and discharge port;The fixed mechanism includes support, fixed box, inner cavity, discharging pipeline and fixing frame, the upper surface of support is provided with fixed box, inner cavity is opened in fixed box, the outer surface of one side of fixed box is provided with discharging pipeline, the bottom of support is provided with fixing frame, inner cavity is provided with burst bead feeding mechanism;The utility model adopts structured design, and this kind of fast packaging equipment of cigarette essence burst bead processing adopts spiral track to realize the technical combination of burst bead single column arrangement and air compressor drive burst bead conveying, from structure optimization, function synergy to performance promotion level, it shows significant advantage, spiral track is with inclined spiral space layout, traditional straight line conveying path is reconstructed three-dimensionally, realizes the automatic layering and sequencing of burst bead.

Description

Technical Field

[0001] This utility model relates to the field of packaging equipment technology, and in particular to a rapid packaging equipment for processing tobacco flavoring capsules. Background Technology

[0002] Flavor capsules, also known as flavoring pellets, brittle capsules, or beads, are spherical capsules made of film-forming materials and are commonly used in cigarette filters. During cigarette smoking, the capsule is popped to release a controlled, unique flavor, enriching the cigarette's taste. Increased market demand for flavor capsule cigarettes has prompted companies to expand production, necessitating rapid packaging equipment to increase capacity. However, existing rapid packaging equipment for processing flavor capsules still has several shortcomings. Firstly, existing devices often rely on long-distance linear tracks or vibratory feeders for capsule arrangement, which is inefficient and unstable. Vibratory feeders use high-frequency... Vibration moves the capsules, but it is difficult to ensure uniform arrangement, and they are prone to piling up and overlapping. The violent vibration of the vibratory feeder and the hard collision at the turning points of the straight track increase the breakage rate of the capsule surface, directly affecting the product qualification rate. Secondly, contact transportation causes serious damage. When using belt or chain conveyor, the capsules are in direct contact with the transmission components. Friction can easily cause the capsule surface to be scratched and deformed. In addition, the plastic conveyor belt generates static electricity during friction, which attracts dust or debris and contaminates the capsule surface. At the same time, static electricity can also cause the capsules to stick together, block the conveying channel, and increase the frequency of downtime for cleaning. Utility Model Content

[0003] The purpose of this invention is to provide a rapid packaging device for processing tobacco flavoring capsules, so as to solve the problems mentioned in the background art.

[0004] To solve the above-mentioned technical problems, the present invention provides the following technical solution: a rapid packaging device for processing flavor capsules for cigarettes, comprising a fixing mechanism, wherein the fixing mechanism comprises a bracket, a fixing box, an inner cavity, a feeding pipe and a fixing frame, the fixing box is provided on the upper surface of the bracket, the inner cavity is opened inside the fixing box, the feeding pipe is provided on one outer surface of the fixing box, the fixing frame is provided at the bottom of the bracket, and a flavor capsule feeding mechanism is provided in the inner cavity.

[0005] As a further technical solution of this utility model, the popping bead feeding mechanism includes a rotating column, a groove and a spiral track. The upper surface of the rotating column is provided with a groove, and the outer surface of the rotating column is provided with a spiral track.

[0006] As a further technical solution of this utility model, a conveying assembly is provided at one end of the feeding pipe. The conveying assembly includes a conveying chamber, a pressure relief groove, an air compressor, a hose, and a discharge chamber. An air compressor is fixedly connected to one end of the conveying chamber. A feeding pipe is sleeved on the upper surface of the conveying chamber. Pressure relief grooves are opened on the outer surfaces of both sides of the conveying chamber. A hose is provided at the bottom of the other end of the conveying chamber. A discharge chamber is provided at the tail end of the hose. A rotating mechanism is provided at the bottom of the discharge chamber.

[0007] As a further technical solution of this utility model, the rotating mechanism includes a base column, a turntable, a fixed groove, a rotary bearing, a transmission shaft, and a drive motor. The turntable is provided on the upper surface of the base column, and the fixed groove is fixedly connected to the upper surface of the turntable. The rotary bearing is provided in the center of the turntable, and the transmission shaft is provided on one outer surface of the rotary bearing. The drive motor is fixedly connected to the bottom of the base column, and the output end of the drive motor is sleeved with the transmission shaft.

[0008] As a further technical solution of this utility model, a capping feeder, a can-sealing feeder, a first pressing frame and a second pressing frame are respectively arranged around the rotating mechanism. The upper surfaces of the capping feeder and the can-sealing feeder are provided with guide grooves. The upper cover and the can body are respectively arranged in the guide grooves. A stop block is provided at one end of the guide groove. A first cylinder is provided at the bottom of the stop block. A discharge port is provided at one end of the guide groove.

[0009] As a further technical solution of this utility model, a second cylinder is provided on the upper surface of the first pressing frame, and a pressing block is fixedly connected to the output end of the second cylinder.

[0010] As a further technical solution of this utility model, a third cylinder is provided on the upper surface of the second lower pressure frame, and the output end of the third cylinder is fixedly connected to the lower pressure plate.

[0011] Compared with existing technologies, the beneficial effects achieved by this utility model are as follows: This utility model adopts a structured design. This rapid packaging equipment for processing tobacco flavor capsules uses a combination of spiral track to achieve single-row arrangement of capsules and air compressor-driven capsule conveying technology. From the aspects of structural optimization, functional synergy, and performance improvement, it shows significant advantages. The spiral track, with its inclined and spiraling spatial layout, reconstructs the traditional straight conveying path in three dimensions, realizing automatic layering and sorting of capsules. When the spiral track rotates, larger or heavier capsules move to the outside of the track due to centrifugal force, while smaller capsules tend to move to the inside. Combined with the inclined and spiraling track limiting, a stable single-row flow is formed, reducing collisions between capsules. This significantly reduces the breakage rate of the capsules. The controllable airflow generated by the air compressor forms a laminar flow conveying channel through the conveying chamber. This non-contact transmission method avoids mechanical friction damage to the surface of the capsules, while eliminating the problems of electrostatic adsorption and material residue that may be caused by belt drives. Furthermore, the air compressor can be used periodically to introduce high-pressure clean air or disinfectant gas into the pipeline to quickly remove residual flavorings and meet the stringent hygiene standards of the tobacco industry. The combination of the spiral track and the air compressor forms an integrated structure for arrangement and conveying. After the spiral track completes the orderly arrangement of the capsules, the airflow generated by the air compressor immediately and seamlessly conveys the single row of capsules to the downstream workstation, avoiding the secondary chaos that may be caused by traditional transfer links. Attached Figure Description

[0012] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0013] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0014] Figure 2 This is a three-dimensional structural diagram of the fixing mechanism of this utility model;

[0015] Figure 3 This is a three-dimensional structural diagram of the bursting bead feeding mechanism of this utility model;

[0016] Figure 4 This is a three-dimensional structural diagram of the conveying component of this utility model;

[0017] Figure 5 This is a three-dimensional structural diagram of the rotating mechanism of this utility model;

[0018] Figure 6 This is a three-dimensional structural diagram of the internal structure of the rotating mechanism of this utility model;

[0019] Figure 7 This is a three-dimensional structural diagram of the capping and feeding rack of this utility model;

[0020] Figure 8 This is a three-dimensional structural diagram of the can sealing and feeding rack of this utility model;

[0021] Figure 9 This is a three-dimensional structural diagram of the first lower pressure frame of this utility model;

[0022] Figure 10 This is a three-dimensional structural diagram of the second lower pressure frame of this utility model.

[0023] In the diagram: 1. Sealing and feeding rack; 2. Guide chute; 3. Top cover; 4. Stop block; 5. First cylinder; 6. Sealing and feeding rack; 7. Tank body; 8. Discharge port; 9. First pressing frame; 10. Second cylinder; 11. Pressing block; 12. Second pressing frame; 13. Third cylinder; 14. Pressing plate; 15. Fixing mechanism; 151. Bracket; 152. Fixing box; 153. Inner cavity; 154. Discharge pipe; 155 16. Fixed frame; 16. Bursting bead feeding mechanism; 161. Rotating column; 162. Groove; 163. Spiral track; 17. Conveying assembly; 171. Conveying bin; 172. Pressure relief groove; 173. Air compressor; 174. Hose; 175. Discharge bin; 18. Rotating mechanism; 181. Bottom column; 182. Turntable; 183. Fixed groove; 184. Rotary bearing; 185. Drive shaft; 186. Drive motor. Detailed Implementation

[0024] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0025] Please see the appendix Figure 1 -Appendix Figure 10This utility model provides an embodiment of a rapid packaging device for processing tobacco flavoring capsules, including a fixing mechanism 15. The fixing mechanism 15 includes a support 151, a fixing box 152, an inner cavity 153, a feeding pipe 154, and a fixing frame 155. The fixing box 152 is provided on the upper surface of the support 151, and the inner cavity 153 is opened inside the fixing box 152. The feeding pipe 154 is provided on one outer surface of the fixing box 152. The fixing frame 155 is provided at the bottom of the support 151. A capsule feeding mechanism 16 is provided in the inner cavity 153. The capsule feeding mechanism 16 includes a rotating column 161, a groove 162, and a spiral track 163. The groove 162 is opened on the upper surface of the rotating column 161. A spiral track 163 is provided on the outer surface; the spiral track 163 replaces the traditional straight track in the form of a vertical spiral; a conveying assembly 17 is provided at one end of the discharge pipe 154, the conveying assembly 17 includes a conveying chamber 171, a pressure relief groove 172, an air compressor 173, a hose 174, and a discharge chamber 175. The air compressor 173 is fixedly connected to one end of the conveying chamber 171, the discharge pipe 154 is sleeved on the upper surface of the conveying chamber 171, pressure relief grooves 172 are provided on both outer surfaces of the conveying chamber 171, a hose 174 is provided at the bottom of the other end of the conveying chamber 171, and a discharge chamber 175 is provided at the tail end of the hose 174. A rotating mechanism 18 is provided at the bottom of the discharge chamber 175, and the air compressor 173 generates controllable airflow. Pneumatic transport is achieved within the conveying bin 171. The rotating mechanism 18 includes a base column 181, a turntable 182, a fixing groove 183, a rotary bearing 184, a drive shaft 185, and a drive motor 186. The turntable 182 is mounted on the upper surface of the base column 181, and the fixing groove 183 is fixedly connected to the upper surface of the turntable 182. The rotary bearing 184 is located in the center of the turntable 182, and the drive shaft 185 is mounted on one outer surface of the rotary bearing 184. The drive motor 186 is fixedly connected to the bottom of the base column 181, and the output end of the drive motor 186 is sleeved with the drive shaft 185. The rotating mechanism 18 distributes workstations evenly along the circumference around the drive shaft 185 to complete the feeding process. The entire sealing process is as follows: Around the rotating mechanism 18, there are a capping feeder 1, a canning feeder 6, a first pressing frame 9, and a second pressing frame 12. The upper surfaces of the capping feeder 1 and the canning feeder 6 are provided with guide grooves 2. The upper cover 3 and the can body 7 are respectively provided in the guide grooves 2. A stop block 4 is provided at one end of the guide groove 2. A first cylinder 5 is provided at the bottom of the stop block 4. A discharge port 8 is provided at one end of the guide groove 2. The stop block 4 is moved rhythmically by the first cylinder 5 to allow the upper cover 3 and the can body 7 to pass through. A second cylinder 10 is provided on the upper surface of the first pressing frame 9. The output end of the second cylinder 10 is fixedly connected to a pressing block 11. The movement of the second cylinder 10 causes the pressing block 11 to seal the upper cover 3 and the can body 7 tightly.A third cylinder 13 is mounted on the upper surface of the second pressing frame 12. The output end of the third cylinder 13 is fixedly connected to a pressing plate 14. When the third cylinder 13 operates, the pressing plate 14 moves downwards in a straight line, causing the tank body 7 to be stably fitted into the fixing groove 183.

[0026] Working principle: Using this utility model, the conveying assembly 17 is first fixedly connected to one side of the fixing mechanism 15. The conveying assembly 17 consists of a conveying chamber 171, a pressure relief groove 172, an air compressor 173, a hose 174, and a discharge chamber 175. The fixing mechanism 15 consists of a bracket 151, a fixing box 152, an inner cavity 153, a discharge pipe 154, and a fixing frame 155. The discharge pipe 154 is sleeved on the upper surface of one end of the conveying chamber 171. The bursting bead feeding mechanism 16 is sleeved inside the inner cavity 153 of the fixing mechanism 15. The bursting bead feeding mechanism 16 consists of a rotating column 161, a groove 162, and a spiral track 163. The conveying assembly 17 has a rotating mechanism 18 at the bottom of the discharge hopper 175. The rotating mechanism 18 consists of a base column 181, a turntable 182, a fixing groove 183, a rotary bearing 184, a transmission shaft 185, and a drive motor 186. Around the rotating mechanism 18 are a capping rack 1, a canning rack 6, a first pressing rack 9, and a second pressing rack 12. Guide grooves 2 are formed on the upper surfaces of both the capping rack 1 and the canning rack 6. The cap 3 is placed on the capping rack 1, and the can 7 is placed on the canning rack 6. One end of the guide groove 2 between the capping rack 1 and the canning rack 6 is... A stop block 4 is provided, and a first cylinder 5 is provided at the bottom of the stop block 4. A discharge port 8 is provided at one end of the guide groove 2. A second cylinder 10 is provided on the upper surface of the first pressing frame 9. A pressing block 11 is fixedly connected to the output end of the second cylinder 10. A third cylinder 13 is provided on the upper surface of the second pressing frame 12. A pressing plate 14 is fixedly connected to the output end of the third cylinder 13. The popping beads are placed on the rotating column 161. The rotating column 161 rotates, and the popping beads are arranged in a single row in the spiral track 163 through the groove 162 under the action of centrifugal force. When the spiral track 163 rotates, larger or heavier popping beads are pushed out of the track due to centrifugal force. The smaller popping beads move to the side, and the inclined spiral track limits the flow to form a stable single-row flow, which greatly reduces the collision between popping beads. The popping beads move downward with the spiral track 163 and pass through the discharge pipe 154 into the conveying chamber 171. The controllable airflow generated by the air compressor 173 forms a laminar flow conveying channel through the conveying chamber 171. Under non-contact transmission, the popping beads pass through the hose 174 and the discharge chamber 175 step by step. The discharge chamber 175 is aligned above the tank 7, and the popping beads fall into the tank 7. The rotating mechanism 18 rotates periodically at timed intervals. The capping and feeding rack 1 and the first pressing rack 9 work together to seal the popping beads.

[0027] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0028] The device embodiments described above are merely illustrative. The units described as separate components may or may not be physically separate. The components shown as units may or may not be physical units; that is, they may be located in one place or distributed across multiple network units. Some or all of the modules can be selected to achieve the purpose of this embodiment according to actual needs. Those skilled in the art can understand and implement this without any creative effort.

[0029] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and not to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. A rapid packaging device for processing tobacco flavoring capsules, comprising a fixing mechanism (15), characterized in that: The fixing mechanism (15) includes a bracket (151), a fixing box (152), an inner cavity (153), a feeding pipe (154), and a fixing frame (155). The fixing box (152) is provided on the upper surface of the bracket (151). The inner cavity (153) is opened inside the fixing box (152). The feeding pipe (154) is provided on one outer surface of the fixing box (152). The fixing frame (155) is provided at the bottom of the bracket (151). The popping bead feeding mechanism (16) is provided inside the inner cavity (153). The popping bead feeding mechanism (16) includes a rotating column (161), a groove (162), and a spiral track (163). The groove (162) is opened on the upper surface of the rotating column (161), and the spiral track (163) is opened on the outer surface of the rotating column (161).

2. The rapid packaging equipment for processing tobacco flavor capsules according to claim 1, characterized in that: One end of the discharge pipe (154) is provided with a conveying assembly (17). The conveying assembly (17) includes a conveying chamber (171), a pressure relief groove (172), an air compressor (173), a hose (174), and a discharge chamber (175). One end of the conveying chamber (171) is fixedly connected to the air compressor (173). The upper surface of the conveying chamber (171) is fitted with the discharge pipe (154). Pressure relief grooves (172) are opened on the outer surfaces of both sides of the conveying chamber (171). The bottom of the other end of the conveying chamber (171) is provided with a hose (174). The tail end of the hose (174) is provided with a discharge chamber (175). The bottom of the discharge chamber (175) is provided with a rotating mechanism (18).

3. The rapid packaging equipment for processing tobacco flavor capsules according to claim 2, characterized in that: The rotating mechanism (18) includes a base column (181), a turntable (182), a fixing groove (183), a rotary bearing (184), a transmission shaft (185), and a drive motor (186). The turntable (182) is provided on the upper surface of the base column (181), and the fixing groove (183) is fixedly connected to the upper surface of the turntable (182). The rotary bearing (184) is provided in the center of the turntable (182), and the transmission shaft (185) is provided on one outer surface of the rotary bearing (184). The drive motor (186) is fixedly connected to the bottom of the base column (181), and the output end of the drive motor (186) is sleeved with the transmission shaft (185).

4. The rapid packaging equipment for processing tobacco flavor capsules according to claim 3, characterized in that: The rotating mechanism (18) is surrounded by a capping feeder (1), a can-sealing feeder (6), a first pressing frame (9), and a second pressing frame (12). The upper surfaces of the capping feeder (1) and the can-sealing feeder (6) are provided with guide grooves (2). The guide grooves (2) are respectively provided with a top cover (3) and a can body (7). A stop block (4) is provided at one end of the guide groove (2). A first cylinder (5) is provided at the bottom of the stop block (4). A discharge port (8) is provided at one end of the guide groove (2).

5. The rapid packaging equipment for processing tobacco flavor capsules according to claim 4, characterized in that: The upper surface of the first pressing frame (9) is provided with a second cylinder (10), and the output end of the second cylinder (10) is fixedly connected to a pressing block (11).

6. The rapid packaging equipment for processing tobacco flavor capsules according to claim 4, characterized in that: The upper surface of the second pressure frame (12) is provided with a third cylinder (13), and the output end of the third cylinder (13) is fixedly connected to the pressure plate (14).

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