Anti-collision efficient roller conveying device

Abstract

The utility model belongs to the technical field of roller conveying, especially for a kind of anti-collision efficient roller conveying device, including conveying frame body, conveying belt is installed on the conveying frame body, two guide plates are arranged in parallel along the conveying direction on the conveying belt surface, the gap between the guide plate constitutes roller guide channel;By setting shunt component, the automatic shunting to roller is realized, when the number of roller in roller guide channel is too much, redundant roller can be shunted to storage compartment in time, avoid the accumulation and extrusion of roller on conveying belt, ensure the orderliness of roller conveying, simultaneously, the roller in storage compartment can be smoothly guided along guide plate, or according to actual demand, re-rolling falls on conveying belt, realize the recycling of roller, improve the utilization of roller and overall production efficiency, in the whole process, without manual intervention, degree of automation is high, further improve production efficiency.

Description

Technical Field

[0001] This utility model belongs to the field of roller conveying technology, specifically relating to an anti-collision and high-efficiency roller conveying device. Background Technology

[0002] Roller bearings are a type of rolling bearing and are one of the most widely used components in modern machinery. They rely on the rolling contact between the main components to support rotating parts. Roller bearings have advantages such as low starting torque, high rotational accuracy, and easy selection.

[0003] In the prior art, Chinese utility model patent with authorization announcement number CN215665359U discloses a "conveying device for receiving bearing rollers in production", which includes a belt conveyor mechanism, a hopper, and a pushing mechanism for dragging bearing rollers from the belt conveyor mechanism into the hopper. The belt conveyor mechanism has a first limiting plate and a second limiting plate on both sides of the upper part of the conveyor belt for limiting and guiding the bearing rollers. The hopper includes a first baffle and a second baffle, and also includes a positioning frame. The first baffle is fixedly connected to the positioning frame, the second baffle is inclined, the bottom edge of the second baffle contacts the bottom of the first baffle, the upper part of the second baffle is hinged to the positioning frame, and a driving mechanism for controlling the rotation of the second baffle is provided on the positioning frame. The feeding mechanism in this utility model has the characteristics of improving the production efficiency of bearing rollers and reducing the labor intensity of workers.

[0004] While existing high-efficiency roller conveying devices can improve the production efficiency of bearing rollers and reduce the workload of workers, we have found that in actual use, the efficiency of different machine tools varies, causing rollers to accumulate and be squeezed at certain positions on the conveyor line. This accumulation and squeezing directly interferes with the feeding and production of subsequent machine tool stations. Currently, the common practice to address this problem is to shut down the section of the conveyor line and restart it after the accumulated rollers have been produced. However, during the shutdown period, subsequent machine tools cannot automatically feed rollers, requiring manual assistance to handle the accumulated rollers. This forces the continuous production of rollers to be interrupted, thereby affecting the overall production efficiency. To solve the above problems, this application proposes an anti-collision high-efficiency roller conveying device. Utility Model Content

[0005] To address the aforementioned problems in the existing technology, this utility model provides an anti-collision and high-efficiency roller conveying device, which has the characteristic of preventing the rollers from accumulating and being squeezed on the conveyor line.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a collision-resistant and high-efficiency roller conveyor, comprising a conveyor frame body, a conveyor belt mounted on the conveyor frame body, two guide plates arranged parallel to each other on the surface of the conveyor belt along the conveying direction, and the gap between the guide plates forming a roller guide channel;

[0007] A storage compartment is provided on the outer side wall of one of the guide plates, and the inlet end of the storage compartment is connected to the roller guide channel through a connecting hole opened on the guide plate;

[0008] A diversion component is installed on the guide plate, which is used to divert the rollers from the guide channel to the storage compartment.

[0009] Preferably, the diversion component includes a mounting groove formed on one of the guide plates, the mounting groove communicating with the roller guide channel, a movable block slidably connected in the mounting groove, and an arc-shaped groove provided on the side of the movable block near the roller guide channel.

[0010] Preferably, a cylinder is fixed to the top of the guide plate, and a connecting plate is connected to the output end of the cylinder. The connecting plate is fixed to the moving block by bolts.

[0011] Preferably, a mounting hole is provided on one side of the connecting hole, and an elastic sheet is installed in the mounting hole;

[0012] A baffle is hinged to the connecting hole via a rotating shaft, and one side of the baffle is fixedly connected to an elastic sheet.

[0013] Preferably, guide holes are provided on both sides of the mounting groove, and guide blocks are provided on both sides of the movable block;

[0014] The guide block is slidably disposed within the guide hole.

[0015] Preferably, the outer wall of the storage compartment is provided with a guide plate, the inlet end of the guide plate is connected to the storage compartment, and the guide plate is set at an inclined angle.

[0016] Preferably, the bottom of the storage compartment is provided with a support plate, and the other end of the support plate is fixedly connected to the conveyor frame body.

[0017] Compared with the prior art, the beneficial effects of this utility model are:

[0018] In this invention, by setting up a diversion component, the automatic diversion of rollers is realized. When there are too many rollers in the roller guide channel, the excess rollers can be diverted to the collection bin in time, avoiding the accumulation and compression of rollers on the conveyor belt and ensuring the orderly conveying of rollers. At the same time, the rollers in the collection bin can be smoothly discharged along the guide plate, or rolled back onto the conveyor belt according to actual needs, realizing the recycling of rollers, improving the utilization rate of rollers and the overall production efficiency. The whole process does not require manual intervention, has a high degree of automation, and further improves production efficiency.

[0019] Other additional advantages and benefits of this application will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of this application. Attached Figure Description

[0020] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:

[0021] Figure 1 This is a schematic diagram of the structure of this utility model;

[0022] Figure 2 This is a schematic diagram of the installation structure of the guide plate in this utility model;

[0023] Figure 3 This is a schematic diagram of the installation structure of the support plate in this utility model;

[0024] Figure 4 In this utility model Figure 1 A magnified structural diagram at point A;

[0025] Figure 5 In this utility model Figure 2 A magnified structural diagram at point B;

[0026] Figure 6 In this utility model Figure 3 A magnified structural diagram at point C.

[0027] In the diagram: 1. Conveyor frame body; 2. Conveyor belt; 3. Guide plate; 4. Storage bin; 5. Flow guide plate; 6. Connecting hole; 7. Mounting hole; 8. Elastic sheet; 9. Baffle; 10. Support plate; 100. Diverting component; 101. Moving block; 102. Arc groove; 103. Cylinder; 104. Connecting plate; 105. Guide hole; 106. Guide block; 107. Mounting groove. Detailed Implementation

[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0029] Please see Figures 1-6 The present invention provides the following technical solution: a collision-resistant and high-efficiency roller conveying device, including a conveyor frame body 1, a conveyor belt 2 installed on the conveyor frame body 1, two guide plates 3 arranged parallel to each other on the surface of the conveyor belt 2 along the conveying direction, and the gap between the guide plates 3 forming a roller guiding channel.

[0030] One of the guide plates 3 has a storage compartment 4 on the outer side wall. The inlet end of the storage compartment 4 is connected to the roller guide channel through the connecting hole 6 opened on the guide plate 3.

[0031] A diversion assembly 100 is installed on the guide plate 3. The diversion assembly 100 is used to divert the rollers from the guide channel to the storage bin 4. The diversion assembly 100 includes an installation groove 107 formed on one of the guide plates 3. The installation groove 107 communicates with the roller guide channel. A movable block 101 is slidably connected in the installation groove 107. The movable block 101 has an arc-shaped groove 102 on the side near the roller guide channel. In use, the conveyor belt 2 can be started, and the rollers are conveyed along the roller guide channel under the drive of the conveyor belt 2. When there are too many rollers in the roller guide channel and they are about to accumulate and squeeze, the cylinder 1 can be activated. 03. The cylinder 103 drives the connecting plate 104 to move. The connecting plate 104 drives the moving block 101 to slide in the mounting groove 107 through bolts. The moving block 101 drives the arc groove 102 to move to the position corresponding to the roller guide channel. At this time, the rollers in the roller guide channel can enter the arc groove 102 and, guided by the arc groove 102, roll from the connecting hole 6 into the storage bin 4. This avoids the accumulation and compression of rollers on the conveyor belt 2, solves the problem in the prior art that the roller conveying device is prone to roller accumulation and compression, which affects the subsequent machine tool station feeding and production, and improves the overall production efficiency.

[0032] Preferably, by Figure 2 , Figure 4 , Figure 5 and Figure 6As shown, in this embodiment, a cylinder 103 is fixed to the top of the guide plate 3, and a connecting plate 104 is connected to the output end of the cylinder 103. The connecting plate 104 is fixed to the moving block 101 by bolts. By driving the cylinder 103, the position of the moving block 101 can be flexibly controlled, thereby controlling the correspondence between the arc groove 102 and the roller guide channel, realizing automatic roller diversion without manual intervention, which further improves production efficiency. At the same time, the cylinder 103 has the advantages of simple structure, reliable operation, stability and easy control, ensuring the stability and reliability of the diversion component 100.

[0033] Preferably, by Figure 1 , Figure 4 , Figure 5 and Figure 6 As shown, in this embodiment, a mounting hole 7 is provided on one side of the connecting hole 6, and an elastic piece 8 is installed in the mounting hole 7;

[0034] A baffle 9 is hinged to the connecting hole 6 via a pivot, and one side of the baffle 9 is fixedly connected to the elastic sheet 8; when the diversion assembly 100 is not in use, the elastic sheet 8 will be in its initial position (by...). Figure 4 As shown), the baffle 9 can block the connection hole 6 to prevent the roller from accidentally falling into the storage compartment 4 from the connection hole 6, thus ensuring the continuity of roller conveying.

[0035] When the diversion assembly 100 is needed, the cylinder 103 pushes the moving block 101 to move. One side of the moving block 101 pushes the baffle 9 to rotate around the axis. At this time, the elastic sheet 8 deforms. When the arc groove 102 moves to the position corresponding to the roller guide channel, the roller can roll down along the arc groove 102 into the storage compartment 4.

[0036] Preferably, by Figure 3 , Figure 4 , Figure 5 and Figure 6 As shown, in this embodiment, guide holes 105 are provided on both sides of the mounting groove 107, and guide blocks 106 are provided on both sides of the moving block 101.

[0037] The guide block 106 is slidably disposed within the guide hole 105; through the cooperation between the guide block 106 and the guide hole 105, the stability and accuracy of the sliding of the moving block 101 within the mounting groove 107 are ensured, and the moving block 101 is prevented from deviating or getting stuck during the sliding process, thereby ensuring the normal operation and diversion effect of the diversion component 100.

[0038] Preferably, by Figure 2 , Figure 4 , Figure 5 and Figure 6As shown, in this embodiment, the outer wall of the storage bin 4 is provided with a guide plate 5. The inlet end of the guide plate 5 is connected to the storage bin 4, and the guide plate 5 is set at an inclined angle. The rollers located on the storage bin 4 can be smoothly discharged along the guide plate 5, avoiding the accumulation of rollers in the storage bin 4, and further ensuring the smoothness of roller conveying. When the conveyor belt 2 can convey the rollers, at this time, when it is not necessary to discharge the rollers from the storage bin 4, the operator can directly flip the baffle 9, open the connecting hole 6, and push the rollers on the storage bin 4 so that the rollers roll back onto the conveyor belt 2 along the connecting hole 6, realizing the recycling of the rollers, and further improving the utilization rate of the rollers and the overall production efficiency.

[0039] Preferably, by Figure 1 , Figure 4 , Figure 5 and Figure 6 As shown, in this embodiment, the bottom of the storage compartment 4 is provided with a support plate 10, and the other end of the support plate 10 is fixedly connected to the conveyor frame body 1. The support plate 10 provides stable support for the storage compartment 4, improving the structural strength of the storage compartment 4. At the same time, the fixed connection between the support plate 10 and the conveyor frame body 1 further improves the stability of the installation of the storage compartment 4, preventing the storage compartment 4 from shaking or falling off during use, thereby ensuring the normal use of the storage compartment 4 and the diversion effect of the diversion component 100.

[0040] Components not described in detail in this article are existing technologies.

[0041] The working principle and usage process of this utility model are as follows: In actual use, the conveyor belt 2 can be started, and the rollers are conveyed along the roller guide channel under the drive of the conveyor belt 2.

[0042] When the number of rollers in the roller guide channel is moderate and there is no need for diversion, the baffle 9 remains in a blocking state on the connecting hole 6 under the action of the elastic piece 8, ensuring that the rollers can continue to be conveyed smoothly along the guide channel.

[0043] When there are too many rollers in the roller guide channel and they are about to accumulate and be squeezed, the cylinder 103 can be activated. The piston rod of the cylinder 103 extends and pushes the connecting plate 104 and the moving block 101 fixed to it by bolts to slide along the guide hole 105 in the mounting groove 107. The movement of the moving block 101 drives the arc groove 102 on it to move to the position corresponding to the roller guide channel. At this time, when the moving block 101 moves, it will push the baffle 9 to rotate around the rotating shaft, and the elastic sheet 8 will deform accordingly, thereby opening the connecting hole 6. At this time, the excess rollers in the roller guide channel can enter the arc groove 102 and, under the guidance of the arc groove 102, smoothly roll down into the storage bin 4 along the connecting hole 6. The rollers in the storage bin 4 can be temporarily stored, avoiding the accumulation and squeezing of the rollers on the conveyor belt 2.

[0044] When the number of rollers on conveyor belt 2 decreases, cylinder 103 can be restarted to retract the piston rod of cylinder 103, causing moving block 101 to move in the opposite direction. At this time, elastic sheet 8 returns to its original shape, pushing baffle 9 to reset and re-seal connecting hole 6. Simultaneously, moving block 101 causes arc groove 102 to move out of the position corresponding to roller guide channel. At this time, rollers in storage bin 4 cannot continue to enter roller guide channel, thus ensuring the orderly conveying of rollers.

[0045] This achieves automatic diversion of the rollers, preventing them from accumulating and being squeezed on the conveyor belt 2. The rollers in the collection bin 4 can be smoothly discharged along the guide plate 5, or, according to actual needs, the connecting hole 6 can be opened by flipping the baffle 9, pushing the rollers in the collection bin 4 so that they roll back onto the conveyor belt 2 along the connecting hole 6, realizing the recycling of the rollers and ensuring the continuity and efficiency of roller conveying. The entire process requires no manual intervention, further improving production efficiency.

[0046] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A collision-resistant, high-efficiency roller conveyor, comprising a conveyor frame body (1), characterized in that, A conveyor belt (2) is installed on the conveyor frame body (1). Two guide plates (3) are arranged parallel to each other on the surface of the conveyor belt (2) along the conveying direction. The gap between the guide plates (3) forms a roller guide channel. A storage compartment (4) is provided on the outer side wall of one of the guide plates (3), and the inlet end of the storage compartment (4) is connected to the roller guide channel through the connecting hole (6) opened on the guide plate (3); A diversion assembly (100) is installed on the guide plate (3), which is used to divert the rollers from the guide channel to the storage bin (4).

2. The anti-collision high-efficiency roller conveyor device according to claim 1, characterized in that, The diversion assembly (100) includes a mounting groove (107) formed on one of the guide plates (3), the mounting groove (107) is connected to the roller guide channel, and a movable block (101) is slidably connected in the mounting groove (107), and the movable block (101) has an arc groove (102) on the side near the roller guide channel.

3. The anti-collision high-efficiency roller conveyor device according to claim 1, characterized in that, A cylinder (103) is fixed to the top of the guide plate (3), and a connecting plate (104) is connected to the output end of the cylinder (103). The connecting plate (104) is fixed to the moving block (101) by bolts.

4. The anti-collision high-efficiency roller conveyor device according to claim 1, characterized in that, A mounting hole (7) is provided on one side of the connecting hole (6), and an elastic piece (8) is installed in the mounting hole (7); A baffle (9) is hinged to the connecting hole (6) via a rotating shaft, and one side of the baffle (9) is fixedly connected to the elastic sheet (8).

5. The anti-collision high-efficiency roller conveyor device according to claim 2, characterized in that, The mounting groove (107) has guide holes (105) on both sides, and the movable block (101) has guide blocks (106) on both sides. The guide block (106) is slidably disposed within the guide hole (105).

6. The anti-collision high-efficiency roller conveyor device according to claim 1, characterized in that, The outer wall of the storage compartment (4) is provided with a guide plate (5), the inlet end of the guide plate (5) is connected to the storage compartment (4), and the guide plate (5) is set at an inclined angle.

7. The anti-collision high-efficiency roller conveyor device according to claim 1, characterized in that, The bottom of the storage compartment (4) is provided with a support plate (10), and the other end of the support plate (10) is fixedly connected to the conveyor frame body (1).

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