A wire layering machine

Abstract

The utility model discloses a kind of welding wire layer winding machines, including processing table, winding disc, limiting mechanism and auxiliary support blanking mechanism;Processing table top is provided with a pair of connecting plate, winding disc is provided with a pair, after two winding discs are respectively rotationally arranged on two connecting plates, by adjusting mechanism drive each other close or far, after welding wire reel is placed between two winding discs, adjusting mechanism drives two winding discs closely welding wire reel two ends, and by limiting mechanism limit fixed;Auxiliary support blanking mechanism is set on processing table, welding wire reel enters or far away between two winding discs by auxiliary support blanking mechanism.The utility model is compared with prior art's advantage lies in: adjusting mechanism drive two winding discs synchronous close or far, realize fast up and down material;With limiting mechanism prevent deviation or drop during rotation;Setting auxiliary support blanking mechanism is used for carrying welding wire reel and assisting it to enter or separate winding area, reduce operation complexity.

Description

Technical Field

[0001] This utility model relates to the field of welding wire processing technology, specifically to a welding wire layer winding machine. Background Technology

[0002] In the production process of welding materials, the quality of the layer winding of welding wire directly affects its stability and performance in subsequent use;

[0003] Existing wire winding equipment mostly uses fixed clamps, where the wire spool is placed directly between two clamping plates during use. Uneven clamping force can easily cause the wire spool to shift or slip, and even cause wire breakage or uneven winding during the winding process. In addition, existing equipment relies on manual handling, placement and removal of the wire spool, which is difficult to operate for heavier wire spools (such as stainless steel wire spools). Therefore, a new type of wire winding machine is needed. Utility Model Content

[0004] The technical problem this invention aims to solve is that unstable clamping affects the winding quality, and the handling of the welding wire spool relies on manual labor, making operation difficult. This invention provides a new type of welding wire layer winding machine.

[0005] To solve the above-mentioned technical problems, the technical solution provided by this utility model is: a welding wire layer winding machine, including a processing table, a winding reel, a limiting mechanism and an auxiliary support feeding mechanism;

[0006] The top surface of the processing table is equipped with a pair of connecting plates and a pair of winding discs. After the two winding discs are rotated and mounted on the two connecting plates, they are driven to move closer or further apart by the adjustment mechanism. After the welding wire disc is placed between the two winding discs, the adjustment mechanism drives the two winding discs to be close to both ends of the welding wire disc and is fixed by the limiting mechanism. After one end of the welding wire is fixed on the welding wire disc, the winding disc is driven to rotate by the motor to perform the welding wire layer winding work.

[0007] The auxiliary support feeding mechanism is set on the processing table, and the welding wire spool enters or moves away from the two winding spools through the auxiliary support feeding mechanism.

[0008] As an improvement, the adjustment mechanism includes a main hydraulic telescopic rod and an auxiliary hydraulic telescopic rod;

[0009] After the main hydraulic telescopic rod is fixedly installed on a connecting plate, its other end is rotatably connected to a winding disc. After another winding disc is fixedly connected to the auxiliary hydraulic telescopic rod, the other end of the auxiliary hydraulic telescopic rod is connected to the motor shaft end embedded in the connecting plate.

[0010] As an improvement, the limiting mechanism includes a limiting groove and a limiting protrusion;

[0011] Both winding reels are provided with limiting grooves that fit the two ends of the welding wire reel. After the welding wire reel is placed between the two winding reels, both ends are locked into the limiting grooves. A limiting protrusion is provided in the center of the limiting groove, and the limiting protrusion extends into the pre-set slot in the center of the welding wire reel.

[0012] As an improvement, the auxiliary support feeding mechanism includes an arc-shaped support plate and a lifting rod;

[0013] The processing table has a fixed groove, and a lifting rod is connected to the fixed groove through a hydraulic cylinder. The end of the lifting rod near the winding reel is connected to an arc-shaped support plate that matches the welding wire reel. After the welding wire reel is placed on the arc-shaped support plate, the lifting rod pushes the welding wire reel to move between the two winding reels.

[0014] As an improvement, the arc-shaped support plate is hinged to the top of the lifting rod and rotated and tilted by a motor. After the arc-shaped support plate is attached to the welding wire spool behind the layer under the action of the lifting rod, the motor drives the arc-shaped support plate to tilt, and the welding wire spool falls into the arc-shaped material groove opened on the top surface of the processing table.

[0015] As an improvement, a reciprocating guide mechanism is also included, which is located on the top surface of the machining table and includes a reciprocating guide rail and a U-shaped slide plate;

[0016] The reciprocating guide rail is set on the top surface of the processing table and is slidably connected to a U-shaped slide plate. Two guide rollers rotate on the top surface of the U-shaped slide plate. The welding wire passes between the two guide rollers and is wound on the welding wire spool. The reciprocating guide rail drives the U-shaped slide plate to slide and adjust the winding position of the welding wire.

[0017] The advantages of this utility model compared with the prior art are as follows:

[0018] 1. An adjustment mechanism is used to drive the two winding reels to move closer or further apart synchronously, enabling rapid loading and unloading; a limiting mechanism is used to prevent deviation or detachment during rotation, ensuring secure clamping;

[0019] 2. An adjustable and rotatable arc-shaped support plate is provided to support the welding wire spool and assist it in entering or leaving the winding area. During unloading, the spool can be tilted by a motor to allow it to fall smoothly into the arc-shaped material trough, reducing the complexity of operation.

[0020] 3. Configure reciprocating guide rollers to dynamically adjust the winding position of the welding wire, improve the neatness and density of the welding wire arrangement, and prevent random winding and skipping. Attached Figure Description

[0021] Figure 1 This is a perspective view of the operating state of a welding wire layer winding machine according to this utility model.

[0022] Figure 2 This is a diagram of the unused state of a welding wire layer winding machine according to this utility model.

[0023] Figure 3 This is a three-dimensional view of the winding disc of a welding wire layer winding machine according to this utility model.

[0024] Figure 4 This is a three-dimensional view of the welding wire spool of a welding wire layer winding machine according to this utility model.

[0025] As shown in the figure: 1. Processing table; 2. Winding reel; 3. Connecting plate; 4. Main hydraulic telescopic rod; 5. Auxiliary hydraulic telescopic rod; 6. Limiting groove; 7. Limiting protrusion; 8. Slot; 9. Arc-shaped support plate; 10. Lifting rod; 11. Fixing groove; 12. Arc-shaped material trough; 13. Reciprocating guide rail; 14. U-shaped sliding plate; 15. Two guide rollers; 16. Welding wire reel. Detailed Implementation

[0026] In the description of this utility model, it should be understood that the terms "center," "lateral," "upper," "lower," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more. Additionally, the term "comprising" and any variations thereof are intended to cover non-exclusive inclusion.

[0027] The present invention will now be described in further detail with reference to the accompanying drawings.

[0028] Example 1

[0029] A welding wire layer winding machine, combined with an attached Figure 1 and 3As shown in Figure -4, the device includes a processing table 1, a winding reel 2, and a limiting mechanism. A pair of connecting plates 3 are provided on the top surface of the processing table 1, and a pair of winding reels 2 are provided. After the two winding reels 2 are rotatably mounted on the two connecting plates 3, they are driven to move closer or further apart by an adjustment mechanism. After the welding wire reel 16 is placed between the two winding reels 2, the adjustment mechanism drives the two winding reels 2 to be tightly attached to both ends of the welding wire reel 16. After one end of the welding wire is fixed on the welding wire reel 16, the winding reel 2 is driven to rotate by a motor to perform the welding wire layer winding operation. The adjustment mechanism includes a main hydraulic telescopic rod 4 and an auxiliary hydraulic telescopic rod 5. After the main hydraulic telescopic rod 4 is fixedly mounted on a connecting plate 3, the other end is rotatably connected to one winding reel 2. After the other winding reel 2 is fixedly connected to the auxiliary hydraulic telescopic rod 5, the other end of the auxiliary hydraulic telescopic rod 5 is connected to the motor shaft end embedded in the connecting plate 3.

[0030] When in use, after the welding wire spool 16 is placed into the two winding reels 2, the adjustment mechanism can drive the winding reels 2 to clamp the welding wire spool 16. The main hydraulic telescopic rod 4 and the auxiliary hydraulic telescopic rod 5 clamp and release simultaneously, which facilitates the unloading operation.

[0031] The welding wire spool 16 is fixed by a limiting mechanism, which includes a limiting groove 6 and a limiting protrusion 7. Both winding reels 2 are provided with limiting grooves 6 that are adapted to the two ends of the welding wire spool 16. After the welding wire spool 16 is placed between the two winding reels 2, both ends are locked into the limiting grooves 6. The limiting grooves 6 are provided with a limiting protrusion 7 in the center. The limiting protrusion 7 extends into the pre-set slot 8 in the center of the welding wire spool 16.

[0032] It also includes a reciprocating guide mechanism, which is set on the top surface of the processing table 1, including a reciprocating guide rail 13 and a U-shaped slide plate 14. After the reciprocating guide rail 13 is set on the top surface of the processing table 1, it is slidably connected to the U-shaped slide plate 14. Two guide rollers 15 rotate on the top surface of the U-shaped slide plate 14. After the welding wire passes between the two guide rollers 15, it is wound on the welding wire spool 16. The reciprocating guide rail 13 drives the U-shaped slide plate 14 to slide and adjust the winding position of the welding wire.

[0033] Through the above structure, the reciprocating guide rail 13 drives the guide roller on the U-shaped slide plate 14 to move left and right, so as to achieve uniform layered winding of the welding wire.

[0034] Example 2

[0035] Based on Example 1, combined with Appendix Figure 2As shown, it also includes an auxiliary support feeding mechanism; the auxiliary support feeding mechanism is set on the processing table 1, and the welding wire spool 16 enters or moves away from the two winding spools 2 through the auxiliary support feeding mechanism; the auxiliary support feeding mechanism includes an arc-shaped support plate 9 and a lifting rod 10; a fixed groove 11 is provided on the processing table 1, and a lifting rod 10 is connected to the fixed groove 11 through a hydraulic cylinder. The end of the lifting rod 10 near the winding spool 2 is connected to an arc-shaped support plate 9 that is adapted to the welding wire spool 16. After the welding wire spool 16 is placed on the arc-shaped support plate 9, the lifting rod 10 pushes the welding wire spool 16 to move between the two winding spools 2;

[0036] Before use, the worker places the welding wire spool 16 to be wound onto the arc-shaped support plate 9, controls the hydraulic cylinder to rise, and drives the welding wire spool 16 to the winding plate 2. The adjustment mechanism allows the winding plate 2 to quickly clamp the two ends of the welding wire spool 16, which is convenient for positioning and clamping and does not require manual adjustment. After use, the arc-shaped support plate 9 is close to the bottom surface of the processed welding wire spool 16. When the adjustment mechanism drives the winding plate 2 away from the welding wire spool 16, the welding wire spool 16 is released onto the arc-shaped support plate 9, which is convenient for unloading.

[0037] The arc-shaped support plate 9 is hinged to the top of the lifting rod 10 and rotates and tilts by a motor. After the arc-shaped support plate 9 is attached to the welding wire spool 16 behind the layer under the action of the lifting rod 10, the motor drives the arc-shaped support plate 9 to tilt, and the welding wire spool 16 falls into the arc-shaped material groove 12 opened on the top surface of the processing table 1. The motor drives the arc-shaped support plate 9 to tilt, which can release the processed welding wire spool 16 into the arc-shaped material groove 12 for rapid unloading.

[0038] In the specific implementation of this utility model, the processing table 1 is placed on the ground to ensure it is flat and stable. The power is turned on and the hydraulic system is started. The stroke parameters of the main and auxiliary hydraulic telescopic rods are set according to the specifications of the welding wire spool 16 to ensure that the arc support plate 9 is in a low position and ready to receive the welding wire spool 16. The worker places the welding wire spool 16 to be wound on the arc support plate 9, controls the hydraulic cylinder to rise, drives the welding wire spool 16 to rise between the winding discs 2, starts the main and auxiliary hydraulic telescopic rods to push the winding discs 2 closer, clamps the two ends of the welding wire spool 16, and the limiting protrusion 7 automatically inserts into the slot 8 of the welding wire spool 16 to complete the clamping and positioning.

[0039] Fix one end of the welding wire to the welding wire spool 16, start the motor, drive the winding spool 2 to rotate and start winding, and at the same time start the reciprocating guide rail 13 system. The U-shaped slide plate 14 drives the guide roller to move left and right to achieve uniform layered winding of the welding wire.

[0040] After the winding is completed, the motor is turned off, the arc-shaped support plate 9 rises, the main and auxiliary hydraulic telescopic rods retract, and the welding wire spool 16 is released. The welding wire spool 16 falls onto the arc-shaped support plate 9. The arc-shaped support plate 9 tilts slightly, causing the welding wire spool 16 to slide into the arc-shaped material groove 12 on the processing table 1. The worker can then remove the finished welding wire spool 16 from the material groove and proceed to the next cycle.

[0041] The present invention and its embodiments have been described above. This description is not restrictive, and the accompanying drawings are only one embodiment of the present invention; the actual structure is not limited thereto. In conclusion, if those skilled in the art are inspired by this description and design similar structures and embodiments without departing from the inventive spirit of the present invention, such designs should fall within the protection scope of the present invention.

Claims

1. A welding wire layer winding machine, characterized in that: Includes a processing table (1), a winding reel (2), a limiting mechanism, and an auxiliary support feeding mechanism; A pair of connecting plates (3) are provided on the top surface of the processing table (1), and a pair of winding discs (2) are provided. After the two winding discs (2) are rotated and set on the two connecting plates (3), they are driven to move closer or further apart by the adjustment mechanism. After the welding wire disc (16) is placed between the two winding discs (2), the adjustment mechanism drives the two winding discs (2) to be close to both ends of the welding wire disc (16) and is fixed by the limiting mechanism. After one end of the welding wire is fixed on the welding wire disc (16), the winding disc (2) is driven to rotate by the motor to perform the welding wire layer winding work. The auxiliary support feeding mechanism is set on the processing table (1), and the welding wire spool (16) enters or moves away from the two winding spools (2) through the auxiliary support feeding mechanism.

2. The wire winding machine according to claim 1, characterized in that: The adjustment mechanism includes a main hydraulic telescopic rod (4) and an auxiliary hydraulic telescopic rod (5); After the main hydraulic telescopic rod (4) is fixedly installed on a connecting plate (3), the other end is rotatably connected to a winding disc (2). After the other winding disc (2) is fixedly connected to the auxiliary hydraulic telescopic rod (5), the other end of the auxiliary hydraulic telescopic rod (5) is connected to the motor shaft end embedded in the connecting plate (3).

3. The welding wire layer winding machine according to claim 1, characterized in that: The limiting mechanism includes a limiting groove (6) and a limiting protrusion (7); Both winding reels (2) are provided with limiting grooves (6) that are adapted to the two ends of the welding wire reel (16). After the welding wire reel (16) is placed between the two winding reels (2), both ends are locked into the limiting grooves (6). A limiting protrusion (7) is provided in the center of the limiting groove (6). The limiting protrusion (7) extends into the pre-set slot (8) in the center of the welding wire reel (16).

4. The welding wire winding machine according to claim 1, characterized in that: The auxiliary support feeding mechanism includes an arc-shaped support plate (9) and a lifting rod (10); A fixed groove (11) is provided on the processing table (1). A lifting rod (10) is connected to the fixed groove (11) by a hydraulic cylinder. An arc-shaped support plate (9) that is compatible with the welding wire spool (16) is connected to one end of the lifting rod (10) near the winding disc (2). After the welding wire spool (16) is placed on the arc-shaped support plate (9), the lifting rod (10) pushes the welding wire spool (16) to move between the two winding discs (2).

5. A wire winding machine according to claim 4, characterized in that: The arc-shaped support plate (9) is hinged to the top of the lifting rod (10) and rotates and tilts by the motor. After the arc-shaped support plate (9) is attached to the welding wire spool (16) behind the layer under the action of the lifting rod (10), the motor drives the arc-shaped support plate (9) to tilt, and the welding wire spool (16) falls into the arc-shaped material groove (12) opened on the top surface of the processing table (1).

6. The welding wire winding machine according to claim 1, characterized in that: It also includes a reciprocating guide mechanism, which is set on the top surface of the processing table (1) and includes a reciprocating guide rail (13) and a U-shaped slide plate (14); The reciprocating guide rail (13) is set on the top surface of the processing table (1) and is connected to a U-shaped slide plate (14). Two guide rollers (15) rotate on the top surface of the U-shaped slide plate (14). The welding wire passes between the two guide rollers (15) and is wound on the welding wire spool (16). The reciprocating guide rail (13) drives the U-shaped slide plate (14) to slide and adjust the winding position of the welding wire.

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