A rapid switching dye padding production line intelligent feeding device

Abstract

The utility model relates to the technical field of pad dyeing equipment discloses a kind of pad dyeing production line intelligent feeding device of quick switching dye, including storage shell, the inside of storage shell is provided with mixed discharging mechanism, the mixed discharging mechanism includes limiting chute, first rotating shaft, second rotating shaft, protective shell and first servo motor, the outer wall of first rotating shaft side is fixedly connected with first sprocket, the outer wall of first sprocket is equipped with chain, the outer wall of second rotating shaft side is fixedly connected with second sprocket.In the utility model, the feeding device has mixed discharging mechanism, under the cooperation of reversely setting rotating rod, servo motor can control two auger blades reverse rotation by sprocket chain, to form two conveying directions in storage shell, to comprehensively and efficiently mix the multiple raw materials injected, so that the raw material supplied can reach the required color, to improve the efficiency of the feeding mechanism work.

Description

Technical Field

[0001] This utility model relates to the field of pad dyeing equipment technology, and in particular to an intelligent feeding device for a pad dyeing production line that can quickly switch dyes. Background Technology

[0002] The feeding device in the pad dyeing production line is mainly used to feed textile materials into the pad dyeing machine evenly and continuously for dyeing treatment. Pad dyeing is an efficient textile dyeing process. The dye liquid is evenly coated on the surface of the fabric by the pad dyeing machine. This process usually includes several steps such as pretreatment, dye preparation, pad dyeing and post-treatment. Before dyeing, the fabric needs to be pretreated to remove impurities. Then the fabric is transferred through the rollers, and the rollers press the dye into the fibers.

[0003] However, traditional feeding devices mostly require manual switching of dyes, which is time-consuming. Furthermore, traditional feeding devices lack precise quantitative control, resulting in fluctuations in the amount of dye used in different batches, which affects product quality.

[0004] Therefore, those skilled in the art have provided an intelligent feeding device for a pad-dyeing production line that can quickly switch dyes, in order to solve the problems mentioned in the background art. Utility Model Content

[0005] The purpose of this invention is to address the shortcomings of existing technologies by proposing an intelligent feeding device for a pad-dyeing production line that allows for rapid dye switching. This feeding device is equipped with an injection mechanism that injects raw materials from the hopper into a storage tank via a rotating column and a metering trough. Under the action of a second servo motor, the control module automatically selects the required material of the raw material and injects it into the storage tank according to preset needs, thereby achieving precise dye measurement, reducing errors caused by human operation, ensuring consistency and stability of each feeding, and automatically selecting the required material. This allows the equipment to switch according to production needs, improving the flexibility and efficiency of the production line and reducing downtime during switching processes.

[0006] To achieve the above objectives, the present invention provides the following technical solution:

[0007] A smart feeding device for a pad dyeing production line with rapid dye switching includes a storage shell. The storage shell is equipped with a mixing and feeding mechanism. The mixing and feeding mechanism includes a limiting slide, a first rotating shaft, a second rotating shaft, a protective shell, and a first servo motor. A first sprocket is fixedly connected to the outer wall of one side of the first rotating shaft. A chain is sleeved on the outer wall of the first sprocket. A second sprocket is fixedly connected to the outer wall of one side of the second rotating shaft. Screw blades are fixedly connected to the middle of the outer walls of both the first and second rotating shafts.

[0008] A mounting frame is fixedly connected to the middle of the outer wall of the rear end of the storage shell. Multiple feeding mechanisms are provided at the upper end of the storage shell. Each feeding mechanism includes a support frame. Fixed frames are fixedly connected to both sides of the upper surface of the support frame. A hopper is snapped into the middle of the upper surface of the fixed frame. A conveying pipe is fixedly connected to the middle of the lower surface of the hopper. An outer shell is fixedly connected to the lower end of the outer wall of the conveying pipe. A rotating column is rotatably connected to the inner wall of the front end of the outer shell. A metering groove is opened at the upper and lower ends of the middle of the outer wall of the rotating column.

[0009] Through the above technical solution, the feeding device has a mixing and feeding mechanism. With the cooperation of the rotating rod set in opposite directions, the servo motor can control the two auger blades to rotate in opposite directions through the sprocket and chain, thereby forming two conveying directions in the storage shell, and thus comprehensively and efficiently mixing the injected raw materials, so that the supplied raw materials can achieve the required color, thereby improving the working efficiency of the feeding mechanism.

[0010] Furthermore, the limiting slide grooves are respectively opened on the lower part of the inner wall of the front and rear ends of the storage shell, the inner wall of the limiting slide groove is slidably connected with a sealing partition, and the inner top surface of the limiting slide groove is fixedly connected with multiple electric telescopic rods.

[0011] The above technical solution enables the electric telescopic rod to control the movement of the sealing partition within the limiting groove, thereby controlling the opening or closing of the storage shell and the dyeing machine.

[0012] Furthermore, the first rotating shaft is rotatably connected to the front end of the middle part of the inner wall on both sides of the storage shell, and the second rotating shaft is rotatably connected to the rear end of the middle part of the inner wall on both sides of the storage shell.

[0013] Through the above technical solution, the first rotating shaft and the second rotating shaft can mix and stir various raw materials in the storage shell.

[0014] Furthermore, the protective shell is fixedly connected to the middle of the outer wall of one side of the storage shell, the first servo motor is fixedly connected to the rear end of the middle of the outer wall of one side of the storage shell, and the output end of the first servo motor is fixedly connected to the second rotating shaft.

[0015] Through the above technical solution, the first servo motor can control the second rotating shaft to rotate, and the protective shell can protect the sprocket and chain.

[0016] Furthermore, the support frame is fixedly connected to the upper surface of the mounting frame, and the mounting plate is fixedly connected to the lower surface of the support frame;

[0017] The above technical solution enables the support frame to be bolted to the mounting frame via the mounting plate.

[0018] Furthermore, an injection head is fixedly connected to the center of the inner top surface of the fixing frame;

[0019] The above technical solution enables the conveying raw material pipeline to inject it into the hopper through the injection head.

[0020] Furthermore, a second servo motor is fixedly connected to the outer wall of the rear end of the housing, and the output end of the second servo motor is fixedly connected to the rotating column;

[0021] The above technical solution enables the second servo motor to control the rotating column to rotate the required number of revolutions.

[0022] Furthermore, a control module is fixedly connected to the upper part of the rear outer wall of the storage shell;

[0023] The above technical solution improves the ease of operation of the device by setting up a control module.

[0024] This utility model has the following beneficial effects:

[0025] 1. This utility model proposes an intelligent feeding device for a pad dyeing production line that can quickly switch dyes. Compared with most traditional pad dyeing production line feeding devices, this feeding device is equipped with an injection mechanism. The raw materials in the hopper are quantitatively injected into the storage shell through a rotating column and a quantitative trough. Under the action of the second servo motor, the control module automatically selects the required material of the raw material according to the preset needs and quantitatively injects it into the storage shell, thereby achieving accurate measurement of dyes, reducing errors caused by human operation, ensuring consistency and stability of each feeding, and automatically selecting the required material of the raw material. This allows the equipment to switch according to production needs, thereby improving the flexibility and efficiency of the production line and reducing downtime during the switching process.

[0026] 2. The present invention proposes an intelligent feeding device for a pad dyeing production line that can quickly switch dyes. Compared with most traditional pad dyeing production line feeding devices, this feeding device has a mixing and feeding mechanism. With the cooperation of the rotating rod set in opposite directions, the servo motor can control the two auger blades to rotate in opposite directions through the sprocket and chain, thereby forming two conveying directions in the storage shell, and thus comprehensively and efficiently mixing the injected raw materials, so that the supplied raw materials can achieve the required color, thereby improving the working efficiency of the feeding mechanism. Attached Figure Description

[0027] Figure 1 This is a schematic diagram of the structure of an intelligent feeding device for a pad dyeing production line that can quickly switch dyes, as proposed in this utility model.

[0028] Figure 2This is a schematic diagram of the storage shell structure of an intelligent feeding device for a pad dyeing production line that can quickly switch dyes, as proposed in this utility model.

[0029] Figure 3 This is a schematic diagram of the mixing and feeding mechanism of an intelligent feeding device for a pad dyeing production line that can quickly switch dyes, as proposed in this utility model.

[0030] Figure 4 This is a schematic diagram of the feeding mechanism of an intelligent feeding device for a pad dyeing production line that can quickly switch dyes, as proposed in this utility model.

[0031] Figure 5 This is a cross-sectional view of an intelligent feeding device for a pad dyeing production line that can quickly switch dyes, as proposed in this utility model.

[0032] Legend:

[0033] 1. Storage shell;

[0034] 2. Mixing and feeding mechanism; 201. Limiting groove; 202. Sealing partition; 203. Electric telescopic rod; 204. First rotating shaft; 205. First sprocket; 206. Chain; 207. Second rotating shaft; 208. Second sprocket; 209. Screwdriver blade; 2010. Protective shell; 2011. First servo motor;

[0035] 3. Injection mechanism; 301. Support frame; 302. Mounting plate; 303. Fixing frame; 304. Injection head; 305. Hopper; 306. Conveying pipe; 307. Outer shell; 308. Second servo motor; 309. Rotating column; 3010. Metering trough;

[0036] 4. Control module; 5. Mounting bracket. Detailed Implementation

[0037] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0038] One embodiment of this utility model is provided:

[0039] Reference Figure 1 , 23. An intelligent feeding device for a pad dyeing production line that can quickly switch dyes includes a storage shell 1. The storage shell 1 is equipped with a mixing and feeding mechanism 2. The mixing and feeding mechanism 2 includes a limiting slide 201, a first rotating shaft 204, a second rotating shaft 207, a protective shell 2010, and a first servo motor 2011. A first sprocket 205 is fixedly connected to the outer wall of one side of the first rotating shaft 204. A chain 206 is sleeved on the outer wall of the first sprocket 205. A second sprocket 208 is fixedly connected to the outer wall of one side of the second rotating shaft 207. Screw blades 209 are fixedly connected to the middle of the outer walls of the first rotating shaft 204 and the second rotating shaft 207.

[0040] A mounting frame 5 is fixedly connected to the middle of the outer wall of the rear end of the storage shell 1. Multiple feeding mechanisms 3 are provided at the upper end of the storage shell 1. The feeding mechanism 3 includes a support frame 301. Fixed frames 303 are fixedly connected to both sides of the upper surface of the support frame 301. A hopper 305 is snapped into the middle of the upper surface of the fixed frame 303. A conveying pipe 306 is fixedly connected to the middle of the lower surface of the hopper 305. A shell 307 is fixedly connected to the lower end of the outer wall of the conveying pipe 306. A rotating column 309 is rotatably connected to the inner wall of the front end of the shell 307. A quantitative groove 3010 is opened at the upper and lower ends of the middle of the outer wall of the rotating column 309. The feeding device has a mixing and feeding mechanism 2. With the cooperation of the rotating rod set in opposite directions, the servo motor can control the two auger blades 209 to rotate in opposite directions through the sprocket chain 206, thereby forming two conveying directions in the storage shell 1, and thus comprehensively and efficiently mixing the injected raw materials, so that the supplied raw materials can achieve the required color, thereby improving the working efficiency of the feeding mechanism.

[0041] Reference Figure 1 , 3 5. Limiting grooves 201 are respectively opened on the lower part of the inner wall of the front and rear ends of the storage shell 1. The inner wall of the limiting groove 201 is slidably connected with a sealing partition 202. Multiple electric telescopic rods 203 are fixedly connected to the inner top surface of the limiting groove 201, so that the electric telescopic rods 203 can control the movement of the sealing partition 202 in the limiting groove 201, thereby controlling the opening or closing of the storage shell 1 and the dyeing machine. The first rotating shaft 204 is rotatably connected to the front end of the middle part of the inner wall on both sides of the storage shell 1, and the second rotating shaft 207 is rotatably connected to the inner wall on both sides of the storage shell 1. The rear end of the middle section of the wall allows the first rotating shaft 204 and the second rotating shaft 207 to mix and stir various raw materials in the storage shell 1. The protective shell 2010 is fixedly connected to the middle of one side of the outer wall of the storage shell 1. The first servo motor 2011 is fixedly connected to the rear end of the middle section of one side of the outer wall of the storage shell 1. The output end of the first servo motor 2011 is fixedly connected to the second rotating shaft 207, so that the first servo motor 2011 can control the second rotating shaft 207 to rotate. The protective shell 2010 can protect the sprocket and chain 206.

[0042] Reference Figure 1 , 2 4. Support frame 301 is fixedly connected to the upper surface of mounting frame 5. Mounting plate 302 is fixedly connected to the lower surface of support frame 301, so that support frame 301 can be bolted to mounting frame 5 through mounting plate 302. Injection head 304 is fixedly connected to the center of the inner top surface of fixed frame 303, so that the raw material pipeline can be injected into hopper 305 through injection head 304. Second servo motor 308 is fixedly connected to the outer wall of the rear end of shell 307. The output end of second servo motor 308 is fixedly connected to rotating column 309, so that second servo motor 308 can control rotating column 309 to rotate the required number of revolutions. Control module 4 is fixedly connected to the upper part of the outer wall of the rear end of storage shell 1. By setting control module 4, the ease of operation of the device is improved.

[0043] Working principle: First, the basic raw materials are injected into the hopper 305 through the injection head 304. The control module 4 automatically selects and controls the second servo motor 308 of the corresponding raw material to start according to the preset requirements. The second servo motor 308 controls the rotating column 309 to rotate. Each rotation of the quantitative tank 3010 can only store and convey a fixed amount of raw material into the storage shell 1. Then, the first servo motor 2011 starts. Under the action of the chain 206 and the sprocket meshing, the first rotating shaft 204 and the second rotating shaft 207 start synchronously. Under the operation of the auger blades 209 with opposite directions, the various raw materials injected into the storage shell 1 are mixed and stirred by the forces of two opposite conveying directions. Finally, the electric telescopic rod 203 starts, the sealing partition 202 retracts into the limiting slide 201, and the mixed material is injected into the required equipment.

[0044] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An intelligent feeding device for a pad dyeing production line capable of rapid dye switching, comprising a storage tank (1), characterized in that: The storage shell (1) is provided with a mixing and feeding mechanism (2). The mixing and feeding mechanism (2) includes a limiting slide (201), a first rotating shaft (204), a second rotating shaft (207), a protective shell (2010), and a first servo motor (2011). A first sprocket (205) is fixedly connected to the outer wall of one side of the first rotating shaft (204). A chain (206) is sleeved on the outer wall of the first sprocket (205). A second sprocket (208) is fixedly connected to the outer wall of one side of the second rotating shaft (207). Screw blades (209) are fixedly connected to the middle of the outer walls of the first rotating shaft (204) and the second rotating shaft (207). A mounting frame (5) is fixedly connected to the middle of the outer wall of the rear end of the storage shell (1). A plurality of injection mechanisms (3) are provided at the upper end of the storage shell (1). The injection mechanism (3) includes a support frame (301). A fixing frame (303) is fixedly connected to both sides of the upper surface of the support frame (301). A hopper (305) is snapped into the middle of the upper surface of the fixing frame (303). A conveying pipe (306) is fixedly connected to the middle of the lower surface of the hopper (305). A shell (307) is fixedly connected to the lower end of the outer wall of the conveying pipe (306). A rotating column (309) is rotatably connected to the inner wall of the front end of the shell (307). A metering groove (3010) is opened at the upper and lower ends of the middle of the outer wall of the rotating column (309).

2. The intelligent feeding device for a pad-dyeing production line capable of rapid dye switching according to claim 1, characterized in that: The limiting slide groove (201) is respectively opened on the lower part of the inner wall of the front end and the rear end of the storage shell (1). The inner wall of the limiting slide groove (201) is slidably connected with a sealing partition (202). The inner top surface of the limiting slide groove (201) is fixedly connected with multiple electric telescopic rods (203).

3. The intelligent feeding device for a pad-dyeing production line capable of rapid dye switching according to claim 1, characterized in that: The first rotating shaft (204) is rotatably connected to the front end of the middle of the inner wall on both sides of the storage shell (1), and the second rotating shaft (207) is rotatably connected to the rear end of the middle of the inner wall on both sides of the storage shell (1).

4. The intelligent feeding device for a pad-dyeing production line capable of rapid dye switching according to claim 1, characterized in that: The protective shell (2010) is fixedly connected to the middle of the outer wall of one side of the storage shell (1), the first servo motor (2011) is fixedly connected to the rear end of the middle of the outer wall of one side of the storage shell (1), and the output end of the first servo motor (2011) is fixedly connected to the second rotating shaft (207).

5. The intelligent feeding device for a pad-dyeing production line capable of rapid dye switching according to claim 1, characterized in that: The support frame (301) is fixedly connected to the upper surface of the mounting frame (5), and the mounting plate (302) is fixedly connected to the lower surface of the support frame (301).

6. The intelligent feeding device for a pad-dyeing production line capable of rapid dye switching according to claim 1, characterized in that: A filling head (304) is fixedly connected to the center of the inner top surface of the fixed frame (303).

7. The intelligent feeding device for a pad-dyeing production line capable of rapid dye switching according to claim 1, characterized in that: A second servo motor (308) is fixedly connected to the outer wall of the rear end of the housing (307), and the output end of the second servo motor (308) is fixedly connected to the rotating column (309).

8. The intelligent feeding device for a pad-dyeing production line capable of rapid dye switching according to claim 1, characterized in that: A control module (4) is fixedly connected to the upper part of the outer wall of the rear end of the storage shell (1).

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