Transport blade lift anti-tilt testing device

By designing a test device to prevent tilting during the lifting of transport blades, and by using a geared motor and an angle displacement sensor to optimize the blade rotation angle, the problem of blade tipping during transport was solved, thus improving both safety and efficiency.

CN224326358UActive Publication Date: 2026-06-05SHENZHEN HOWELLSTO LOGISTICS CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHENZHEN HOWELLSTO LOGISTICS CO LTD
Filing Date
2025-08-25
Publication Date
2026-06-05

AI Technical Summary

Technical Problem

During the transportation of wind turbine blades, the horizontal rotation adjustment of the lifting vehicle can cause the center of gravity to shift, which can easily lead to overturning, increasing transportation difficulties and economic losses.

Method used

A test device for preventing tilting during the lifting of transport blades was designed. The device uses a geared motor to drive the mounting frame to rotate and simulate a blade. Combined with an angle displacement sensor and an electric push rod, the device detects and optimizes the safety performance of the hydraulic control system and controls the vehicle speed to prevent tilting.

Benefits of technology

Effective testing and optimization of blade rotation angles ensures safety during transportation, reduces the risk of tipping over, and improves transportation efficiency and safety.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN224326358U_ABST
    Figure CN224326358U_ABST
Patent Text Reader

Abstract

The utility model discloses a kind of transport blade lifting anti-inclination testing device, including base, the upper surface of the base is equipped with mounting bracket, the upper surface of mounting bracket is fixedly connected with fixed plate in the position of end part, the side fixedly connected with fixed sleeve of fixed plate is installed with simulation wind power blade in fixed sleeve, the outside of fixed sleeve is equipped with locking component for fixing simulation wind power blade, fixedly connected with speed reducer in the base, and one end of speed reducer output shaft is fixed with mounting bracket. The utility model not only can test rotation angle, is conducive to the production process of the hydraulic control of lifting car, according to test result to optimize the safety performance of hydraulic control device, and the shaking amplitude of simulation wind power blade transportation can be detected, so that whether current speed is appropriate can be judged by shaking data, so as to control speed according to test result.
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Description

Technical Field

[0001] This utility model relates to the field of blade lifting technology, and in particular to a transport blade lifting anti-tilt test device. Background Technology

[0002] Wind turbine equipment used for wind power generation mainly includes wind turbine blades, nacelles, hubs and towers. Each component is an oversized item that cannot be transported by ordinary road and requires the use of special vehicles for transportation. As for the blades, their extra-long length is the main feature that distinguishes them from other parts of the wind turbine. The longer the blades, the more difficult and costly the transportation becomes.

[0003] However, during the horizontal rotation adjustment of wind turbine blades, the overall center of gravity of the vehicle body will shift. If the shift is too large, it is easy to overturn and cause economic losses. In order to better address the above problems, promote the development of industry technology, and improve core competitiveness, this application proposes a new composition structure that is different from the existing technology. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing a transport blade lifting anti-tilt testing device.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A transport blade lifting anti-tilt testing device includes a base, an mounting frame on the upper surface of the base, a fixing plate fixedly connected to the upper surface of the mounting frame at the end, a fixing sleeve fixedly connected to one side of the fixing plate, a simulated wind turbine blade installed inside the fixing sleeve, a locking component for fixing the simulated wind turbine blade on the outer side of the fixing sleeve, a reduction motor fixedly connected inside the base, and one end of the output shaft of the reduction motor fixed to the mounting frame.

[0007] As a further embodiment of this utility model, the locking component includes two screws, and the outer side of the fixing sleeve has two symmetrically distributed threaded holes. The two screws are respectively threaded into the two threaded holes, so that the screws lock the simulated wind turbine blades.

[0008] As a further embodiment of this utility model, a support plate is fixedly connected to one side of the mounting bracket, an electric push rod is fixedly connected to the upper surface of the support plate, and a connecting shaft is fixedly connected to one end of the telescopic part of the electric push rod.

[0009] As a further embodiment of this utility model, the upper surface of the mounting bracket is provided with a sliding groove, a T-shaped plate is slidably connected in the sliding groove, and the connecting shaft is fixed to the T-shaped plate.

[0010] As a further embodiment of this utility model, a connecting block is fixedly connected to the upper surface of the T-shaped plate, and an installation hole is opened on one side of the connecting block. A dual-shaft extension synchronous cylinder is fixedly connected in the installation hole. Arc-shaped frames are fixedly connected to the telescopic parts at both ends of the dual-shaft extension synchronous cylinder, and multiple angle displacement sensors are fixedly connected to one side of the arc-shaped frame.

[0011] As a further embodiment of this utility model, a controller is fixedly connected to the upper surface of the mounting bracket, and the controller is electrically connected to the angle displacement sensor and the electric push rod.

[0012] The beneficial effects of this utility model are as follows:

[0013] 1. By rotating the mounting bracket, the simulated wind turbine blades are rotated horizontally, thereby changing the angle of the simulated wind turbine blades. The test is conducted to determine the angle at which the simulated wind turbine blades will tilt, thus testing the rotation angle. This is beneficial for optimizing the safety performance of the hydraulic control device during the production process of the lifting vehicle's hydraulic control.

[0014] 2. By setting up an angle displacement sensor, the angle displacement sensor can detect the swaying amplitude during the transportation of simulated wind turbine blades. The swaying data can be used to determine whether the current vehicle speed is appropriate, and the vehicle speed can be controlled based on the test results. Attached Figure Description

[0015] Figure 1 This is a three-dimensional structural diagram of the front side of a transport blade lifting anti-tilt test device proposed in this utility model;

[0016] Figure 2 This is a schematic diagram of the rear three-dimensional structure of a transport blade lifting anti-tilt test device proposed in this utility model;

[0017] Figure 3 This is a partially enlarged structural schematic diagram of a transport blade lifting anti-tilting test device proposed in this utility model.

[0018] In the diagram: 1. Arc-shaped frame; 2. Simulated wind turbine blade; 3. Electric push rod; 4. Controller; 5. Mounting bracket; 6. Fixing sleeve; 7. Fixing plate; 9. Screw; 10. Gear motor; 11. Base; 12. Dual-shaft extension synchronous cylinder; 13. Angle displacement sensor; 14. T-shaped plate; 15. Connecting shaft; 16. Slide groove; 17. Connecting block. Detailed Implementation

[0019] It should be noted that the terms "first," "second," etc., in the specification, claims, and accompanying drawings of this application are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. Therefore, all other embodiments of this application described herein, and all embodiments obtained by those skilled in the art without creative effort based on the embodiments in this application, should fall within the scope of protection of this application.

[0020] Reference Figures 1-3 A transport blade lifting anti-tilt test device includes a base 11, an mounting bracket 5 on the upper surface of the base 11, a fixing plate 7 welded to the end of the upper surface of the mounting bracket 5, a fixing sleeve 6 fixed to one side of the fixing plate 7 by bolts, a simulated wind turbine blade 2 installed in the fixing sleeve 6, and a locking component for fixing the simulated wind turbine blade 2 on the outer side of the fixing sleeve 6, the locking component including two screws 9, and two symmetrically distributed threaded holes on the outer side of the fixing sleeve 6, the two screws 9 being threaded into the two threaded holes respectively. The simulated wind turbine blade 2 is placed into the fixing sleeve 6, and then the screws 9 are locked and fixed to the simulated wind turbine blade 2 through the threaded holes on the fixing sleeve 6.

[0021] In this utility model, a geared motor 10 is fixed inside the base 11 by bolts, and one end of the output shaft of the geared motor 10 is fixed to the mounting frame 5. The model of the geared motor 10 is DSZRF27-58. After the simulated wind turbine blade 2 is fixed, the geared motor 10 is started. The geared motor 10 drives the mounting frame 5 to rotate, and the mounting frame 5 drives the simulated wind turbine blade 2 to rotate horizontally, thereby changing the angle of the simulated wind turbine blade 2. The angle at which the simulated wind turbine blade 2 will tilt is tested, thereby testing the rotation angle. This is beneficial for optimizing the safety performance of the hydraulic control device based on the test results during the production process of hydraulic control of the lifting vehicle.

[0022] In this utility model, a support plate is welded to one side of the mounting bracket 5. An electric push rod 3 is fixed to the upper surface of the support plate by bolts. One end of the telescopic part of the electric push rod 3 is fixed to a connecting shaft 15 by bolts. A sliding groove 16 is provided on the upper surface of the mounting bracket 5. A T-shaped plate 14 is slidably connected in the sliding groove 16, and the connecting shaft 15 is fixed to the T-shaped plate 14. A connecting block 17 is welded to the upper surface of the T-shaped plate 14. A mounting hole is provided on one side of the connecting block 17. A double-shaft extension synchronous cylinder 12 is fixed to the mounting hole by bolts. The model of the double-shaft extension synchronous cylinder 12 is TN16X125S. The telescopic parts at both ends of the double-shaft extension synchronous cylinder 12 are fixed to an arc-shaped frame 1 by bolts. Multiple angle displacement sensors 13 are fixed to one side of the arc-shaped frame 1 by bolts. The device 13, model RHM0250MD601A01, is installed on a vehicle to simulate the transportation of the blade. The angle displacement sensor 13 on the arc frame 1 detects the amplitude of the swaying of the simulated wind turbine blade 2 during transportation. The swaying data can be used to determine whether the current vehicle speed is appropriate, and the vehicle speed can be controlled based on the test results. The position of the angle displacement sensor 13 on the arc frame 1 can be changed by the electric push rod 3, so that the amplitude of the swaying of the simulated wind turbine blade 2 at different positions can be detected. The dual-shaft extension synchronous cylinder 12 can adjust the position of the angle displacement sensor 13 on the arc frame 1. The controller 4 is fixed to the upper surface of the mounting bracket 5 by bolts. The controller 4 is electrically connected to the angle displacement sensor 13 and the electric push rod 3.

[0023] Working principle: When needed, the simulated wind turbine blade 2 is placed into the fixing sleeve 6, and then the screw 9 is tightened and fixed to the simulated wind turbine blade 2 through the threaded hole on the fixing sleeve 6. After fixing, the reduction motor 10 is started. The reduction motor 10 drives the mounting frame 5 to rotate, and the mounting frame 5 will drive the simulated wind turbine blade 2 to rotate horizontally, thereby changing the angle of the simulated wind turbine blade 2. The test is conducted to determine the angle at which the simulated wind turbine blade 2 will tilt. This test of the rotation angle is beneficial for optimizing the safety performance of the hydraulic control device based on the test results during the production process of hydraulic control of the lifting vehicle.

[0024] This device can also be installed on a vehicle to simulate the transportation of the blade. The angle displacement sensor 13 on the arc frame 1 will detect the amplitude of the swaying of the simulated wind turbine blade 2 during transportation. The swaying data can be used to determine whether the current vehicle speed is appropriate, and the vehicle speed can be controlled based on the test results.

[0025] This utility model has been described through the above embodiments. Those skilled in the art will understand that this utility model is not limited to the above embodiments. Many more modifications can be made based on the teachings of this utility model, and all such modifications fall within the scope of protection claimed by this utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A test device for lifting and tilting transport blades, comprising a base (11), characterized in that, The upper surface of the base (11) is provided with a mounting bracket (5). A fixing plate (7) is fixedly connected to the upper surface of the mounting bracket (5) at the end. A fixing sleeve (6) is fixedly connected to one side of the fixing plate (7). A simulated wind turbine blade (2) is installed inside the fixing sleeve (6). A locking component for fixing the simulated wind turbine blade (2) is provided on the outside of the fixing sleeve (6). A reduction motor (10) is fixedly connected inside the base (11), and one end of the output shaft of the reduction motor (10) is fixed to the mounting bracket (5).

2. The anti-tilting test device for lifting transport blades according to claim 1, characterized in that, The locking component includes two screws (9). The outer side of the fixing sleeve (6) has two symmetrically distributed threaded holes. The two screws (9) are threaded into the two threaded holes respectively, so that the screws (9) lock the simulated wind turbine blade (2).

3. The anti-tilting test device for lifting transport blades according to claim 1, characterized in that, A support plate is fixedly connected to one side of the mounting bracket (5), and an electric push rod (3) is fixedly connected to the upper surface of the support plate. A connecting shaft (15) is fixedly connected to one end of the telescopic part of the electric push rod (3).

4. The anti-tilting test device for lifting transport blades according to claim 3, characterized in that, The upper surface of the mounting bracket (5) is provided with a sliding groove (16), and a T-shaped plate (14) is slidably connected in the sliding groove (16), and the connecting shaft (15) is fixed to the T-shaped plate (14).

5. The anti-tilting test device for lifting transport blades according to claim 4, characterized in that, A connecting block (17) is fixedly connected to the upper surface of the T-shaped plate (14). A mounting hole is provided on one side of the connecting block (17). A double-shaft extension synchronous cylinder (12) is fixedly connected in the mounting hole. An arc-shaped frame (1) is fixedly connected to the telescopic parts at both ends of the double-shaft extension synchronous cylinder (12). A plurality of angle displacement sensors (13) are fixedly connected to one side of the arc-shaped frame (1).

6. The anti-tilting test device for lifting transport blades according to claim 5, characterized in that, The upper surface of the mounting bracket (5) is fixedly connected to a controller (4), which is electrically connected to an angle displacement sensor (13) and an electric push rod (3).